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ESAB Origo Feed 304 M12 Series, Service Manual

The ESAB Origo Feed 304 M12 Series is a high-quality welding feeder that ensures optimum performance and reliability. For complete understanding and efficient usage, it is essential to download the free Service Manual from manualshive.com, providing detailed instructions and maintenance guidelines. Experience seamless welding operations with this exceptional product.

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INTRODUCTION

0740 800 144

- 4 -

© ESAB AB 2018

INTRODUCTION

The wire feeders are renamed:

New name

Old name

Origo™ Feed 304, M12

ESABFeed 30-4, M12

Origo™ Feed 484, M12

ESABFeed 48-4, M12

Origo™ Feed 304, M13

ESABFeed 30-4, M13

Origo™ Feed 484, M13

ESABFeed 48-4, M13

The wire feed units with control panel

M12

are intended for MIG/MAG-welding together
with stepped welding power sources.

The wire feed units with control panel

M13

are intended for MIG/MAG-welding together
with infinitely adjustable welding power
sources.

Summary of Contents for Origo Feed 304 M12 Series

Page 1: ...Origo Service manual 0740 800 144 GB 20181228 Valid for serial no 238 410 440 502 620 917 623 xxx xxxx Feed 304 M12 Feed 304 M13 Feed 484 M12 Feed 484 M13 ...

Page 2: ...1 13AP1 Control board 21 13AP1 1 Power supply 21 13AP1 2 Activation power source 22 13AP1 3 Crater filling 22 13AP1 4 Voltage adjustment 23 13AP1 5 Gas valve 24 13AP1 6 2 stroke 4 stroke 24 13AP1 7 Burn back time 25 13AP1 8 Wire feed speed 25 13AP1 9 Motor driving braking 26 13AP1 10 Tachometer input 27 13AP1 11 Current relay Creep start Normal start 28 13AP1 12 Start Stop 28 13AP1 13 Processor St...

Page 3: ...d as a separate document see the SPARE PARTS chapter in this manual This manual contains details of design changes that have been made up to and including February 2017 The manual is valid for ESABFeed 30 4 M12 ESABFeed 30 4 M13 ESABFeed 48 4 M12 and ESABFeed 48 4 M13 with serial no 238 xxx xxxx 410 xxx xxxx 440 xxx xxxx 502 xxx xxxx Feed 304 M12 and Feed 304 M13 with serial no 620 xxx xxxx 917 xx...

Page 4: ...84 M12 ESABFeed 48 4 M12 Origo Feed 304 M13 ESABFeed 30 4 M13 Origo Feed 484 M13 ESABFeed 48 4 M13 The wire feed units with control panel M12 are intended for MIG MAG welding together with stepped welding power sources The wire feed units with control panel M13 are intended for MIG MAG welding together with infinitely adjustable welding power sources ...

Page 5: ... 300 mm 440 mm 11 8 in 17 3 in 300 mm 440 mm 11 8 in 17 3 in Wire dimension 0 6 1 6 mm 0 02 0 06 in 0 6 2 4 mm 0 02 0 09 in Weight Basic version 11 5 kg 25 3 lb 14 5 kg 32 0 lb With sealed bobbin holder 15 0 kg 33 0 lb 19 0 kg 41 9 lb Dimensions l w h Basic version 380 275 400 mm 15 0 10 8 15 7 in 380 275 400 mm 15 0 10 8 15 7 in With sealed bobbin holder 690 275 420 mm 27 2 10 8 16 5 in 690 275 4...

Page 6: ... weld or cut at a certain load without overloading The duty cycle is valid for 40 C 104 F or below Enclosure class The IP code indicates the enclosure class i e the degree of protection against penetration by solid objects or water Equipment marked IP23 is intended for indoor and outdoor use Equipment marked IP2X is intended for indoor use ...

Page 7: ...otor rated voltage 42 V Feed 304 13M2 13M3 Motor rated voltage 12 V Feed 484 13RP1 Potentiometer 10 kOhm for setting the wire feed speed 13RP2 Potentiometer 10 kOhm for setting the welding voltage Only ESABFeed with M13 panel 13RP3 Potentiometer 10 kOhm for setting the burn back time 13RP4 Potentiometer 10 kOhm with incorporated switch for setting the crater fill time Only ESABFeed with M13 panel ...

Page 8: ...AM 0740 800 144 8 ESAB AB 2018 CAUTION STATIC ELECTRICITY can damage circuit boards and electronic components Observe precautions for handling electrostatic sensitive devices Use proper static proof bags and boxes ...

Page 9: ...WIRING DIAGRAM 0740 800 144 9 ESAB AB 2018 Feed 304 M12 up to and including serial no 620 xxx xxxx Feed 484 M12 all serial numbers ...

Page 10: ...WIRING DIAGRAM 0740 800 144 10 ESAB AB 2018 ...

Page 11: ...WIRING DIAGRAM 0740 800 144 11 ESAB AB 2018 Feed 304 M12 serial no 917 xxx xxxx ...

Page 12: ...WIRING DIAGRAM 0740 800 144 12 ESAB AB 2018 ...

Page 13: ...WIRING DIAGRAM 0740 800 144 13 ESAB AB 2018 Feed 304 M12 from serial no 623 xxx xxxx ...

Page 14: ...WIRING DIAGRAM 0740 800 144 14 ESAB AB 2018 ...

Page 15: ...WIRING DIAGRAM 0740 800 144 15 ESAB AB 2018 Feed 304 M13 up to and including serial no 620 xxx xxxx Feed 484 M13 all serial numbers ...

Page 16: ...WIRING DIAGRAM 0740 800 144 16 ESAB AB 2018 ...

Page 17: ...WIRING DIAGRAM 0740 800 144 17 ESAB AB 2018 Feed 304 M13 serial no 917 xxx xxxx ...

Page 18: ...WIRING DIAGRAM 0740 800 144 18 ESAB AB 2018 ...

Page 19: ...WIRING DIAGRAM 0740 800 144 19 ESAB AB 2018 Feed 304 M13 from serial no 623 xxx xxxx ...

Page 20: ...WIRING DIAGRAM 0740 800 144 20 ESAB AB 2018 ...

Page 21: ...version was used for wire feeders with serial no 238 xxx xxxx This board can be configured for Feed 304 or Feed 484 by jumpers on the board The second and third versions must be configured when the board is produced See the spare parts list for the correct ordering number From the third version circuit board print number 487165 003 the supply to the brake circuit is changed see 13AP1 9 Motor drivi...

Page 22: ...13XP1 13AP1 3 Crater filling This function is only used by units with control panel M13 The crater fill function can be used when the feed unit is working with a ESABMig or LAW power source The crater fill function comprises the following modules An input for selecting crater fill function On Off Closing switch 13RP4 activates the function Potentiometer 13RP4 sets the crater fill time Times betwee...

Page 23: ...13RP4 up to a maximum of 1 27 s Phase 2 Phase 2 starts when phase 1 finishes The wire feed unit further reduces the wire speed to 84 of the value during phase 1 The optocoupler turns off giving the power source a signal further to reduce the voltage Phase 2 continues also for a maximum of 1 27 s Phase 3 and 4 Phases 3 and 4 are repeats of phases 1 and 2 After phase 4 during which wire feed speed i...

Page 24: ...ector XP01 The voltage adjustment circuits are not galvanically isolated from the other circuits on circuit board 13AP1 The remote control unit for voltage control is connected to pins J K L Z and Y in connector 13XS13 A link must be fitted between pins Z and Y in order to activate the unit 13AP1 5 Gas valve The gas valve is connected to connectors F04 and F05 If an intermediate wire feed unit is ...

Page 25: ...e stops the motor and de energises the contactor in the power source Releasing the switch closes the gas valve If crater filling and or burn back time are operative they will be activated before welding ceases 13AP1 7 Burn back time The burn back time is the time from when motor braking starts until the machine contactor opens It can be adjusted by potentiometer 13RP3 between 0 0 5 s 13AP1 8 Wire ...

Page 26: ...in the remote control unit connector 13XS13 provide power for the motor in an intermediate wire feed unit or for a PKE push pull welding torch If an intermediate wire feed unit is being used in extreme applications low mains voltage and long cables an additional 4700 µF smoothing capacitor 13CXX must be connected ordering number 0193 141 048 Current limit The voltage drop across resistor R92 provi...

Page 27: ... serial numbers 238 xxx xxxx 410 xxx xxxx 440 xxx xxxx 502 xxx xxxx and 620 xxx xxxx Feed 484 valid for all serial numbers The tachometer 13G1 is fitted inside the motor casing Comparator IC5 IC14 converts the sine wave signal from the tachogenerator to a square wave at the same frequency Feed 304 At a wire feed speed of 25 m min it produces a signal frequency of 667 Hz Feed 484 At a wire feed spe...

Page 28: ...x If the current relay does not operate within 3 s after starting the motor speed increases to the set speed in any case The first version of the control board 0486 205 886 If the current relay does not operate within 1 s after starting the motor speed increases to the set speed in any case 13AP1 12 Start Stop The trigger switch in the welding torch is supplied at 42 V AC Closing the switch energi...

Page 29: ...ght The board is initiated and the wire feed unit is in the application program The starting sequence above applies to boards with software version 2 00A and later Boards with software version 0 27A have LED indication as described in paragraphs 2 and 3 above Boards with software version prior to 0 27A have no LED indication The software version is indicated by a label on the processor IC1 LEDs on...

Page 30: ...the ESABFeed 30 4 connection L01 must be linked to L02 and L03 to L04 For the ESABFeed 48 4 there is a link only between L03 and L04 Selection of motor type circuit board 0486 205 886 13AP1 14 Gas purge The circuit board has an input for gas purge this is not used 13AP1 15 Inching The circuit board has an input for inching this is not used 13AP1 16 Remote control input ...

Page 31: ...ontrol input Wire feed speed remote control unit pins M J and L in 13XS13 Welding voltage remote control unit if the power source is of thyristor controlled or transistor controlled type pins J K L Z and Y in 13XS13 MEK 25 intermediate wire feeder unit Equipment for mechanized welding Miggytrac or Railtrac ...

Page 32: ...DESCRIPTION OF OPERATION 0740 800 144 32 ESAB AB 2018 13AP1 Component positions The third version of the control board 0487 166 89x with print no 487165 003 ...

Page 33: ...DESCRIPTION OF OPERATION 0740 800 144 33 ESAB AB 2018 The second version of the control board 0487 166 88x ...

Page 34: ...ESCRIPTION OF OPERATION 0740 800 144 34 ESAB AB 2018 The first version of the control board 0486 205 886 13AP2 Digital display The digital display unit is used for wire feed units with control panel M13 ...

Page 35: ...Mig 400t Mig 500t ESABMig 400t ESABMig 500t LAW 420 LAW 520 LAW 410 LAW 510 LAW 400 LAW 500 The display board has two rows of 7 segment displays with three displays in each row The upper row displays arc voltage and the lower displays the welding current Data is transmitted serially to the display board from the power source via inputs A1 A4 and A5 A smoothed 12 V DC power supply is supplied to th...

Page 36: ...DESCRIPTION OF OPERATION 0740 800 144 36 ESAB AB 2018 Circuit diagram display board 13AP2 ...

Page 37: ...ate failure but it is more likely that system performance will be affected and the component will fail prematurely How do we prevent ESD damage ESD damage can be prevented by awareness If static electricity is prevented from building up on you or on anything at your work station then there cannot be any static discharges Nonconductive materials e g fabrics or insulators e g plastics generate and h...

Page 38: ...SERVICE INSTRUCTIONS 0740 800 144 38 ESAB AB 2018 Spare parts for connection sets 23 pole ...

Page 39: ...0 800 144 39 ESAB AB 2018 SPARE PARTS The spare parts list is published in a separate document that can be downloaded from the Internet www esab com File name Product 0459 161 990 Feed 304 M12 M13 and Feed 484 M12 13 ...

Page 40: ...For contact information visit esab com ESAB AB Lindholmsallén 9 Box 8004 402 77 Gothenburg Sweden Phone 46 0 31 50 90 00 http manuals esab com ...

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