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ESAB Aristo WeldCloud Mig U5000i, Instruction Manual

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ESAB Aristo WeldCloud Mig U5000i Instruction Manual Download Page 18

6 MAINTENANCE

0459 087 687

- 18 -

© ESAB AB 2017

6.3

Every year

Carry out the following maintenance at least once a year.

•

Clean off any dirt and dust. Blow the power source clean with dry compressed air
(reduced pressure).

•

Change the coolant and clean the hoses and water reservoir with clean water.

•

Check seals, cables and connections. Tighten if necessary and replace any defective
parts.

Summary of Contents for Aristo WeldCloud Mig U5000i

Page 1: ...Aristo Instruction manual 0459 087 687 GB 20171107 Valid for 608 613 xxx xxxx Mig U5000i Mig U5000i WeldCloud 460 V...

Page 2: ......

Page 3: ......

Page 4: ...11 4 5 Connection of multiple wire feed units 11 5 OPERATION 13 5 1 Connections and control devices 14 5 2 Turning on the power source 15 5 3 Fan control 15 5 4 Overheating protection 15 5 5 Cooling u...

Page 5: ...utions Safety precautions must meet the requirements that apply to this type of equipment The following recommendations should be observed in addition to the standard regulations that apply to the wor...

Page 6: ...must not be carried out on the equipment during operation NOTE Dispose of electronic equipment at the recycling facility In observance of European Directive 2012 19 EC on Waste Electrical and Electro...

Page 7: ...e a Mig U5000iw with a cooling unit The power source is intended for use with the Feed 3004 or Feed 4804 wire feed units All the settings are made from the wire feed unit or control box The power sour...

Page 8: ...16 500 A GTAW TIG 4 500 A 4 500 A Permissible load at GMAW MIG MAG 60 duty cycle 500 A 39 V 500 A 39 V 100 duty cycle 400 A 34 V 400 A 34 V Permissible load SMAW MMA 60 duty cycle 500 A 40 V 500 A 40...

Page 9: ...Valid for power sources with VRD specification on the rating plate The VRD function is explained in the instruction manuals for the control panel if the panel has that function Duty cycle The duty cyc...

Page 10: ...nected only to a supply with a short circuit power greater than or equal to Sscmin Refer to the technical data in the TECHNICAL DATA chapter 4 1 Lifting instructions Power source Trolley and power sou...

Page 11: ...n order to avoid communication interference the ends of the CAN bus must be fitted with terminating resistors One end of the CAN bus is at the control panel which has an integral terminating resistor...

Page 12: ...ed units see chapter ACCESSORIES A Water connection B Welding current connection C Control box connection Four wire feed units Two connection kits and an extra cooling unit are required when connectin...

Page 13: ...RATION 0459 087 687 13 ESAB AB 2017 5 OPERATION General safety regulations for handling the equipment can be found in the SAFETY chapter of this manual Read it through before you start using the equip...

Page 14: ...trol cable to the wire feed unit or to the terminating resistor 7 Connection for remote control 20 Connection for control cable to the wire feed unit or for the terminating resistor 8 Connection for w...

Page 15: ...e problems such as long starting times air bubbles vacuums etc If an installation height in excess of 7 m is required we recommend an installation kit comprising a non return valve and a solenoid valv...

Page 16: ...oud unit The WeldCloud unit connects the welding power source with a local WeldCloud server through Wi Fi Wired LAN or 3G The WeldCloud unit is equipped with GPS to track the location of the welding p...

Page 17: ...oolant if necessary 6 2 If necessary Regularly check that the power source is not clogged with dirt Clogged or blocked air inlets and outlets result in overheating Clean the dust filter Remove the fan...

Page 18: ...nance at least once a year Clean off any dirt and dust Blow the power source clean with dry compressed air reduced pressure Change the coolant and clean the hoses and water reservoir with clean water...

Page 19: ...during welding Check whether the thermal overload trips have operated indicated by the orange lamp on the front panel Check the main power supply fuses The thermal overload trips operate frequently C...

Page 20: ...service or repair work to make sure that the product still conforms to the mentioned standards CAUTION Repair and electrical work should be performed by an authorised ESAB service technician Use only...

Page 21: ...DIAGRAM 0459 087 687 21 ESAB AB 2017 DIAGRAM...

Page 22: ...wer source Mig U5000iw With cooling unit 0445 400 885 Welding power source Mig U5000i WeldCloud With WeldCloud unit 0445 400 886 Welding power source Mig U5000iw WeldCloud With cooling unit and WeldCl...

Page 23: ...SPARE PARTS LIST 0459 087 687 23 ESAB AB 2017 SPARE PARTS LIST Item Ordering no Denomination 1 0458 398 001 Filter 2 0458 383 991 Front grill...

Page 24: ...B 2017 ACCESSORIES 0458 530 880 Trolley 0458 603 880 Trolley 2 for feeder with counterbalance device and or 2 gas bottles 0458 731 880 0278 300 401 Guide pin B Insulating bushing included in guide pin...

Page 25: ...current and arc force TIG current pulse and background current 0459 491 882 Remote control unit M1 10Prog CAN Choice of on of 10 programs MIG MAG voltage deviation TIG and MMA current deviation 0459...

Page 26: ...12 pole 0456 528 885 0456 528 895 0456 528 886 0456 528 887 0456 528 888 0456 528 889 1 7 m 5 m 10 m 15 m 25 m 35 m Connection set water 12 pole cable plug 10 pole cable socket 0459 528 970 0459 528...

Page 27: ...Connection set for connection of two wire feed units 0414 191 881 Cooling unit OCE2H 0465 720 002 ESAB ready mixed coolant 10 l 2 64 gal Use of any other cooling liquid than the prescribed one might...

Page 28: ...Henares MADRID Tel 34 91 878 3600 Fax 34 91 802 3461 SWEDEN ESAB Sverige AB Gothenburg Tel 46 31 50 95 00 Fax 46 31 50 92 22 ESAB International AB Gothenburg Tel 46 31 50 90 00 Fax 46 31 50 93 60 SWI...

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