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ESAB Railtrac BV2000 Instruction Manual Download Page 13

4 INSTALLATION

0463 629 001

- 13 -

© ESAB AB 2018

5. Tighten the lock screw.

Fit the attachment of the torch.

6. Connect the remote control unit to the

carriage.
Then connect the voltage supply cable to
the carriage and wire feed unit.

7. Press the 0-line in or 0-line out button for

positioning.

8. Fit the welding torch.

9. Select a program.
10. Start welding.

Summary of Contents for Railtrac BV2000

Page 1: ...Instruction manual 0463 629 001 GB 20181029 Valid for serial no 1801xxxx Railtrac BV2000 ...

Page 2: ......

Page 3: ... 12 5 OPERATION 14 5 1 Electronic Carriage 14 5 2 Programs 16 5 3 Remote control 17 5 3 1 Remote control functions 17 5 4 Preheat 18 5 5 Remote control for digital wire feeder 19 5 6 Installation of wire feeder 19 6 MAINTENANCE 20 7 ORDERING SPARE PARTS 21 DIAGRAM 22 ORDERING NUMBERS 23 ACCESSORIES 24 Rights reserved to alter specifications without notice ...

Page 4: ...ty precautions must meet the requirements that apply to this type of equipment The following recommendations should be observed in addition to the standard regulations that apply to the workplace All work must be carried out by trained personnel well acquainted with the operation of the equipment Incorrect operation of the equipment may lead to hazardous situations which can result in injury to th...

Page 5: ... ELECTRIC AND MAGNETIC FIELDS Can be dangerous to health Welders having pacemakers should consult their physician before welding EMF may interfere with some pacemakers Exposure to EMF may have other health effects which are unknown Welders should use the following procedures to minimize exposure to EMF Route the electrode and work cables together on the same side of your body Secure them with tape...

Page 6: ...quipment is not intended for use in residential locations where the electrical power is provided by the public low voltage supply system There may be potential difficulties in ensuring electromagnetic compatibility of class A equipment in those locations due to conducted as well as radiated disturbances NOTE Dispose of electronic equipment at the recycling facility In observance of European Direct...

Page 7: ...ged or not preferred Dual high visibility screens for easy viewing in any orientation The remote control is programmable for weave patterns and travel speed and is capable of controlling voltage and wire feed speed in up to 6 standard programs IP44 environmental rating on both the Railtrac and the remote control Choose between welding on left side or right side for remote control to correspond to ...

Page 8: ...omes with the Railtrac BV2000 the operator can access and control every function without lifting the welding visor Individually shaped buttons for Start and stop Shift program Travel or welding direction cutting direction Travel or welding speed cutting speed Weaving width Zero line displacement Welding current wire feed speed Welding voltage ...

Page 9: ... adjustment 7 Locking wheel 2 Support wheel holder 8 Locking screw 3 Bracket for coarse adjustment in out and height 9 Electronics 4 Universal torch holder 10 Battery holder 5 Protection plate 11 Weaving movement 6 Drive wheel 2 12 Weaving movement connection ...

Page 10: ...2 INTRODUCTION 0463 629 001 10 ESAB AB 2018 Dimensions ...

Page 11: ... Carriage with battery 80 C 176 F 60 C 140 F Max pay load 10 kg 22 lb Height adjustment slide 45 mm 1 77 in Speed carriage 2 150 cm min 0 79 4 ft 11 in min Rapid speed carriage 15 cm min 5 91 in min Weaving speed 5 40 mm s 0 2 1 57 in Weaving width 0 60 mm 0 2 36 in 0 line adjustment 30 mm 1 18 in Mechanical adj in out 40 mm 1 57 in Tot movement weaver 80 mm 3 15 in Programs 6 Remote control Wire ...

Page 12: ...ssembly of the rail brackets the carriage the welding torch attachment and for the connection of the control box please follow the instructions below 1 Mount the rail brackets on the aluminium rail 2 Fit the brackets across the rail and secure 3 Adjust the aluminium rail by way of the gauges 4 Mount the carriage on the rail ...

Page 13: ...it the attachment of the torch 6 Connect the remote control unit to the carriage Then connect the voltage supply cable to the carriage and wire feed unit 7 Press the 0 line in or 0 line out button for positioning 8 Fit the welding torch 9 Select a program 10 Start welding ...

Page 14: ...ters using the and buttons After start Stop carriage and welding If function Length Press for 3 seconds to set start position Display shows 0 3 Start right One press Start right without welding Double press Start right with welding Press 2 seconds Start with fast move right One press after start Speed carriage Menus Program P0 to P5 Railtrac BV2000 has 6 different welding programs Weaving width 0 ...

Page 15: ...tton Start right to select 11 Menu 6 Weaving hold time hold out 4 Default Program number RS welding on right side 12 Menu 7 Weaving hold time hold in 5 Default Speed Carriage Weaving width Weaving speed 13 Menu 8 Wire feed speed 6 Menu 1 Program number 14 Menu 9 Volt 7 Menu 2 Speed carriage 15 Menu 10 Welding length 0 mm length auto return off 8 Menu 3 Speed weaving ...

Page 16: ...5 OPERATION 0463 629 001 16 ESAB AB 2018 5 2 Programs Menu Weaving Width Space D Weaving Speed Length L Speed Carriage P0 X P1 X X X P2 X X X P3 X X X X P4 X P5 X X D Distance between pulses L Length ...

Page 17: ...h Wire Feed Speed 4 Start left After start Speed Press 2 seconds for fast move Volt 5 0 line in 6 Start right After start Speed Press 2 seconds for fast move Volt 7 Program 45 degrees ending in P1 P3 8 Program Menu 9 0 line out 10 Weaving width Wire Feed Speed 5 3 1 Remote control functions ...

Page 18: ... Turn point string welding 5 4 Preheat The first menu in service is Preheat Start delay carriage after start welding WFS Wire Feed Speed 1 Press Stop for 6 seconds for access to service menu A 2 Release Stop when the display shows Service Menu A The electronics will stay in the service menu 5 seconds after last button press 3 The default setting is 300 ms Press or to adjust the setting ...

Page 19: ...DigF max V is shown in the display 2 Press or to adjust Scale value 1 40 Higher value gives higher output 5 6 Installation of wire feeder The installation must be carried out by a professional Railtrac BV2000 can be connected to one of the following wire feed units Aristo Feed 3004 Aristo Feed 4804 Origo Feed 304 Origo Feed 484 and Warrior Feed 304 For necessary adaptation between Railtrac BV2000 ...

Page 20: ...he supplier cease to apply if the customer attempts to rectify any faults on the unit during the warranty period Daily Check that all cables and plugs are intact Clean the magnet vacuum cups and air hoses and check for damage Check that the rail is not damaged Clean the carriage and the torch holder ...

Page 21: ...tional and European standard IEC EN 60974 10 Class A It is the obligation of the service unit which has carried out the service or repair work to make sure that the product still conforms to the mentioned standards Spare parts and wear parts can be ordered through your nearest ESAB dealer see esab com When ordering please state product type serial number designation and spare part number in accord...

Page 22: ...DIAGRAM 0463 629 001 22 ESAB AB 2018 DIAGRAM ...

Page 23: ...23 ESAB AB 2018 ORDERING NUMBERS Ordering no Denomination Product Notes 0459 990 644 Welding tractor Railtrac BV2000 0463 631 001 Spare parts list Railtrac BV2000 Technical documentation is available on the Internet at www esab com ...

Page 24: ... BV2000 comes with a universal torch holder Ø10 22 mm and adjusters as standard 0398 145 101 Torch holder for ESAB PSF torches 0398 145 202 Tilt bracket Railtrac The tilt bracket enables the Railtrac to weave when welding fillet joints It is mounted between drive and weaving unit The weaving unit can be tilted from 0 to 60 degrees 0398 145 203 Turning bracket B42 The turning bracket is used to cha...

Page 25: ...sion bracket for flexible rail The quick extension bracket facilitates rapid mounting and dismounting when using two rails 0457 468 074 Battery 18 V 5 Ah Makita 0457 468 072 Battery charger 230 VAC Makita For local purchase at hardware store Makita 196673 6 BL1850 18 V 18 V 5 0 Ah Li ion 195585 0 DC18RC 14 4 V 18 V Charger for 14 4 V 18 V batteries ...

Page 26: ...ACCESSORIES 0463 629 001 26 ESAB AB 2018 Cable key function diagram B42V and BV2000 ...

Page 27: ...ACCESSORIES 0463 629 001 27 ESAB AB 2018 ...

Page 28: ...For contact information visit esab com ESAB AB Lindholmsallén 9 Box 8004 402 77 Gothenburg Sweden Phone 46 0 31 50 90 00 http manuals esab com ...

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