ESAB Miggytrac 1001 Instruction Manual Download Page 4

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SafE

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SAFETY

Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who
works on or near the equipment observes all the relevant safety precautions. Safety precautions
must meet the requirements that apply to this type of welding equipment. The following recommen-
dations should be observed in addition to the standard regulations that apply to the workplace.

All work must be carried out by trained personnel well--acquainted with the operation of the welding
equipment. Incorrect operation of the equipment may lead to hazardous situations which can result
in injury to the operator and damage to the equipment.

1.

Anyone who uses the welding equipment must be familiar with:

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its operation

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location of emergency stops

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its function

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relevant safety precautions

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welding

2.

The operator must ensure that:

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no unauthorised person is stationed within the working area of the equipment when it is
started up.

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no--one is unprotected when the arc is struck

3.

The workplace must:

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be suitable for the purpose

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be free from draughts

4.

Personal safety equipment

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Always wear recommended personal safety equipment, such as safety glasses, flame--proof
clothing, safety gloves.

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Do not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become
trapped or cause burns.

5.

General precautions

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Make sure the return cable is connected securely.

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Work on high voltage equipment may only be carried out by a qualified electrician.

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Appropriate fire extinquishing equipment must be clearly marked and close at hand.

S

Lubrication and maintenance must not be carried out on the equipment during operation.

GB

Summary of Contents for Miggytrac 1001

Page 1: ...GB Valid for serial no 0536 0449 476 001 GB 2011 08 16 Miggytrac 1001 Instruction manual...

Page 2: ...iggytrac 1001 from serial number 0536 2005 w 36 complies with standard EN 12100 2 and EN 60204 1 in accordance with the requirements of directive 98 37 EEC and with standard EN 61000 6 2 and also EN 6...

Page 3: ...al data 7 3 INSTALLATION 8 3 1 General 8 3 2 Other connections 9 4 OPERATION 13 4 1 General 13 4 2 Start stop of carriage 13 4 3 Welding 13 4 4 Magnet 13 5 MAINTENANCE 14 5 1 General 14 5 2 Daily 14 5...

Page 4: ...n S location of emergency stops S its function S relevant safety precautions S welding 2 The operator must ensure that S no unauthorised person is stationed within the working area of the equipment wh...

Page 5: ...is safe FUMES AND GASES Can be dangerous to health S Keep your head out of the fumes S Use ventilation extraction at the arc or both to take fumes and gases away from your breathing zone and the gene...

Page 6: ...able No external power is necessary Miggytrac 1001 is a small compact motor driven carriage on which an ESAB standard welding gun can easily be fitted The four driving wheels together with a powerful...

Page 7: ...ly voltage 36 46 VAC Power 20 W Welding speed 150 1200 mm min Dimensions l x w x h 266x257x261 mm Weight 7 kg Slide adjustment 20 mm Remote control socket Volt and ampere wire feed Max values remote c...

Page 8: ...ed units please contact your nearest ESAB retailer In the case of welding at a great distance from the feed unit an intermediate wire feed unit MEK 25 can be connected Miggytrac 1001 can also be power...

Page 9: ...e feed unit is necessary ESABFeed 30 2 with control panel M11 Miggytrac 1001 cannot be connected to this feed unit ESABFeed 30 4 och 48 4 with M12 control panel It is not possible to adjust the voltag...

Page 10: ...ticker 1 S Mount the switch with the cabling 2 S Open the socket for remote control connection 3 S Fit the cabling 4 S Fit the remote control socket on the front panel 5 S Connect the cabling with the...

Page 11: ...ote control connection 2 S Fit the cabling 3 S Fit the remote control socket on the front panel 4 S Mount the switch with the cabling on the printed circuit board 5 S Connect the cabling with the prin...

Page 12: ...nnecting Miggytrac 1001 to other feed units use the transformer and the control cable you find under Accessories on page 15 10 kohm F G Start Stop function J Reference K Reference welding voltage L Re...

Page 13: ...tion between the drive wheels and the foundation increases resulting in a more stable carraiage despite its low weight The magnet is switched On Off using a twist grip on top of the chassis 4 2 Start...

Page 14: ...to rectify any faults on the machine during the warranty period 5 2 Daily S Check that all cables and plugs are in good condition S Switch off the magnet and clean the bottom of the carriage S Clean...

Page 15: ...er 0457 467 880 x Welding screen 0457 463 880 Bracket for water cooled PSF 0457 357 251 7 ORDERING OF SPARE PARTS Miggytrac 1001 is designed and tested in accordance with the international and Euro pe...

Page 16: ...Dimension drawing 16 fhc1dim...

Page 17: ...Diagram SW1 SW2 17 fhc1diag...

Page 18: ...18 sida...

Page 19: ...Spare parts list 19 spare Edition 2011 08 16...

Page 20: ...otentiometer knob 10 0457357241 Vertical slide house 11 0398145808 Intermediate bracket 12 0417855009 Lever 13 0457357272 Knob slides 14 0457357130 Magnetic lifting device 15 0457357003 Chassis 1001 1...

Page 21: ...21 miggy1001...

Page 22: ...1 50 92 22 ESAB international AB Gothenburg Tel 46 31 50 90 00 Fax 46 31 50 93 60 SWITZERLAND ESAB AG Dietikon Tel 41 1 741 25 25 Fax 41 1 740 30 55 North and South America ARGENTINA CONARCO Buenos Ai...

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