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ESAB PEH A2, Instruction Manual

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ESAB PEH A2 Instruction Manual Download Page 38

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dgb7r11a

Item

no.

Qty

Ordering no.

Denomination

Notes

C

0443 730 880 Circuit board

AP1 + AP2

2

0456 489 002 Connection terminal

6 poles

K10, K11

3

0456 489 001 Connection terminal

2 poles

K12, K17, K22, K23

4

0456 489 004 Connection terminal

2 poles

K13, K14

5

1

0486 471 880 Flash memory

IC15

6

1

0486 473 880 EPROM Capsule

IC304

7

0456 489 005 Connection terminal

4 poles

K9, K9X

Summary of Contents for PEH A2

Page 1: ...Valid for Serial NO 724 XXX XXXX 0443 745 027 99 01 25 Valid for program versions PEH1 00A PEH1 1 PEH1 2 PEH2 0 A2 A6 Process Controller PEH 104 Instruction manual...

Page 2: ...2 Rights reserved to alter specifications without notice 3 ENGLISH 19...

Page 3: ...TOCr 3 1 4 2 5 2 1 5 2 2 6 3 6 4 7 4 1 7 4 2 7 5 8 5 1 8 5 2 8 6 9 6 1 9 7 10 7 1 11 7 2 12 7 3 12 8 13 8 1 13 8 2 14 8 3 15 8 4 17 9 j 18 9 1 18 10 18 35 36...

Page 4: ...docr 4 1 1 S S S S S 2 S S 3 S S 4 S S 5 S S S S...

Page 5: ...docr 5 j S S S S S S S S S S S 2 2 1 ESAB A2 A6 Process Controller A2 A6 LAF TAF...

Page 6: ...F ESAB LAH LAE TAE PEH A2 A6 Process Controller ESAB 3 A2 A6 Process Controller PEH 42V 50 60 Hz 900 VA A2 A6 5 A 10 A EMK AC 6 0 1 2 2 0 0 3 25 EN 50 199 EN 60974 1 45 C 15 C 98 5 5 kg L x B x H 355...

Page 7: ...docr 7 4 4 1 4 2 1 2 3 4 5 6 7 8 9 10 11 12 13...

Page 8: ...docr 8 5 5 1 S S S S S S S 5 2 S S...

Page 9: ...docr 9 6 6 1 PEH A2 A6 Process Controller w w w w w w w w w w w w w w j MAIN MENU Direction Y Start Direct STOP WELDING WIRE DATA Regulation CA PRESET SYSTEM MENU WELDING SETUP...

Page 10: ...docr 10 7 CA A 350 CW cm min 110 CW 350 A CA CW SET 1 1 10 30 kJ cm V33 0 cm min23 J...

Page 11: ...docr 11 Error code appears in bottom left section of display Error message is cancelled by pressing Max 20 messages saved in chronological order S S 7 1 1 2 3 4 S S S S 4 S S 3 S S 3 9 10...

Page 12: ...docr 12 7 2 S S S 7 3 1 SET 1 6 SET 6 S 1 SET 1...

Page 13: ...docr 13 S 6 SET 6 S 6 SET 6 1 SET 1 6 SET 6 S 1 S 6 SET 6 S 6 SET 6 1 SET 1 S 6 SET 6 8 8 1 S 1 1 B C S S 3 4...

Page 14: ...1 8 2 WELDING SETUP A B C 1 Y J 2 Scratch Direct 10 3000 3 10 3000 C 4 0 8 1 0 1 2 1 6 2 0 2 4 3 0 3 2 4 0 5 0 6 0 0 8 1 0 1 2 1 6 2 0 2 4 3 0 3 2 4 0 30 x 0 5 60 x 0 5 100 x 0 5 Fe Al SS 1 2 5 CA CW...

Page 15: ...docr 15 8 3 Y J S Y S J S S 10 3000 MIG MAG 10 3000...

Page 16: ...S 0 8 1 0 1 2 1 6 2 0 2 4 3 0 3 2 4 0 S 30 x 0 5 60 x 0 5 100 x 0 5 S 0 030 0 040 0 047 1 16 5 64 3 32 7 64 1 8 3 32 7 64 1 8 5 32 3 16 1 4 S 0 030 0 040 0 047 1 16 5 64 3 32 7 64 1 8 3 32 7 64 1 8 5...

Page 17: ...docr 17 S CA S CW 14 8 4 Y J 0 8 1 0 1 2 1 6 2 0 2 5 3 0 3 2 4 0 5 0 6 0 0 8 1 0 1 2 1 6 2 0 2 4 3 0 3 2 4 0 30 x 0 5 60 x 0 5 100 x 0 5 ON OFF...

Page 18: ...9 j 9 1 M1 3 Motor 1 M1 1 M1 2 Motor 2 M2 1 M2 2 T1 T1 01 T1 51 T1 52 T1 53 T1 54 T1 55 T1 57 No cooling water inlet K22 open Flashing Display No gas flow inlet K23 open Flashing PRESET SYSTEM MENU 10...

Page 19: ...feed 24 5 2 Controlling valves 24 6 MENUS 25 6 1 Menu overview 25 7 MAIN MENU 26 7 1 Entering welding parameters 27 7 2 Adjusting parameter values during welding 28 7 3 Choosing a new set of parameter...

Page 20: ...autions S welding To make this easier each switch pushbutton or potentiometer is marked with a symbol or text that indicates its function when activated 2 The operator must ensure that S no unauthoriz...

Page 21: ...eyes and body Use the correct welding screen and filter lens and wear protective clothing S Protect bystanders with suitable screens or curtains FIRE HAZARD S Sparks spatter can cause fire Make sure...

Page 22: ...ghtforward connection to the A2 A6 Process Controller PEH The welding power sources also supply the correct current to the process controller thus eliminating the need for any external power supply 3...

Page 23: ...ler is ready for manual operation as soon as the mains power is switched on When welding begins the controller switches to automatic mode When welding stops or if there is a fault the controller switc...

Page 24: ...n S Retract wire Normal speed Wire continues to retract until you release the key S Advance wire Normal speed Wire continues to advance until you release the key S After switching on you can select ma...

Page 25: ...ding current S Wire feed speed S Arc voltage S Travel speed S Preset indicators WELDING SETUP S Arc start method S Type of weld finish S Welding direction S Regulation method S Wire type S Wire materi...

Page 26: ...rrent after the welding start For the selection of CA or CW see the menu WELDING SETUP on page 29 SET 1 Indicates that parameter set 1 of 10 available has been selected can be hidden 30 kJ cm Indicate...

Page 27: ...just one set of parameters then start at step 3 S Press to mark the parameter set field S Type in the desired SET number and press S Select the field for welding current or wire feed speed by pressing...

Page 28: ...ave the changed values with S To revert to the original values press 7 3 Choosing a new set of parameters during welding Only possible when you have chosen to work with several sets of parameters by p...

Page 29: ...WELDING SETUP you can choose a variety of settings including start method welding direction wire diameter and similar variables in order to carry out a specific welding task These settings cannot be c...

Page 30: ...atch Direct 3 STOP WELDING Crater fill ms 10 3000 3 STOP WELDING Burnback time ms 10 3000 Wire type Solid wire Flux cored Strip 4 WIRE DATA Wire diameter if Solid wire is chosen if Flux cored is chose...

Page 31: ...lding rusty or dirty material STOP WELDING Crater fill and Burnback time can be set Crater fill times between 10 and 3000 ms 0 01 3 sec can be selected The crater fill function is used to finish the w...

Page 32: ...rnatives are available S solid wire 0 8 1 0 1 2 1 6 2 0 2 4 3 0 3 2 4 0 5 0 6 0 mm S cored wire 0 8 1 0 1 2 1 6 2 0 2 4 3 0 3 2 4 0 mm S strip 30 x 0 5 60 x 0 5 100 x 0 5 mm When inch units are used t...

Page 33: ...to achieve a constant throat thickness when welding with this method Welding is controlled by selecting a fixed wire feed speed and the current is adjusted to achieve this speed The resulting current...

Page 34: ...ick out and welding parameters T1 54 Current limit Stop Welding short circuited Cure short circuit T1 55 Thermostat overheating Stop Wait until temperature has fallen T1 57 Arc extinguished Stop Check...

Page 35: ...Diagram 35 dgb7e12a...

Page 36: ...Spare parts list 36 dgb7r11a A2 A6 Process controller PEH Edition 9809 C Component designation in the circuit diagram...

Page 37: ...ST1 8 1 0457 278 001 Rail 9 1 0443 748 880 Cable complete XS1 10 0443 730 880 Circuit board AP1 AP2 14 1 0443 849 001 Insulation 20 1 0443 726 001 Display DY1 21 0192 526 003 Sealing strip 530 mm 22 0...

Page 38: ...AP2 2 0456 489 002 Connection terminal 6 poles K10 K11 3 0456 489 001 Connection terminal 2 poles K12 K17 K22 K23 4 0456 489 004 Connection terminal 2 poles K13 K14 5 1 0486 471 880 Flash memory IC15...

Page 39: ......

Page 40: ...00 Fax 46 31 50 93 60 SWITZERLAND ESAB AG Dietikon Tel 41 1 741 25 25 Fax 41 1 740 30 55 North and South America ARGENTINA CONARCO Buenos Aires Tel 54 11 4 753 4039 Fax 54 11 4 753 6313 BRAZIL ESAB S...

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