ESAB Origo M13y YardFeed 200 Instruction Manual Download Page 1 | Manualshive

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GB

Valid for serial no. 612-xxx-xxxx, 613-xxx-xxxx

0459 937 101 GB 20120621

Origo

™

M13y

YardFeed 200

Instruction manual

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Summary of Contents for Origo M13y YardFeed 200

Page 1: ...GB Valid for serial no 612 xxx xxxx 613 xxx xxxx 0459 937 101 GB 20120621 Origo M13y YardFeed 200 Instruction manual ...

Page 2: ... 2 ...

Page 3: ...LATION 8 4 1 Lifting instructions 8 5 OPERATION 8 5 1 Connections and control devices 9 5 2 Function explanations 9 5 3 Wire feed pressure 11 5 4 Replacing and inserting wire 11 5 5 Changing feed rollers 12 6 MAINTENANCE 12 6 1 Inspection and cleaning 12 7 ORDERING SPARE PARTS 13 DIAGRAM 14 ORDER NUMBER 16 WEAR PARTS 18 ACCESSORIES 20 ...

Page 4: ...n of emergency stops S its function S relevant safety precautions S welding and cutting 2 The operator must ensure that S no unauthorised person is stationed within the working area of the equipment when it is started up S no one is unprotected when the arc is struck 3 The workplace must S be suitable for the purpose S be free from drafts 4 Personal safety equipment S Always wear recommended perso...

Page 5: ...an injure eyes and burn skin S Protect your eyes and body Use the correct welding screen and filter lens and wear protective clothing S Protect bystanders with suitable screens or curtains FIRE HAZARD S Sparks spatter can cause fire Make sure therefore that there are no inflammable materials nearby NOISE Excessive noise can damage hearing S Protect your ears Use earmuffs or other hearing protectio...

Page 6: ...on on approved collection stations For further information contact the nearest ESAB dealer ESAB can provide you with all necessary welding protection and accessories 2 INTRODUCTION The wire feed unit YardFeed 200 is intended for MIG MAG welding together with stepped and thyristor controlled welding power sources It comes in different variants see page 16 The wire feed unit contains a four wheel dr...

Page 7: ... 302 mm Operating temperature 10 to 40 C Shielding gas max pressure All types intended for MIG MAG welding 0 5 MPa 5 bar Type of cooling max pressure 50 water 50 monoetylenglycol 0 5 MPa 5 bar Maximum permissible load at 60 duty cycle 365 A Enclosure class IP23 Duty cycle The duty cycle refers to the time as a percentage of a ten minute period that you can weld or cut at a certain load without ove...

Page 8: ...re marked with the symbol 4 1 Lifting instructions 5 OPERATION General safety regulations for handling the equipment can be found on page 4 Read through before you start using the equipment WARNING Assure that the side panels are closed during operation WARNING Rotating parts can cause injury take great care WARNING Risk of crushing when replacing the wire bobbin Do not use safety gloves when inse...

Page 9: ... Connection BLUE with ELP for coolant to the welding gun 14 Knob for setting wire feed speed Note Display digital instrument and coolant connections only available on certain models ELP ESAB Logic Pump see point 5 2 Voltage regulation from the wire feed unit does not function with step regulated power sources 5 2 Function explanations Water connection The wire feed unit with water connection is eq...

Page 10: ...ushing Gas flushing is used when measuring the gas flow or to flush any air or moisture from the gas hoses before welding starts Gas flushing occurs for as long as the toggle switch is held depressed and occurs without voltage or wire feed starting Wire inching Wire inching is used when one needs to feed wire without welding voltage being applied The wire is fed as long as the toggle switch is dep...

Page 11: ...ctly you can feed out the wire against an insulated object e g a piece of wood When you hold the gun approx 5 mm from the piece of wood fig 1 the feed rollers should slip If you hold the gun approx 50 mm from the piece of wood the wire should be fed out and bend fig 2 ÏÏ ÏÏ ÏÏ ÏÏ ÏÏ ÏÏ ÏÏ ÏÏ ÏÏ ÏÏ ÏÏ ÏÏ 5 4 Replacing and inserting wire S Open the side panel S Disconnect the pressure sensor by fold...

Page 12: ...6 MAINTENANCE Regular maintenance is important for safe reliable operation CAUTION All guarantee undertakings from the supplier cease to apply if the customer attempts any work to rectify any faults in the product during the guarantee period 6 1 Inspection and cleaning Wire feed unit Check regularly that the wire feed unit is not clogged with dirt S Cleaning and replacement of the wire feed unit m...

Page 13: ...contact tip 7 ORDERING SPARE PARTS YardFeed 200 is designed and tested in accordance with the international and Europe an standards EN 60974 5 and EN 60974 10 It is the obligation of the service unit which has carried out the service or repair work to make sure that the product still conforms to the said standard Spare parts may be ordered through your nearest ESAB dealer see the last page of this...

Page 14: ...9 1310 13XS6 WELDING GUN 42VAC F A B 13RP2 3 2 1 VOLTAGE 1367 1368 1369 1335 1333 1334 POWER SOURCE 15VB REF 0VB 13C4 J L K 13XP1 R S 1320 1321 13XP2 H 1366 1366 U D E V T U D E V T 1361 1362 1363 1364 1365 H J F A B K L X Y Arc Voltage 12V Display 0V Load Display Clock Display Data Display 14 bm47e YardFeed 200 ...

Page 15: ...G 13XS2 13S4 BURNBACK TIME G04 G05 1315 1314 13XS7 13YV1 1383 1382 G02 G01 G03 1373 1372 HEATING KIT 13R1 13XS4 13S2 3 A 1 1327 1328 C 2 9 7 8 13S1 WATER CONNECTION MONITORING 2 2 1 1 3 2 1 A02 A01 A03 13RP1 WIRE FEED 13XS1 1 2 3 1353 1352 1351 1 2 3 B04 B03 B05 13RP3 13XS11 3 4 5 1350 1349 1348 1 2 3 13AP02 Digital instrument 01 02 03 04 05 13XS12 13C5 15 bm47e ...

Page 16: ...ed 200 with digital instrument and control panel M13Y 0459 906 891 Wire feed unit Origot YardFeed 200 with water cooling and control panel M13Y 0459 906 892 Wire feed unit Origot YardFeed 200 with water cooling digital instrument and control panel M13Y 0459 839 005 Spare parts list Origot YardFeed 200 Instruction manuals and the spare parts list are available on the Internet at www esab com ...

Page 17: ... 17 p ...

Page 18: ...ure rollers Cored Ø 0 9 1 0 1 2 mm V Knurled 1 0 R2 1 2 R2 0458 824 001 Feed pressure rollers Al Ø 0 8 0 9 1 0 mm U 0 8 A2 1 0 A2 0458 824 002 Feed pressure rollers Al Ø 1 0 1 2 mm U 1 0 A2 1 2 A2 0458 824 003 Feed pressure rollers Al Ø 1 2 mm U 1 2 A2 Use only pressure and feed rollers marked A2 R2 or S2 The rollers are marked with wire dimension in mm some are also marked with inch Item Ordering...

Page 19: ...YardFeed 200 ESAB AB 2005 19 bm47vw ...

Page 20: ...2005 Accessories 20 bm47va Digital Volt Ampere meter 0455 173 882 Gas flow meter 0460 005 880 Heating kit 0459 941 880 Control panel protection 0459 961 880 Strain relief for welding gun 0457 341 881 Water kit 0460 006 880 ...

Page 21: ...2 0459 836 583 0459 836 584 0459 836 585 0459 836 586 0459 836 592 0459 836 593 0459 836 594 0459 836 595 0459 836 596 Connection set air 19 19 pole 10 m 15 m 25 m 35 m 50 m Connection set water 19 19 pole 10 m 15 m 25 m 35 m 50 m 0459 836 562 0459 836 563 0459 836 564 0459 836 565 0459 836 566 0459 836 572 0459 836 573 0459 836 574 0459 836 575 0459 836 576 ...

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Page 23: ... 23 p ...

Page 24: ...l 34 91 878 3600 Fax 34 91 802 3461 SWEDEN ESAB Sverige AB Gothenburg Tel 46 31 50 95 00 Fax 46 31 50 92 22 ESAB international AB Gothenburg Tel 46 31 50 90 00 Fax 46 31 50 93 60 SWITZERLAND ESAB AG Dietikon Tel 41 1 741 25 25 Fax 41 1 740 30 55 UKRAINE ESAB Ukraine LLC Kiev Tel 38 044 501 23 24 Fax 38 044 575 21 88 North and South America ARGENTINA CONARCO Buenos Aires Tel 54 11 4 753 4039 Fax 54...

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