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ESAB GMH, Instruction Manual, Page: 1 / 44

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ESAB GMH Instruction Manual Download Page 1

Valid for serial no. 936--xxx--xxxx, 049--xxx--xxxx

0460 671 160 2012--04--16

GMH

Bruksanvisning

Brugsanvisning

Bruksanvisning

Käyttöohjeet

Instruction manual

Betriebsanweisung

Manuel d’instructions

Gebruiksaanwijzing

Instrucciones de uso

Istruzioni per l’uso

Manual de instruções

使用说明书

Summary of Contents for GMH

Page 1: ...xxx xxxx 0460 671 160 2012 04 16 GMH Bruksanvisning Brugsanvisning Bruksanvisning K ytt ohjeet Instruction manual Betriebsanweisung Manuel d instructions Gebruiksaanwijzing Instrucciones de uso Istru...

Page 2: ...ungen vorbehalten Sous r serve de modifications sans avis pr alable Recht op wijzigingen zonder voorafgaande mededeling voorbehouden Reservado el derecho de cambiar las especificaciones sin previo avi...

Page 3: ...thin the EEA has been used in the design F ljande harmoniserande standarder har anv nts i konstruktionen EN 60974 1 Arc welding equipment Part 1 Welding power sources in relevant parts EN 60974 10 Arc...

Page 4: ...e sensor 91 4 OPERATION 92 4 1 General 92 4 2 Joint tracking unit with control panel 92 4 3 Joint tracking unit rear section 94 4 4 Portable control box 95 4 5 Joint tracking 97 4 6 Positioning for we...

Page 5: ...t 1 Anyone who uses the welding equipment must be familiar with S its operation S location of emergency stops S its function S relevant safety precautions S welding 2 The operator must ensure that S n...

Page 6: ...e is safe FUMES AND GASES Can be dangerous to health S Keep your head out of the fumes S Use ventilation extraction at the arc or both to take fumes and gases away from your breathing zone and the gen...

Page 7: ...arise where the sensor finger has a guiding edge to follow The equipment is adapted to ESAB s standard servo slides and control one or two servo motors simultaneously The system is available in severa...

Page 8: ...box Sensor and slide cross with bracket Guide finger 6 2 kg 2 7 kg complete with 4m cable and protection 2 2 kg 0 6 kg Working range sensor radially 360 4 mm Enclosure class The IP code indicates the...

Page 9: ...e cross for sensor 5 Guide finger 6 Control cable 2 m 7 Motor cable see Accessories NB The portable control box 2 and the control cable 6 in accordance with the above are discontinued for certain colu...

Page 10: ...the centre position laterally and downwards vertically 1 Sensor with connection for cable to joint tracking unit and with bracket for different tracking fingers at the front 2 Joint tracking fingers...

Page 11: ...ection see the diagrams on pages 244 246 3 Check that the required output and voltage is available for complete installation 4 Fit the guide finger parallel with the motor driven slide cross 3 3 Tunin...

Page 12: ...es EMERGENCY STOP NB An emergency stop must never be reset before the cause of the abnormal function or signal has been established and rectified Signal lamp white S Illuminates when the power has bee...

Page 13: ...not start joint tracking for safety reasons To start joint tracking another position must be briefly selected before returning to the required position Control lever S Manual control of servo slides U...

Page 14: ...otor s direction of movement 4 Socket for connecting the vertical slide motor 5 Socket for connecting the horizontal slide motor 6 Control fuse 10 A slow 7 Sleeve socket 8 pin for connecting the guide...

Page 15: ...mal function or signal has been established and rectified Signal lamp white S Illuminates when the power has been switched on Alarm lamp automatic joint tracking yellow S Illuminates when the guide fi...

Page 16: ...not start joint tracking for safety reasons To start joint tracking another position must be briefly selected before returning to the required position Control lever S Manual control of servo slides U...

Page 17: ...ed Joint tracking with edge control is used for welding fillet welds and similar joints see also the joint table on page 98 The stop screws are tightened to the stop point 4 5 2 Joint tracking with gr...

Page 18: ...nt types of joint and of the guide finger s application against the guiding edges Joint type Setting con trol box Double flanged butt weld I weld A guide bar V weld 1 2 V weld 1 2 V weld U weld Double...

Page 19: ...99 hga1o1ea X weld Asymmetrical X weld K weld K weld Fillet weld GB...

Page 20: ...Operate the guide finger horizontally using the control lever until the finger is above a suitable start position see the figure below For vertical joint tracking alone the guide finger is positioned...

Page 21: ...l joint tracking position 3 Position the sensor downwards with the control lever until the signal lamp goes out The equipment now searches for the ideal position itself vertically N B If only vertical...

Page 22: ...arly S Follow the instructions for the internal components S Please refer to ESAB s service department for tuning the system 5 2 Wear parts Tracking fingers Part no 146 586 001 6 ORDERING OF SPARE PAR...

Page 23: ...or driven slide slide bearing mounted long runner with A6 VEC motor 42V 4000 rpm ratio 74 1 0334426xxx Motor cable The cable is available in different lengths see the appropriate sales brochure for th...

Page 24: ...SCHEMA SKEMA SKJEMA JOHDOTUSKAAVIO DIAGRAM SCHALT PLAN SCH MA SCHEMA ESQUEMA SCHEMA ESQUEMA 244 schema GMH with control panel...

Page 25: ...245 schema GMH with portable control box...

Page 26: ...246 schema GMH Portable control box...

Page 27: ...M TTSKISS M LSKITSE M LSKISSE MITTAPIIRUSTUS DIMENSION DRAWING MASSBILD COTES D ENCOMBREMENT MAATSCHETS CRO QUIS ACOTADO DIMENSIONI ESBO O COM DIMENS ES 247 mskiss...

Page 28: ...248 mskiss...

Page 29: ...249 mskiss...

Page 30: ...250 sida...

Page 31: ...GMH Edition 2012 04 16 Ordering no Denomination Notes 0460503880 GMH Complete Joint tracking unit without control panel 0460503881 GMH with MMC Complete Joint tracking unit with control panel 0460698...

Page 32: ...hout control panel 1 1 0460468880 Basic module 2 1 Outlet module GMH portable control See separate part page 236 3 1 0460462880 MMC without controls 4 7 0194292020 Grommet 20 5 4 Screw MRT ground cutt...

Page 33: ...81 GMH with MMC With control panel 1 1 0460468880 Basic module 2 1 Outlet module GMH MMC See separate part page 236 3 1 0460462882 MMC GMH 4 7 0194292020 Grommet 20 5 4 Screw MRT ground cutter black M...

Page 34: ...Operating contact can tractor 3 4 Screw RX PT 6 19x8 4 6 Screw MRT ground cutter M5x12 5 8 Screw MRT M4x8 DIN 7985 7 2 0460465001 Spacer for hinge 8 2 0460463001 Protective frame 9 1 0460430001 Cover...

Page 35: ...1 1 0460461001 Heat sink 2 1 0487528881 PC board motor drive 3 1 0487522981 PC board motor control GMH 0487522982 PC board motor control GMH with inductive sensor 8 1 0460648880 Cable set with rectif...

Page 36: ...193701002 Fuse holder 5x20 9 1 0567900116 Fuse 10 A Slow 10 2 0193317001 Switch 14 1 0368544004 Contact Burndy 8 pole 20 1 0368544005 Contact Burndy 24 pole Outlet module GMH MMC GMH 2 1 Screw MRT gro...

Page 37: ...D green 24 V 7 1 0460600328 Knob grey with arrow d28 6mm Cable set GMH with MMC 404 2 0415200020 Contact block 1no 1nc 1no 1nc 405 1 0415200027 Cap orange 18x24 406 1 0415200001 Push button 18x24 407...

Page 38: ...60698s Item no Qty Ordering no Denomination Notes 0460698880 GMH with portable control box 1 1 0460503880 GMH without MMC 2 1 0460570880 Portable control box 3 1 0460481001 Bracket 4 4 Screw Black MRT...

Page 39: ...5 1 0460424881 Emergency stop complete 6 1 0460795001 Joy stick 7 1 0194055009 Switch 5 settings 10 1 0460569001 Cover 13 1 0460600328 Knob grey with arrow d28 6mm 15 1 0460759880 Remote cable 4m 16...

Page 40: ...9880 Remote cable 4m 1 4 0193963002 Cable screened 6x1 5mm2 12x0 5mm2 2 1 0193307105 Cable fitting stp b 16 3 1 0194200023 Cable gland with tube 23 pole 4 1 0194182023 Pin plug 23 pole 5 11 0323945001...

Page 41: ...ulation t 0 125 5 1 0417258880 Sleeve d45 6 1 0416671001 Guide arm d18 7 1 0415328001 Yoke 8 1 0211101049 Pin d3x18 9 2 0193860109 Pressure pin reinforced m8x16 11 1 0417958880 Ring with adjustable sc...

Page 42: ...0193570120 Locking lever m6x50x63 8 1 0193570109 Locking lever m6x16x45 10 2 0433851001 Mini slide 12 1 0413366115 Clamp D35 13 2 0193570150 Locking lever m6x75 15 1 0413366320 Clamp D20 18 1 0417096...

Page 43: ...7 1 0193570109 Locking arm adjustable m6 9 2 0433851001 Mini slide 11 1 0413366115 Clamp 70x58x30 d35 12 2 0193570150 Locking arm adjustable m6x75 13 1 0417096880 Mounting bracket 14 1 0417098880 Ang...

Page 44: ...34 91 878 3600 Fax 34 91 802 3461 SWEDEN ESAB Sverige AB Gothenburg Tel 46 31 50 95 00 Fax 46 31 50 92 22 ESAB international AB Gothenburg Tel 46 31 50 90 00 Fax 46 31 50 93 60 SWITZERLAND ESAB AG Di...

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