ESAB CIGWELD COMET Operating Manual Download Page 7

 

 

  

1.03 Oxygen Cylinders

 

 
Oxygen  cylinders  are  steel  shells  of  ample  strength  for  their  purpose.  Besides  routine  inspections,  they  periodically 

undergo a searching examination, which includes a hydraulic pressure test. Always call oxygen “Oxygen” not “Air”.

 

Never use oxygen in pneumatic tools, in oil pre-heating burners, to start engines, to blow out pipelines or to freshen the 
atmosphere in confined spaces.  
 

In short, under no circumstances use oxygen as a substitute for compressed air or other gases

 
 

  

1.04 Acetylene Cylinders

 

 
Acetylene  cylinders  contain  porous  material,  which  is  impregnated  with  acetone.  The  acetylene  is  dissolved  under 
pressure  in  this  acetone.  All  acetylene  cylinders  are  fitted  with  fusible  plugs.  These  are  designed  to  vent  the  cylinder 
contents  in  the  event  of  an  unsafe  condition  arising  in  the  cylinder  due  to  any  cause  such  as  overheating  or 
decomposition  arising  from  either  incorrect  operating  technique,  faulty  equipment  alone,  or  in  conjunction  with 
excessive temperature. In the event of a safety devise functioning, always notify the supplier. The reason for the  devise 

operating  always  warrants  special  investigation.  Always  call  acetylene  “acetylene”  not  Gas.  Always  keep  acetylene 

cylinders  upright,  whether  in  use  or  in  store,  full  or  empty.  Always  keep  acetylene  cool,  store  them  upright  in  a  well 
protected,  well  ventilated  dry  location,  away  from  highly  combustible  materials  and  oxygen  cylinders.  Should  an 
acetylene valve leak around the spindle, close the valve and tighten the gland. If this fails, or if the fusible plug is leaking, 
remove cylinder to open air. Keep the cylinder well away from anything which could possibly set the escaping acetylene 
on fire. Tag the cylinder to explain the trouble. Notify suppliers at once. If acetylene, escaping from a leaking cylinder 
valve  gland  or  from  an  improperly  seated  regulator  spigot  ignites,  immediately  close  the  cylinder  valve.  If  this  is 
impossible, treat from point two below. If an acetylene cylinder is heated accidentally or becomes hot through severe 
flashback, or other cause, action should be taken promptly in the following manner: 
 

Shut the cylinder valve 

Clear all personal from the area 

Cool the cylinder with a copious supply of water and notify the fire brigade 

NOTE:

 The person directing the fire hose should be protected behind some suitable shelter. If the safety device 

functions  and  the  issuing  gas  ignites,  cool  the  cylinder  as  above,  but  avoid  extinguishing  the  flames.  If  the 
escaping gas does not ignite, care must be taken to avoid an air/acetylene explosion. No source of ignition must 
be permitted to enter the area. Existing sources of ignition should be rendered safe.  

Continue cooling the cylinder with copious quantities of water until it is quite cool. This maybe determined by 
removing the cooling water at intervals and watching whether the water on the cylinder fries off, or whether the 
cylinder remains wet.  

Notify the supplier 

In cases where the 

supplier’s

 representative is unavailable or cannot reach the scene of the incident within half 

an hour, the cylinder may after this period be removed carefully to an open space away from buildings and any 
source of ignition provided it remains cool and wet. 

The cylinder valve should then be opened until the cylinder is empty. During this period a copious quantity of 
water should be poured on the cylinder.  

When the cylinder is empty check whether the cylinder is cool, if so, close the valve. 

Summary of Contents for CIGWELD COMET

Page 1: ...COMET Platecutter OPERATING MANUAL Manual Part No 338198 01 O18...

Page 2: ...Precautions They will help you to avoid potential hazards that may exist when working with this product YOU ARE IN GOOD COMPANY The Brand of Choice for Contractors and Fabricators CIGWELD is a Market...

Page 3: ...ia Australia 3072 www cigweld com au Copyright 2018 by CIGWELD An ESAB Brand All rights reserved A reproduction of this work in whole or in part without written permission of the publisher is prohibit...

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Page 5: ...e 11 SECTION 3 INSTALLATION AND USE Page 12 3 01 Pre Operation Handling Precautions Page 12 3 02 Testing For Leaks Before Use Page 13 3 03 After Completion of Use Shut down Page 14 SECTION 4 CUTTING O...

Page 6: ...lene and LPG cylinders should be closely observed Keep all cylinders empty or full away from radiators furnaces and other sources of heat Also avoid contact with electrical circuits Keep oil and greas...

Page 7: ...anything which could possibly set the escaping acetylene on fire Tag the cylinder to explain the trouble Notify suppliers at once If acetylene escaping from a leaking cylinder valve gland or from an i...

Page 8: ...can cause leaking or flashbacks Never hang a blowpipe or tubing on a regulator or cylinder valve Crack cylinder valves before attaching regulators Cracking means to open the valve a little then immedi...

Page 9: ...arrestors should also be tested if they have been subjected to backfiring and flashbacks Contact your nearest distributor for advice on the correct type of flashback arrestors that should be fitted t...

Page 10: ...backfiring or flashbacks Hose Fittings The design of the hose connection must provide high mechanical strength and resistance to leakage under a wide range of conditions Further non interchangeability...

Page 11: ...tor 1 x Twin Hose 600 mm 1 x Power Cord 1 x Nozzle Type 41 Size 8 2 x Rail 1 8 m 2 x Hose End Fittings 2 x Spanner 1 x Tip Cleaner 1 x Hex Key 2 02 GAS REQUIREMENTS This Comet Platecutter is suitable...

Page 12: ...uel hose red orange 13 Drive wheel 5 Oxygen hose blue 14 Rack bar 6 Handle 15 Cross feed handle 7 Preheat oxygen valve 16 Gas distributor 8 Cutting oxygen valve 17 Clutch 9 Idle wheel Specifications M...

Page 13: ...urn the Regulator adjusting knob fully anti clockwise until there is no pressure on the internal adjusting spring and the knob turns freely Ensure all valves on downstream connected equipment are clos...

Page 14: ...tem replaced If any leaks are detected from a torch it should be returned to the distributor from which it was purchased 3 03 AFTER COMPLETION OF USE SHUT DOWN Close the cylinder valve whenever the Re...

Page 15: ...blue hose has a right hand thread and the fuel hose has a left hand thread e When the torch stroke in insufficient to cut the plate beneath the rail when carrying out lower edge preparation change th...

Page 16: ...open the preheat oxygen valve and ignite the torch with the lighter Next fully open the gas valve and adjust the preheat oxygen valve to obtain a neutral flame 3 Adjust the distance between the nozzl...

Page 17: ...small circles as shown 2 Adjust the height of centre pivot pin so that the drive wheel at the centre side is 1 0mm above the work piece 3 Align the pivot pin with the centre of the circle 4 Loosen th...

Page 18: ...to the flame burning continuously inside the torch sustained flashback 1 Backfire causes a Incorrectly adjusted gas pressures b Overheated nozzle c Slag sticking to nozzle d Tapered seat of nozzle or...

Page 19: ...worn c Motor faulty d Cone worn or damaged Repair or replace Replace Repair or replace Replace 2 Clutch not disengaging Snap ring of the clutch pin is off Replace 3 Knocks a Gear worn b Faulty clutch...

Page 20: ...20 SECTION 7 WIRING DIAGRAM SECTION 8 ASSEMBLY DIMENSIONS...

Page 21: ...itions NB Cutting nozzles can operate over a range of gas flows hence plate thicknesses The values are typical operating conditions and can be increased or decreased to suit particular applications SE...

Page 22: ...PURCHASER S RIGHTS UNDER THIS WARRANTY ARE VOID IF REPLACEMENT PARTS OR ACCESSORIES ARE USED WHICH IN CIGWELD S SOLE JUDGEMENT MAY IMPAIR THE SAFETY OR PERFORMANCE OF ANY CIGWELD PRODUCT PURCHASER S...

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