ESAB EC 1000 Instruction Manual Download Page 1 | Manualshive

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ESAB EC 1000 Instruction Manual Download Page 1

Instruction manual

0445 030 101 GB 20171016

Valid for: serial no. 720-xxx-xxxx

EC 1000

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Summary of Contents for EC 1000

Page 1: ...Instruction manual 0445 030 101 GB 20171016 Valid for serial no 720 xxx xxxx EC 1000...

Page 2: ......

Page 3: ...OPERATION 11 5 1 General 11 5 2 Connections and control devices 11 5 3 Coolant connection 11 5 4 ELP ESAB Logic Pump 11 5 5 Control of the cooling fan and the water pump 12 5 6 Coolant pressure contro...

Page 4: ...tion manual and follow all labels employer s safety practices and Safety Data Sheets SDSs 1 2 Safety precautions WARNING Arc welding and cutting can be injurious to yourself and others Take precaution...

Page 5: ...on of the equipment Incorrect operation of the equipment may lead to hazardous situations which can result in injury to the operator and damage to the equipment 1 Anyone who uses the equipment must be...

Page 6: ...TY 0445 030 101 6 ESAB AB 2017 ESAB has an assortment of welding accessories and personal protection equipment for purchase For ordering information contact your local ESAB dealer or visit us on our w...

Page 7: ...ded for cooling water cooled TIG welding torches Accessories for the product can be found in the ACCESSORIES chapter of this manual 2 1 Equipment The cooling unit is supplied with Instruction manual I...

Page 8: ...ortation temperature 20 C to 55 C 4 F to 131 F Dimensions l w h 540 200 170 mm 21 26 7 874 6 693 in Weight empty 8 kg 17 6 lb Enclosure class IP23 The cooling unit is rated 300 A at 40 duty cycle at 2...

Page 9: ...ON This product is intended for industrial use In a domestic environment this product may cause radio interference It is the user s responsibility to take adequate precautions 4 1 Location Position th...

Page 10: ...ion 1 Fill with coolant into the cooling unit water tank 2 Connect the TIG welding torch Make sure the torch is located at the same height as the cooling unit so that the coolant will spread quickly t...

Page 11: ...Connection RED for coolant return to cooling unit 4 Connection to power source interface cable 5 3 Coolant connection For problem free operation it is recommended that the height from the cooling uni...

Page 12: ...35 C 95 F within 7 minutes after welding has stopped due to high ambient temperature the fan and the pump proceed for 3 minutes more after which they will stop anyway This means that the fan and the p...

Page 13: ...unit carries particles that become trapped in the cooling element particularly in dirty working environments This results in reduced cooling capacity In order to sustain the performance and increase...

Page 14: ...445 030 101 14 ESAB AB 2017 Cleaning procedure 1 Disconnect the interface cable between the power source and the cooling unit and remove the power source 2 Remove the cooling unit side panels and then...

Page 15: ...thermal sensor thoroughly by blowing compressed air sideways from the left at the heat exchanger and through the cooling fan d When having removed as much dust as possible from within the heat exchang...

Page 16: ...here the coolant connectors are located 5 Install the power source on top of the cooling unit and reconnect the interface cable see the INSTALLATION chapter 6 2 Filling the coolant Only use ESAB s rea...

Page 17: ...SAB AB 2017 NOTE After connecting a torch check that the coolant level is correct When adjusting the coolant level by topping up the coolant hoses do not need to be disconnected CAUTION The coolant mu...

Page 18: ...heck the coolant level The water pump and the cooling fan are not running Check that the coolant hoses are connected properly to the quick connectors on the cooling unit Check that the interface cable...

Page 19: ...0 Canadian standards CAN CSA E60974 1 and US standards ANSI IEC 60974 1 On completion of service or repair work it is the responsibility of the person s performing the work to ensure that the product...

Page 20: ...DIAGRAM 0445 030 101 20 ESAB AB 2017 DIAGRAM...

Page 21: ...PUMP CHARACTERISTIC 0445 030 101 21 ESAB AB 2017 PUMP CHARACTERISTIC...

Page 22: ...COOLING CHARACTERISTIC 0445 030 101 22 ESAB AB 2017 COOLING CHARACTERISTIC...

Page 23: ...45 030 101 23 ESAB AB 2017 ORDERING NUMBERS Ordering Number Denomination Type 0445 045 880 Cooling unit EC 1000 0463 427 001 Spare parts list EC 1000 Technical documentation is available on the Intern...

Page 24: ...ther cooling liquid than the prescribed one might damage the equipment In case of such damage all warranty undertakings from ESAB cease to apply 0464 600 880 Interface kit To attach the cooler to the...

Page 25: ...ACCESSORIES 0445 030 101 25 ESAB AB 2017...

Page 26: ...Henares MADRID Tel 34 91 878 3600 Fax 34 91 802 3461 SWEDEN ESAB Sverige AB Gothenburg Tel 46 31 50 95 00 Fax 46 31 50 92 22 ESAB International AB Gothenburg Tel 46 31 50 90 00 Fax 46 31 50 93 60 SWI...

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