ESAB Caddy 140 Instruction Manual Download Page 4

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INTRODUCTION

The Caddy 140 and Caddy 200 are two transistor controlled rectifiers designed for

welding with coated electrodes and for TIG welding (touch start).
The advanced electronics provide rapid control response, low power demand and

excellent welding characteristics. Inverter technology contributes to low weight and

compact dimensions of the units. The rounded slimline shape of the unit makes it

comfortable to carry. The strap can be folded to serve as a carrying handle, or fully

extended to serve as a shoulder strap.

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TECHNICAL DESCRIPTION

Caddy is equipped with a remote control socket which activates automatically when

a remote control device is connected. NOTE! The contact pins L and M must be

strapped in the remote device’s connection cable for automatic activation to function.

The inverter is supplied with a 3 meter long mains cable.
Caddy is delivered with 5 meter long welding and return cables. These are attached

to cable connectors allowing quick change of polarity.

The manufacturer’s serial number is stamped on the rating plate.

ESAB’s accessories for the product can be found on page

11

.

4.1

Tecnical data

Caddy 140

Caddy 200

Performance:

at 35% duty cycle

at 60%

at 100%

140A/26 V

110A/24 V

80A/23 V

200A/28 V

150A/26 V

115A/25 V

Setting range

continuously variable

3--140A

continuously variable

5--200A

Open circuit voltage

50--80 V

50--80 V

Mains supply

:

voltage

primary current

fuse

mains cable, area

230 V

22A

16A*

3x1,5 mm

2

400 V

10A

16A

4x1,5 mm

2

Enclosure class

IP 23

IP 23

Application class
Weight

approx. 11 kg

approx. 11 kg

*When welding below 100A a 10A slow fuse is adequate.

Duty cycle

The duty cycle refers to the time as a percentage of a ten--minute period that you can weld at a cer-

tain load without overloading.

Enclosure class

The

IP

code indicates the enclosure class, i. e. the degree of protection against penetration by solid

objects or water. Equipment marked

IP23

is designed for indoor and outdoor use.

Application class

The symbol

indicates that the power source is designed for use in areas with increased

electrical hazard.

GB

Summary of Contents for Caddy 140

Page 1: ...GB cmha2p00 Valid for serial no 628 xxx xxxx 011 xxx xxxx 220 xxx xxxx 0468 964 101 GB 041101 Caddy 140 Caddy 200 LHN 140 LHN 200 Instruction manual ...

Page 2: ...IVE 3 2 SAFETY 3 3 INTRODUCTION 4 4 TECHNICAL DESCRIPTION 4 4 1 Tecnical data 4 5 INSTALLATION 5 6 OPERATION 5 6 1 Welding with coated electrodes 6 6 2 TIG welding 6 7 MAINTENANCE 6 8 ORDERING OF SPARE PARTS 6 DIAGRAM 7 ORDERING NUMBER 9 SPARE PARTS LIST 10 ACCESSORIES 11 ...

Page 3: ...cordance with applicable standards S Do not touch live electrical parts or electrodes with bare skin wet gloves or wet clothing S Insulate yourself from earth and the workpiece S Ensure your working stance is safe FUMES AND GASES Can be dangerous to health S Keep your head out of the fumes S Use ventilation extraction at the arc or both to take fumes and gases away from your breathing zone and the...

Page 4: ... attached to cable connectors allowing quick change of polarity The manufacturer s serial number is stamped on the rating plate ESAB s accessories for the product can be found on page 11 4 1 Tecnical data Caddy 140 Caddy 200 Performance at 35 duty cycle at 60 at 100 140A 26 V 110A 24 V 80A 23 V 200A 28 V 150A 26 V 115A 25 V Setting range continuously variable 3 140A continuously variable 5 200A Op...

Page 5: ... Caddy 200 a 10A fuse is adequate 400 V sockets normally have 16A fuses The Caddy 140 and 200 both have mains voltage compensation which means that 10 fluctuation in the supply voltage produces only 0 2 variation in the weld ing voltage 6 OPERATION General safety regulations for the handling of the equipment can be found on page 3 Read through before you start using the equipment The power switch ...

Page 6: ... Note All guarantee undertakings from the supplier cease to apply if the customer himself attempts any work in the product during the guarantee period in order to rectify any faults Caddy requires a minimum of maintenance Normally it is sufficient to blow the unit clean with dry compressed air once a year and clean the filter in the front regularly If the unit is used in a dirty or dusty environme...

Page 7: ...Edition 041101 Diagram 7 bh11e11a Caddy 140 ...

Page 8: ...Edition 041101 8 bh11e11a Caddy 200 ...

Page 9: ...0 Edition 041101 Ordering number 9 bh11o11a cmha2p00 Ordering no Denomination Type 0468 020 800 Welding power source Caddy 140 0468 020 881 Welding power source Caddy 200 0468 964 990 Spare parts list Caddy 140 Caddy 200 ...

Page 10: ...Caddy 140 Caddy 200 Edition 041101 Spare parts list 10 bh11s11a Item Qty Ordering no Denomination 1 1 0468 462 001 Filter 2 1 0467 796 001 Grill ...

Page 11: ...e MMA and TIG current 0349 501 024 Remote control unit AT1 MMA and TIG current 0459 491 896 Remote control unit AT1 CF MMA and TIG rough and fine setting of current 0459 491 897 Remote cable 12 pole 8 pole 5 m 10 m 15 m 25 m 0459 552 880 0459 552 881 0459 552 882 0459 552 883 ...

Page 12: ...nal AB Gothenburg Tel 46 31 50 90 00 Fax 46 31 50 93 60 SWITZERLAND ESAB AG Dietikon Tel 41 1 741 25 25 Fax 41 1 740 30 55 North and South America ARGENTINA CONARCO Buenos Aires Tel 54 11 4 753 4039 Fax 54 11 4 753 6313 BRAZIL ESAB S A Contagem MG Tel 55 31 3369 4333 Fax 55 31 3369 4440 CANADA ESAB Group Canada Inc Missisauga Ontario Tel 1 905 670 02 20 Fax 1 905 670 48 79 MEXICO ESAB Mexico S A M...

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