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KHM 2x400 PS

Instruction manual

0794 999 944     08/01

Valid for serial No. 802 - XXX - XXXX

KHM 2x400

PS

Summary of Contents for KHM 2x400 PS

Page 1: ...KHM 2x400 PS Instruction manual 0794 999 944 08 01 Valid for serial No 802 XXX XXXX KHM 2x400 PS...

Page 2: ......

Page 3: ...ERS M 2 5 1 TRANSPORT M 4 2 ASSEMBLY OF SITE TOW FOR KHM 2x400 M 6 8 INSTALLATION INFORMATION M 2 6 INSTALLATION M 2 7 OPERATION UNPACKING M 3 TECHNICAL DATA AND MACHINE DESCRIPTION M 1 5 M 1 6 PREPAR...

Page 4: ...ualified personnel who are familiar with health and safety laws and related regulations This manual is an integral part of the product and should be kept in a safe place so that it will be available f...

Page 5: ...ifically designed for the type of welding being done Protect yourself when doing maintenance on the machine It is advisable to protect yourself when carrying out maintenance such as filling the batter...

Page 6: ...by accident from corrosive liquids a o hot toxic gas or whatever event which may cause serious injuries or death predispose the first aid in accordance with the ruling labour accident standards or of...

Page 7: ...hands feet or clothes Insulate yourself from the work surface while welding Use carpets or other insulating materials to avoid physical contact with the work surface and the floor Always wear dry insu...

Page 8: ...OTHER ITEMS WHICH COULD INCREASE THE WEIGHT AND OR CHANGE THE CENTER OF GRAVITY OF THE MACHINE DO NOT DRAG THE MACHINE OR TOW IT ON PUBLIC ROADS UNLESS IT IS MOUNTED ON A HOMOLOGATED TRAILER ot follo...

Page 9: ...place the parking foot definitively regulating at the best height ATTENTION Do not substituite the original tyres with other types ATTENTION ES TRAILERS he machines provided for assembling the accesso...

Page 10: ...gine is off that there are no connections with cables which impede the moves PLACE OF T E MAC INE ATTENTION For a safer use from the operator DO NOT fit the machine in locations with high risk of floo...

Page 11: ...INSTALLATION KHM 2x400 PS M 2 7 KHM 2x400 PS KHM 2x400 PS...

Page 12: ...ording to local regulations UNPAC ING T E MAC INE ake the machine out of the carton ocate the User s anual which is packed together with the engine manual and accessories in a plastic envelope his env...

Page 13: ...stic power 94 LWA 69 dB A 7m Dimensions and weight are inclusive of all parts without wheels and towbar POWER Declared power according to IS temperature relative humidity altitude m above sea level It...

Page 14: ...ration can be used simultaneously however the engine cannot be overloaded he table below gives the maximum limits to be respected STATIC CARACTERISTIC 5 kVA 0kVA 25kVA AU ILIAR POWER 00A 400A WELDING...

Page 15: ...ore starting the engine read the instructions in the owner s manual for the engine FUEL ill the tank with good quality diesel fuel ATTENTION Diesel fuel is highly inflammable before filling the tank s...

Page 16: ...on device and has three positions O ON START O ON START STOPPING THE ENGINE efore stopping the engine it is compulsory to disconnect or shut off any loads which are connected to the unit auxiliary out...

Page 17: ...ding selector mode Welding current regulator Polarity inverter control Optional Remote control socket os Description Description os OPTION V4 T Q7 X1 59B 15 10 9 59F C2 D M5 N 59C 59A M 59C WIRE FEEDE...

Page 18: ...he engine until the cause is eliminated U I he signal shows that the device is working Instruments Standard instruments include a fuel level gauge an operating hour counter and a voltmeter for the aux...

Page 19: ...ng the function of the various controls on the front panel 2 Start the engine of the welder OFF ON START 3 urn the welding current voltage adjusting knob to the minimum setting SETTING THE WELDING PRO...

Page 20: ...nator fan will help cool down the chopper more quickly fter a few minutes the ED will automatically switch itself off and the welding voltage current will once again be available at the plugs 3 Red LE...

Page 21: ...he adjusting knob on the welder is automatically inhibited ou can use the wire feeder only by respecting the pin configuration as shown on the below mentioned table WARNING electric ground d c D E d c...

Page 22: ...mote control connector 8 it is functional and automatically excludes the front panel regulation The remote control can also be connected to the connector on the wire feeder front panel but in this cas...

Page 23: ...t yo MOVING PARTS can in re MAINTENANCE OF THE MACHINE aintenance refers to all operations regarding the control and replacement of mechanical and electrical parts subject to wear In addition it refer...

Page 24: ...in the radiator regularly and refill as required In the fall check the amount of antifreeze and add required to prevent freezing during the winter months ASYNCHRONOUS ALTERNATOR No maintenance is nec...

Page 25: ...WARNING AND MAINTENANCE KHM 2x400 PS M 44 2...

Page 26: ...e it is advisable to start the engine every days and operate it for minutes under load his will distribute the oil recharge the battery and prevent blockage of the injection system or long periods of...

Page 27: ...TECHNICAL DATA KHM 2x400 PS M 53 n 4 fori 16 1030 1480 900 50 2490 2260 1300 305 1650 125 180 KHM 2x400 PS...

Page 28: ......

Page 29: ...25 11 02 ESABR1 E I RUS D GB F E I R S E E C E E E E E E E E C P P E 1 2 PE I OS E REP ESTOS ERSAT TEIL ESTELL N OR INA IONE RI AM I OR ERIN O SPARE PARTS OMMAN ES E PIE ES TA ES R 1...

Page 30: ...87 87a stop 12 12 12 12 5 1 1 2 2 10 K1 86 85 N3 stop 5 10 5 nero black nero black nero black nero black 10 5 7 4 3 7 4 3 7 4 3 7 6 1 2 H1 L1 P4 10A 20 10 2005 Aggiunto optional PRH6 A 16 11 2007 16...

Page 31: ...is n Exp Page n Dwg n Disegnatore T1 S1 R1 Y RS2 SS2 TS2 TS1 SS1 RS1 S2 R2 T S R R S T R S T T T S S S2 R2 R2 S2 R2 R2 7 T S R 53 54 S2 R2 R2 S S 6 N N N N N N EXCITATION AND AUXILIARY WINDINGS A CAPA...

Page 32: ...Pag To Page From Page Designer of n Desi Dis n Exp Page n Dwg n Disegnatore A Y 13 14 MAIN WELDING WINDINGS POWER WELDING DIODE BRIDGE D C INDUCTOR WELDING SOCKETS HALL SENSOR 13 14 BLUE YELLOW WHITE...

Page 33: ...Pag To Page From Page Designer of n Desi Dis n Exp Page n Dwg n Disegnatore A Y 13 14 MAIN WELDING WINDINGS POWER WELDING DIODE BRIDGE D C INDUCTOR WELDING SOCKETS HALL SENSOR 13 14 BLUE YELLOW WHITE...

Page 34: ...LACK ORANGE WELDING CURRENT REGULATOR REMOTE CONTROL SOCKET WELDING CONTROL P C B WELDING P C B TRANSFORMER C B WELDING SELECTOR MODE BLUE WHITE BLACK RED GREEN WHITE YELLOW BLACK BLUE ORANGE PINK WHI...

Page 35: ...LACK ORANGE WELDING CURRENT REGULATOR REMOTE CONTROL SOCKET WELDING CONTROL P C B WELDING P C B TRANSFORMER C B WELDING SELECTOR MODE BLUE WHITE BLACK RED GREEN WHITE YELLOW BLACK BLUE ORANGE PINK WHI...

Page 36: ...Spare parts KHM 2x400 PS ED 6...

Page 37: ...0794000369 0794000370 0794000491 RING FIXING FAN FAN ALTERNATOR AIR CONVEYOR ALTERNATOR COVEER HOUSING STATOR RING SEEGER BEARING SHAFT ROTOR COMPL PERKINS ENGINE 1103C 33TG3 ALTERNATOR COVER SUPPORT...

Page 38: ...9 12 13 11 15 16 17 5 19 20 23 24 25 27 28 31 32 33 34 36 35 WIRE FEEDER V EL IN I ITAL ONTROL ONTA T STARTIN TI STAN ON REMO TE ONTROL WIRE FEEDER POLARITY CURRENT CC MAX 50 INVERTER RANGE POLARITY C...

Page 39: ...AKER TERMINAL PLATE RELAY TERMINAL GUIDE TERMINAL BOARD EEC SOCKET 230V 16A SOCKET HOLDER PANEL WELDER SIDE EEC SOCKET 400V 32A WELDING SOCKET WELDING SOCKET SHUNT GROUND FAULT INTERRUPTOR GFI VOLTMET...

Page 40: ...Spare parts KHM 2x400 PS ED 8...

Page 41: ...0395 0794000396 0794000343 0794000451 0794000446 0794000398 0794000452 0794000453 0794000454 0794000361 0794000455 0794000456 0794000190 COVER GRATE REAR COVER FUEL COVER PIPE COVER CAP FUEL TANK TIE...

Page 42: ...Spare parts KHM 2x400 PS ED 9...

Page 43: ...417 0794000146 0794000418 0794000419 0794000458 0794000459 RIGHT SIDE ELECTRICAL BOX COVER CHOPPER BRIDGE R C NET VRD R C NET VRD INTAKE CASE COMPL EMERGENCY PUSH BUTTON STOP FRONT COVER COMPL SUPPORT...

Page 44: ...KIT DECAL 0794 999 859 KHM 2x400 PS 23 01 08 78410 GB V...

Page 45: ...0794 015 880 KA 12 Item no Q ty Ordering no Denomination NOTES C 1 1 1 1 0794000424 0794000426 0794000427 0794000425 KIT SITE TOW AXLE WHEEL KIT WHEELS AND HANDLES 1 2 3 4 C component designation in...

Page 46: ...794000206 0794000207 0794000280 0794000281 0794000421 0794000422 0794000423 FEMALE CONNECTOR REMOTE CONTROL CABLE KNOB REGULATOR COMPLETE WELDING CURRENT REGULATOR BOX TCPL3 REMOTE CONTROL HANDLE REMO...

Page 47: ......

Page 48: ...res Tel 54 11 4 753 4039 Fax 54 11 4 753 6313 BRAZIL ESAB S A Contagem MG Tel 55 31 333 43 33 Fax 55 31 361 31 51 CANADA ESAB Group Canada Inc Missisauga Ontario Tel 1 905 670 02 20 Fax 1 905 670 48 7...

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