ESAB ESABMig C420 Instruction Manual Download Page 4 | Manualshive

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ESAB ESABMig C420 Instruction Manual Download Page 4

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Summary of Contents for ESABMig C420

Page 1: ...Valid for serial no 237 0349 301 070 030801 ESABMig C420 Instruction manual ...

Page 2: ... 2 Rights reserved to alter specifications without notice ENGLISH 18 ...

Page 3: ... TOCr 3 01 2 342 01 2 5342 5 6 7 6 7 8 6 0 1 2 1 3 ...

Page 4: ...C420r 4 7 9 8 8 9 7 8 9 9 7 8 8 8 9 9 1 S S 9 9 S S 8 S 8 9 2 S 8 9 S 8 9 3 S S 4 S 8 8 9 S 7 9 9 5 S 7 9 S 4 5 6 78 4 9 9 8 8 6 S 9 8 9 8 S 8 1 7 A 1 9 B RU ...

Page 5: ...ïðîãðàììèðîâàííûå ïàðàìåòðû ñâàðêèü ñì ðàçäåë 5 4 Äîïîëíèòåëüíûå ïðèíàäëåæíîñòè äëÿ èçäåëÿ ìîæíî íàéòè íà ñòðàíèöå 44 2 1 Îáîðóäîâàíèå Èñòî íèê ïèòàíèÿ ïîñòàâëÿåòñÿ ñ S Ñâàðî íîé ãîðåëêîé PSF 410W 4 5ì S Îáðàòíûì êàáåëåì äëèíîé 5 ì ñ çàæèìîì S Ïîëêîé äëÿ áàëëîíà ñ ãàçîì S Ðóêîâîäñòâîì 3 ÒÅÕÍÈ ÅÑÊÈÅ ÄÀÍÍÛÅ ESABMig C420 C420w ESABMig C420s C420sw Íàïðÿæåíèå ñåòè ïèòàíèÿ 400 415Â 3 50 60Ãö 400 415Â 3...

Page 6: ...7 6 IP 23 IP 23 ESABMig C420 C420w 5 230 400 415 500 3 50 E 230 440 460 3 60E A 7 7 O 315 A 30 7 6 O 400 A 34 7 O 420 A 35 7 8 50A 16 5 420A 35 5 B A B 4 14 47 1 9 B A B 4 520 8 730 4 77 0 92 5 8 42 50 60E 9 4 C 8 1 9 25 0 8 A 8 0 0 5 7 4 4 C OFF ON DE A 86 F DE A 86 2 4 4 4 8 C A 1 4 E 8 300 8 0 6 1 6 7 6G 4 H E H 86 935 x 640 x 800 1 209 9 8 217 9 C 10 40oC 9 7 6 IP 23 RU ...

Page 7: ...C420r 7 C M 7 O 8 7 O 9 7 6 PJ 8 Q PJ 8 8 R 8 9 1 9 7 8 8 8 7 8 7 9 8 9 8 8 7 1 RU ...

Page 8: ...C420r 8 I C 8 RU ...

Page 9: ... 9 9 G 8 9 G 9 ESABMig C420w C420sw 3 50 J 3 50 60 J 3 50 J 3 60 J 3 60 J 5 230 400 415 500 230 440 460 8 C 6 A 7 O 33 19 7 6 O 47 27 7 O 52 30 49 C A C 8 4 8 2 4 x 10 4 x 4 4 B 9H A 35 25 M 9 D 3 S _ 9 8 RU ...

Page 10: ...C420r 10 4 8 8 ESABMig C420w C420 E K Q 9 HMI 7 9 9 Q 9 HMI 7 9 9 9 HTUI 7 M 9 9 4 M 9 9 9 9 8 V 7 4 9 HTKK4TUI Q 9 9 WJVV 8 9 X H I R 8 9 X 8 Q 9 HMI V D 8 8 9 8 6 VV WJY W 10Z J 6 RU ...

Page 11: ...ABMig C420sw C420s E TU4TKK 7 9 9 7 9 7 _ 9 HTUI 7 4 0 9 9 8 V a 9 9 Q 9 a bMc 9 M 4 4 WJVV 8 9 7 d e fg1eh M TU4TKK 49 R 8 9 K Q 9 HMI 9 K Q 9 HMI 7 M 9 9 4 4 M 9 9 Q 9 HMI X 8 9 V D 8 8 9 8 6 VV WJY W 10Z J 6 RU ...

Page 12: ...C420r 12 7 9 9 S 9 8 9 HTUI WJ b c A 8 D 9 S 9 S G 4 4 4 C 8 46 01 2 342 53 WJ W 10Z J 9 9 9 b c 8 9 G 9 8 9 C B 4 8 46 X 8 9 8 i 9 S RU ...

Page 13: ...4 G R 9 9 4 8 9 7 9 7 9 LMNOPQR S KTFS K G 01 2 342 9 S H M 4 I S H M 9 4 M 9 I S M O HTU4TKKI S 9 R D jTWk H I LMNOPQR S KUTFS KU 01 2 5342 5 S H 9 8 I S 9 H 9 I 8 lU mnl b c TKK 49 9 H M 9 4 M 9 I H 9 9 8 I b c 9 9 b c b c RU ...

Page 14: ... hI b c b c H 6 M 4 I b c 8 9 b c R 9 H jTWk I 5 A C A 8 9 9 49 b c b c H b c b c b c b c b c a 9 9 b c H 9 I 9 b c 9 H BI C G b c H I S 9 H 9 I b c b c 9 9 B S 9 9 b c b c bMc 9 b c b c b c b 6c X 8 b c b_c b 4 c b c 9 8 b 4 c b c 9 7 8 H jTWk I RU ...

Page 15: ...C420r 15 9 H I b c d d 8 9 b c o p4M O 01 2 542 53 9 8 8 8 Tq r sg t M Tq r sg t M X 8 9 b c f K2L M g 2T b c 6 r sg t Tq r sg t 8 C 9 9 9 X 9 8 9 8 8 7 9 8 8 8 9 X 8 C A S X 8 9 9 RU ...

Page 16: ...C420r 16 7 8 i 9 7 8 9 9 B 54 V 5 4 O O 9 RU ...

Page 17: ...è íà ëèöåâîé ïàíåëè S Ïðîâåðüòå ñåòåâûå ïðåäîõðàíèòåëè Òåïëîâàÿ çàùèòà îò ïåðåãðóçîê àñòî ñðàáàòûâàåò S Ïðîâåðüòå íå çàñîðåíû ëè âîçäóøíûå ôèëüòðû S Óáåäèòåñü â òîì òî íå ïðåâûøåíû íîìèíàëüíûå çíà åíèÿ ïàðàìåòðîâ èñòî íèêà ïèòàíèÿ ò å òî óñòðîéñòâî ðàáîòàåò áåç ïåðåãðóçêè Íèçêàÿ ýôôåêòèâíîñòü ñâàðêè S Ïðîâåðüòå ïðàâèëüíîñòü ïîäñîåäèíåíèÿ îáðàòíûõ êàáåëåé S Ïðîâåðüòå ïðàâèëüíî ëè çàäàíà âåëè èíà òî...

Page 18: ...5 3 Electrical installation 24 5 4 Mains power supply 25 6 OPERATION 25 6 1 Connection and control devices 26 6 2 Function explanations 28 6 3 ESABMig C420w C420 29 6 4 ESABMig C420sw C420s 29 7 MAINTENANCE 31 7 1 Inspection and cleaning 31 7 2 Topping up the coolant 31 8 FAULT TRACING 32 9 ORDERING OF SPARE PARTS 32 DIAGRAM 34 WEAR COMPONENTS 42 ACCESSORIES 44 ...

Page 19: ...uainted with the operation of the welding equipment Incorrect operation of the equipment may lead to hazardous situations which can result in injury to the operator and damage to the equipment 1 Anyone who uses the welding equipment must be familiar with S its operation S location of emergency stops S its function S relevant safety precautions S welding 2 The operator must ensure that S no unautho...

Page 20: ...ntilation extraction at the arc or both to take fumes and gases away from your breathing zone and the general area ARC RAYS Can injure eyes and burn skin S Protect your eyes and body Use the correct welding screen and filter lens and wear protective clothing S Protect bystanders with suitable screens or curtains FIRE HAZARD S Sparks spatter can cause fire Make sure therefore that there are no infl...

Page 21: ...ccessories for the product can be found on page 44 3 1 Equipment The power source is supplied with S Welding gun PSF 410W 4 5m S Return cable 5m with return clamp S Shelf for gas cylinder S Instruction manual 4 TECHNICAL DATA ESABMig C420 C420w ESABMig C420s C420sw Voltage 400 415V 3 50 60Hz 400 415V 3 50 60Hz Permissible load at100 duty cycle 315 A 30V 315 A 30V at 60 duty cycle 400 A 34V 400 A 3...

Page 22: ... start OFF ON 2 4 stroke 2 4 Welding gun connection EURO Max diameter of wire bobbin 300mm Wire dimension range 0 6 1 6mm Dimensions lxwxh 935 x 640 x 800mm Weight 209kg with cooling unit 217kg Operating temperature 10 to 40oC Enclosure class IP 23 Application classification Duty cycle The duty cycle refers to the time as a percentage of a ten minute period that you can weld at a cer tain load wit...

Page 23: ...equate precautions The power supply should be lifted by means of its lifting eye The handle is only intended for pulling it along the ground Lifting instructions 5 1 Placing Position the welding power source so that its cooling air inlets and outlets are not obstructed 5 2 Assembly of components During transport the rear wheels of the power source are in their forward position Before use place the...

Page 24: ... 24 C420e 5 3 Electrical installation GB ...

Page 25: ... area mm2 4 x 10 4 x 4 Fuse slow A 35 25 NB The mains cable areas and fuse sizes as shown above are in accordance with Swedish regulations They may not be applicable in other countries make sure that the cable area and fuse sizes comply with the relevant national regulations 6 OPERATION General safety regulations for the handling of the equipment can be found on page 19 Read through before you sta...

Page 26: ...e 5 Orange indicating lamp overheating and loss of coolant 14 Knob for selecting creep start ON OFF 6 EURO connector for welding gun 15 Knob for burn back time setting 7 Connection for cooling water to the welding gun Blue with ELP switch 16 Digital instrument V A option see page 44 8 Connection for cooling water from the weld ing gun Red 17 Water flow guard option see page 44 9 Connection for ret...

Page 27: ...ed current output max med min inductance 7 Connection for cooling water to the welding gun Blue with ELP switch 19 Switch for Synergy ON OFF and ma terial gas selection 8 Connection for cooling water from the weld ing gun Red 20 Knob for selection of the wire diameter 9 Connection for return cable high induc tance 21 Knob for burn back time setting 10 Connection for return cable medium in ductance...

Page 28: ...e orange indicating lamp on the front of the unit It resets automatically when the temperature falls down 6 2 3 Water connection The ESABMig C420w C420sw have a sensor ELP ESAB Logic Pump which senses whether the water hoses of the welding gun are connected When a water cooled welding gun is connected the water pump is active It is recommended to switch the power source off by means of the mains s...

Page 29: ...0s control unit enables two ways of welding control S the standard control welder can manually select and adjust all welding parameters switch SYNERGY 19 set to OFF S the synergy control partly preprogrammed welding parameters switch SYNERGY 19 set to any material gas group The stroke control 2 4 stroke or motor inching only wire feed motor is activated is selected with switch 22 Burn back time is...

Page 30: ... 11 Digital display 14 shows values depending on display selectors 15 16 and machine status Before welding start the upper display shows expected values of welding current A or voltage V both only in SYNERGY mode the lower display shows wire speed reference m min or recommended maximum thickness mm of workpiece During welding upper display shows actual welding voltage or current the lower display ...

Page 31: ...clean using dry compressed air at reduced pressure More frequently in dirty environments Otherwise the air inlet outlet may become blocked and cause overheating To avoid this you can use an airfilter The airfilter is an accessory Ordering number can be found on page 44 Welding gun S Cleaning and replacement of the welding gun s wear parts should take place at regular intervals in order to achieve ...

Page 32: ...rated data for the power source i e that the unit is not being overloaded Poor welding performance S Check that the welding current supply and return cables are correctly connected S Check that the correct current value is set S Check that the correct welding wires are being used S Check the main power supply fuses S Check the wire feed unit if proper rolls are applied and properly set the pressur...

Page 33: ... 33 ...

Page 34: ...Diagram B 34 C420di ESABMig C420 C420w 400 415V ...

Page 35: ... 35 C420di ESABMig C420 C420w 400 415V NOTE In order to reverse output polarity on XTP see paragraph 5 3 ...

Page 36: ... 36 C420di ESABMig C420 C420w 230 500V ...

Page 37: ... 37 C420di ESABMig C420 C420w 230 500V NOTE In order to reverse output polarity on XTP see paragraph 5 3 ...

Page 38: ... 38 C420di ESABMig C420s C420sw 400 415V ...

Page 39: ... 39 C420di ESABMig C420s C420sw 400 415V NOTE In order to reverse output polarity on XTP see paragraph 5 3 ...

Page 40: ...z 0349 303 079 ESABMig C420w 400 415V 3 50Hz with water cooler 0349 303 196 ESABMig C420 230 400 415 500V 3 50Hz 230 440 460V 3 60Hz 0349 303 080 ESABMig C420w 230 400 415 500V 3 50Hz 230 440 460V 3 60Hz with water cooler 0349 302 656 ESABMig C420s 400 415V 3 50Hz synergetic 0349 303 081 ESABMig C420sw 400 415V 3 50Hz synergetic with water cooler ...

Page 41: ... 41 ...

Page 42: ...knurled Ø 0 8 0 9 1 0 mm Al wire U groove Ø 1 2 1 6 mm Al wire U groove B Gear adapter 0455 053 880 C Inlet nozzle 0455 049 001 D Drive gear 0455 052 001 E Intermediate nozzle 0455 072 002 0456 615 001 Fe Ss cored wire Al wire F Outlet nozzle 0469 837 880 0469 837 881 Ø 2 0 mm steel for 0 6 1 6 mm Fe Ss cored wire Ø 2 0 mm plastic for 0 8 1 6 mm Al wire G Liner 0349 303 018 0455 894 001 Fe Ss core...

Page 43: ...ESABMig C420 C420w C420s C420sw Edition 030801 43 C420we ...

Page 44: ...0s C420sw Edition 030801 Accessories 44 C420ac Digital meter Digital meter PCB 0349 302 451 0349 495 934 Transformer kit for CO2 heater 0349 302 250 Water flow guard 0349 302 251 Filter 0349 302 252 Cable holder 0349 303 362 ...

Page 45: ......

Page 46: ...nternational AB Gothenburg Tel 46 31 50 90 00 Fax 46 31 50 93 60 SWITZERLAND ESAB AG Dietikon Tel 41 1 741 25 25 Fax 41 1 740 30 55 North and South America ARGENTINA CONARCO Buenos Aires Tel 54 11 4 753 4039 Fax 54 11 4 753 6313 BRAZIL ESAB S A Contagem MG Tel 55 31 333 43 33 Fax 55 31 361 31 51 CANADA ESAB Group Canada Inc Missisauga Ontario Tel 1 905 670 02 20 Fax 1 905 670 48 79 MEXICO ESAB Mex...

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