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ba22d12e

WARNING

READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.

ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAU-

TIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE

BASED ON MANUFACTURERS’ HAZARD DATA.

ELECTRIC SHOCK -- Can kill

S

Install and earth the welding unit in accordance with applicable standards.

S

Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.

S

Insulate yourself from earth and the workpiece.

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Ensure your working stance is safe.

FUMES AND GASES -- Can be dangerous to health

S

Keep your head out of the fumes.

S

Use ventilation, extraction at the arc, or both, to keep fumes and gases from your breathing zone and

the general area.

ARC RAYS -- Can injure eyes and burn skin.

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Protect your eyes and body. Use the correct welding screen and filter lens and wear protective

clothing.

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Protect bystanders with suitable screens or curtains.

FIRE HAZARD

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Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.

NOISE -- Excessive noise can damage hearing

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Protect your ears. Use ear defenders or other hearing protection.

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Warn bystanders of the risk.

MALFUNCTION -- Call for expert assistance in the event of malfunction.

PROTECT YOURSELF AND OTHERS!

8

INTRODUCTION

LAF 800/1250/1600

are remote--controlled 3--phase welding power sources de-

signed for high--efficiency mechanical gas metal arc welding (MIG/MAG) or sub arc

welding (SAW). It is always to be used in combination with ESAB‘s control box

A2--A6 Process Controller (PEH).

LAF is fan--cooled and monitored by a thermal overload protection. When the protec-

tion enters into action a yellow indicating lamp on the front panel goes on and is

reset automatically as soon as the temperature has gone down to an acceptable

level.

The welding power sources and the control unit are linked together over a 2--wire

bus enabling precision control of the welding process.

All welding parameter settings for the power source can be made by the operator on

the front panel of the control unit. The operation of the power source is completely

controlled and monitored by this unit. Even the start and stop qualities can be set by

way of the control unit. The preset welding current parameters can also be moni-

tored in the course of welding.

For more detailed information regarding the settings and the working mode of the

welding power source, please refer to the A2--A6 Process Controller (PEH) instruc-

tion manual.

GB

Summary of Contents for LAF 1250 DC

Page 1: ...Valid for Serial NO 615 XXX XXXX 0456 511 027 99 01 25 LAF 800 1250 1600 DC 104 Instruction manual...

Page 2: ...2 Rights reserved to alter specifications without notice 3 ENGLISH 11...

Page 3: ...TOCr 3 1 4 2 5 2 1 6 3 7 3 1 7 3 2 7 3 3 7 3 4 9 4 10 4 1 10 4 2 10 5 10 5 1 10 6 10 19 21 23...

Page 4: ...ba22d12r 4 1 1 S S S S S 2 S S 3 S S 4 S S 5 S S S S...

Page 5: ...ba22d12r 5 j S S S S S S S S S S S 2 LAF 800 1250 1250M 1600 1600M 3 MIG MAG SAW PEH A2 A6 Process Controller LAF 2 A2 A6 Process Controller PEH...

Page 6: ...x x H 646 x 552 x 1090 0456 321 880 IP 23 LAF 1250 LAF 1600 400 415 500 V 3 50 Hz 400 440 550 V 3 60 Hz 400 415 500 V 3 50 Hz 400 440 550 V 3 60 Hz 100 1250 A 44 V 1600 A 44 V MIG MAG SAW 60 A 17 V 12...

Page 7: ...ba22d12r 7 3 3 1 3 2 S 3 3 S 400 S S 1 S L1 L2 L3 S LAF 12 2 S 1 4 S 3...

Page 8: ...x 16 4 x 16 63 63 63 63 63 63 LAF 1250 50 Hz 60 Hz 400 415 500 400 440 550 100 99 99 80 99 99 80 2 3x35 25 3x35 25 3x35 25 3 x35 25 3 x35 25 3x35 25 125 180 80 125 180 80 LAF 1600 50 Hz 60 Hz 400 415...

Page 9: ...ba22d12r 9 3 4 DIP AP1 2 DIP SW1 SW2 S DIP SW1 DIP SW1 A2 A6 Process Controller PEH S DIP SW2 DIP 2 SW2 DIP SW1 S 6 OFF ON DIP SW2 LAF 800 S 1 OFF ON LAF 1250 S 2 OFF ON LAF 1600 S 1 2 OFF ON IC 6...

Page 10: ...ba22d12r 10 4 4 1 1 2 3 4 FU2 42 5 4 2 S S 1 I 2 S A2 A6 Process Controller 0443 745 001 5 5 1 S 6 ESAB...

Page 11: ...INSTALLATION 15 9 1 General 15 9 2 Unpacking and erection 15 9 3 Connections 15 9 4 PC board 17 10 OPERATION 18 10 1 Controls 18 10 2 Start up 18 11 MAINTENANCE 18 11 1 Cleaning 18 12 ORDERING OF SPA...

Page 12: ...nsure that S no unauthorized person is stationed within the working area of the equipment when it is started up S that no one is unprotected when the arc is struck 3 The work place must S be suitable...

Page 13: ...or other hearing protection S Warn bystanders of the risk MALFUNCTION Call for expert assistance in the event of malfunction PROTECT YOURSELF AND OTHERS 8 INTRODUCTION LAF 800 1250 1600 are remote co...

Page 14: ...3 60 Hz Permissible load at 100 duty cycle 1250 A 44 V 1600 A 44 V Setting range MIG MAG SAW 60 A 17 V 1250 A 44 V 40 A 22 V 1250 A 44 V 40 A 22 V 1600 A 46 V No load voltage 51 V 54 V No load power 2...

Page 15: ...trol transformer according to the connection instructions on page 19 S Make sure the mains cable has the right sectional area and fuse it with an ad equate fuse according to applicable local direction...

Page 16: ...63 63 63 LAF 1250 50 Hz 60 Hz Voltage V 400 415 500 400 440 550 Current A 100 99 99 80 99 99 80 Cable area mm2 3x35 25 3x35 25 3x35 25 3 x35 25 3 x35 25 3x35 25 Fuse slowA 125 180 80 125 180 80 LAF 16...

Page 17: ...t be set S DIP switch SW2 DIP switch 2 SW2 must be set in order to inform the A2 A6 process controller PEH about the rating of the power source that is connected Setting of DIP switch SW1 S Set pole 6...

Page 18: ...ntrol box is broken The emergency button on the control unit has the same function 10 2 Start up S Connect the return cable to the work piece S Set the main switch 1 to position I The white indicating...

Page 19: ...Connection instruction 19 conn...

Page 20: ...Hz KM2 Contactor X AP1 Circuit board X X V4 Diode bridge X TM1 Transformer X R3 Resistor X M1 Fan X X QF Main switch black X X HL1 Indicating lamp white X X HL2 Indicating lamp yellow X X XT2 Connecti...

Page 21: ...Diagram LAF 800 21 diag...

Page 22: ...LAF 1250 1600 22 diag...

Page 23: ...re Edition 981014 Ordering no Denomination Notes 0456 321 880 Welding power source LAF 800 0456 323 880 Welding power source LAF 1250 0456 324 880 Welding power source LAF 1600 C Component designation...

Page 24: ...06 Contact protection Z1 Z2 Z3 13 3 0320 946 001 Thyristor V1 14 0158 115 880 Cable inlet 15 1 0162 772 001 Connection block 16 1 0318 113 003 Main switch black QF 17 2 0567 200 610 Fuse 16 A 500 V FU...

Page 25: ...16 17 18 19 20 21 22 23 24 25 26 27 14 15 31 30 29 28 8 9 10 11 12 13 1 2 3 4 5 6 7 32 25 spare...

Page 26: ...Thyristor Thyristor 1100 A 300 V 1500 A 500 V V1 V1 12 2 2 0567 200 610 Fuse 16 A 500 V FU1 13 1 1 0318 113 003 Main switch black QF 14 1 1 0192 576 004 Indicating lamp white HL1 15 1 1 0192 576 303 I...

Page 27: ...12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 1 11 10 9 2 3 4 5 6 7 8 27 spare...

Page 28: ...G Dietikon Tel 41 1 741 25 25 Fax 41 1 740 30 55 North and South America BRAZIL ESAB S A Contagem MG Tel 55 31 333 43 33 Fax 55 31 361 31 51 CANADA Esab Group Canada Missisauga Ontario Tel 1 905 670 0...

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