ESAB LPH 80 Instruction Manual Download Page 10

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6.

MAINTENANCE

NOTE: All warranty undertakings given by supplier cease to apply if customer attempts to rectify any
faults on machine during warranty period.

6.

1

 CLEANING

A.

 Power source should be regularly blown with dry compressed air at reduced pressure, more frequently in

dirty environment.

B.

 Occasionally drain water or oil from steam trap.

7.

CUTTING WITH PT 27 TORCH

Use the following procedures to cut with the PT 27 torch.

A. Hold the torch nozzle approximately 3 to 5 mm above the work and tilted at about 15-30º. This reduces

the chance of spatter entering the nozzle.

B. Depress the torch switch. Air should flow from the torch nozzle.
C. Two seconds after depressing the torch switch (at first start or after 1 min pause), the pilot arc should

start. The main arc should immediately follow, allowing the cut to begin.

D. After starting the cut, the torch should be maintained at a 5-15º forward angle. This angle is especially

useful in helping to create a “drop” cut. When not using the standoff guide, the nozzle should be held
approximately 2

÷

3 mm from the work.

E. When ending a cut, the torch switch should be released and lifted off the workpiece just before the end of

the cut. This is to prevent the high frequency from re-igniting after cutting arc extinguishes and causing
damage to the nozzle (double arcing).

F. For rapid re-starts, such as grate or heavy mesh cutting, do not release the torch switch. In the postflow

mode (i.e. 1 min period, when el-valve remains opened), the arc can restart immediately by depressing
the torch switch. So as to avoid the 2-second preflow portion of the cutting cycle, work should be
undertaken within 1 min.

NOTE: When replacing the nozzle, always inspect the electrode for wear. If less than 17,6 mm of electrode is

remaining, replace it. If the electrode is used beyond this recommended wear limit, damage to the
torch and power source may occur. Nozzle life is also greatly reduced when using the electrode
below the recommended limit. Refer to Figure 7-1.

Fig. 7-

1

. Electrode wear limit.

Fig. 7-2. Effect of cutting speed.

Summary of Contents for LPH 80

Page 1: ...uksanvisning K ytt ohjeet Instruction Manual Betriebsanweisung Manuel d instructions Gebruiksaanwijzing Instrucciones de uso Instruzioni per l uso Manual de instru es Instrukcja obs ugi 0349 301 028 0...

Page 2: ...T REQUIRED 47 4 3 LOCATION 47 4 4 INSPECTION 47 4 5 AIR LINES CONNECTIOINS 47 4 6 PRIMARY ELECTRICAL CONNECTIONS 47 4 7 SECONDARY CONNECTIONS 48 5 OPERATION 50 5 1 GENERAL 50 6 MAINTENANCE 51 6 1 CLEA...

Page 3: ...ent such as goggles non flammable clothing protective gloves never wear loose clothing belts bracelets rings etc which may catch on equipment or cause burns Miscellaneous only authorised personnel may...

Page 4: ...head away from fumes Use ventilation and or extraction to keep fumes and gases away from your breathing zone and surroundings ARC RAYS Can injure eyes and burn skin Protect your eyes and skin Use corr...

Page 5: ...NICAL DATA Rated 60 Duty Cycle 80A Output 100 Duty Cycle 40A 60A Output Current Range 40 80A Open Circuit Voltage 310V Rated primary input max 400 415V 3 50 60Hz 29A phase Air Requirements PT 27 118 l...

Page 6: ...ify transporters of any defects or damages at once B Check container for any loose parts before disposal C Check air louvers and any other openings to make sure any obstruction is removed 4 5 AIR LINE...

Page 7: ...connected from mains by unplugging power cable opening switchboard switch or opening disconnect switch 1 Connect air supply line to inlet of regulator 2 Clamp work cable to workpiece Make sure the wor...

Page 8: ...49 Fig 4 2 Ground and current cable connections...

Page 9: ...om lines D FAULT LIGHT Will glow yellow under following conditions FLOW FAULT Indicates too low air flow rate continuous light only when el valve opened OVER TEMPERATURE Indicates that duty cycle has...

Page 10: ...lly useful in helping to create a drop cut When not using the standoff guide the nozzle should be held approximately 2 3 mm from the work E When ending a cut the torch switch should be released and li...

Page 11: ...worn electrode B Main arc extinguishes 1 Cutting speed too slow 2 Worn electrode F Unstable cutting conditions 1 Incorrect cutting speed 2 Lose cable or hose connections 3 Electrode and or nozzle in p...

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