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5 OPERATION

0463 276 001

- 11 -

© ESAB AB 2015

Connect the return cable to the remaining welding terminal on the power source. Secure the
return cable's contact clamp to the work piece and ensure that there is good contact.

5.4

Overheating protection

The welding power source has a thermal overload trip which operates if the temperature
becomes too high, interrupting the welding current and lighting a yellow indicating lamp on
the front of the power source. The thermal overload trip resets automatically when the
temperature has fallen.

NOTE!

If the utilization of the power source is to high it might get
overheated. See permissable load in the TECHNICAL
DATA chapter in this manual.

If the air inlet or outlet is blocked or get clogged with
unwanted material the power source might get
overheated. Make sure that the airflow through the power
source is not blocked.

5.5

MMA welding

5.5.1

Striking the arc

MMA welding may also be referred to as welding with coated electrodes. Striking the arc
melts the electrode, and its coating forms protective slag.

If, when striking the arc, the tip of the electrode is pressed against the metal, it immediately
melts and sticks to the metal, rendering continued welding impossible. Therefore, the arc has
to be struck in the same way that you would light a match. Quickly strike the electrode
against the metal and then raise it to give an appropriate arc length (approx. 2 mm). If the arc
is too long, it will crackle and split before finally going out completely. Once the arc has been
struck, move the electrode from left to right. The electrode should be at an angle of 60° to the
metal.

5.5.2

Manipulation of electrode

In MMA welding, there are three motions to being matched in the end of electrode: the
electrode moving to the molten pool along axes [1]; a small oscillation maybe neccessary to
achieve the desired width of the melt pool [2]; the electrode moving along welding way [3].

The operator can choose the manipulation of electrode based on welding joint sharp, welding
position, electrode spec, welding current and operation skill, etc.

Summary of Contents for Buddy Arc 145

Page 1: ...Buddy Instruction manual 0463 276 001 GB 20150424 Valid for serial no 01107071701 Arc 145...

Page 2: ......

Page 3: ...ions 10 5 2 Symbols 10 5 3 Connection of welding and return cable 10 5 4 Overheating protection 11 5 5 MMA welding 11 5 5 1 Striking the arc 11 5 5 2 Manipulation of electrode 11 5 5 3 Anti electrode...

Page 4: ...stops its function relevant safety precautions welding and cutting 2 The operator must ensure that no unauthorised person is stationed within the working area of the equipment when it is started up n...

Page 5: ...ct welding screen and filter lens and wear protective clothing Protect bystanders with suitable screens or curtains FIRE HAZARD Sparks spatter can cause fire Make sure therefore that there are no infl...

Page 6: ...d its implementation in accordance with national law electrical and or electronic equipment that has reached the end of its life must be disposed of at a recycling facility As the person responsible f...

Page 7: ...eral MMA arc welding power source ESAB s accessories for the product can be found in the ACCESSORIES chapter of this manual 2 1 Equipment The power source is supplied with 3 meter welding cable with e...

Page 8: ...to 55 C Sound pressure at no load 70 db A Dimensions l w h 280 x 120 x 220 mm Weight 4 5 kg Enclosure class IP 23S Application class Duty cycle The duty cycle refers to the time as a percentage of a...

Page 9: ...2 Mains power supply Make sure that the welding power source is connected to the correct supply voltage and that it is protected by the correct fuse rating The outlet shall have a protective earth co...

Page 10: ...erheating 6 Connection for mains cable 3 Knob for setting the welding current 7 Mains power supply switch 1 O 4 Connection for return cable or welding cable 5 2 Symbols Power supply ON Overheating 5 3...

Page 11: ...rred to as welding with coated electrodes Striking the arc melts the electrode and its coating forms protective slag If when striking the arc the tip of the electrode is pressed against the metal it i...

Page 12: ...the electrode move along weld 6 electrode 5 5 3 Anti electrode pick up If during the welding the electrode would get in direct contact touching with the workpiece to form short circuit the welding cur...

Page 13: ...ecommendations on the electrode package for further details To ensure good quality weld the electrode should always be dried or dry stored This to avoid hydrogen inclusion blowholes and cold cracks In...

Page 14: ...o apply if the customer attempts any work to rectify any faults in the product during the warranty period 6 1 Power source Check regularly that the welding power source is not clogged with dirt How of...

Page 15: ...ether the MCB has tripped The welding current is interrupted during welding Check whether the thermal cut outs have tripped indicated by the yellow lamp on the front panel Check the mains power supply...

Page 16: ...nd European standards EN 60974 1 and EN 60974 10 It is the obligation of the service unit which has carried out the service or repair work to make sure that the product still conforms to the said stan...

Page 17: ...DIAGRAM 0463 276 001 17 ESAB AB 2015 DIAGRAM...

Page 18: ...01 18 ESAB AB 2015 ORDERING NUMBERS Ordering no Denomination Type 0700 300 884 Welding power source Buddy Arc 145 0459 839 065 Spare parts list Buddy Arc 145 Technical documentation is available on th...

Page 19: ...ACCESSORIES 0463 276 001 19 ESAB AB 2015 ACCESSORIES 0700 006 883 Return cable with clamp 200A OKC 25 5 m 0700 006 882 Welding cable 200A OKC 25 5 m...

Page 20: ...D Tel 34 91 878 3600 Fax 34 91 802 3461 SWEDEN ESAB Sverige AB Gothenburg Tel 46 31 50 95 00 Fax 46 31 50 92 22 ESAB International AB Gothenburg Tel 46 31 50 90 00 Fax 46 31 50 93 60 SWITZERLAND ESAB...

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