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4.  Prepare the die for work; 
5.  Press pedal [W

2

] to activate the die; 

6.  After the work with the die has been completed, depress pedal [W

2

] and the 

die piston will return to its initial position. 

 
Fig. 1 illustrates particular elements. 
 

 

4. Maintenance 

materials 

 

1.  Hydraulic unit – hydraulic oil L-HM 32 – (5 dm

3

); 

2.  Punching and profiling unit lifting bolt – lubricant 

Ł

T – 46. 

 

4.1  Hydraulic oil exchange and refill 

 

1.  Remove the side plate [21]; 
2.  Oil exchange and refill should be carried out according to the instructions 

included in the Technical and Operational Documentation of the hydraulic 
unit.  

 

 

4.2  Lubrication of lifting unit bolt 

 

When required carry out according to the following steps: 

1.  Unfasten the crank [6]; 
2.  Remove the front plate [11]; 
3.  Lubricate the bolt. 

 

5.  Work Safety and hygiene manual 

 

1.  Only personnel familiar with the Technical and Operational Documentation 

are to operate the SH/400 machining station. 

2.  Proper positioning of the operating elements should be checked prior to 

starting the machining station SH/400. 

3.  The machine can be operated only when at full technical performance. 
4.  Prior to starting check the following: 

electrical power installation 

oil level in the hydraulic feeder tank 

state of the mobile elements 

hydraulic unit 

 

5.  Electrical power should be disconnected during daily checks and repairs in 

order to prevent accidental machine starting. 

6.  Personnel should wear adequate protective gear while operating the 

machine. 

7.  Use the SH/400 machining station only for its intended purpose. 

ERKO company reserves the right to technical changes improving/modernizing its products.

 

Summary of Contents for SH/400

Page 1: ...anowskiego 7 str 11 042 JONKOWO POLAND tel fax 0048 89 5129273 4 lines e mail export erko pl www erko pl ISO 9001 ISO 14001 Technical and Operational Documentation Conductor rail machining station ERK...

Page 2: ...ponsibility declares that the machine Conductor rail machining station type SH 400 SWW 0792 Polish Classification of Goods and Services PKWiU 29 56 25 90 90 being the subject of herein statement confo...

Page 3: ...uarantee certificate 19 13 REPAIR LIST 19 Figures Fig 1 General view 11 Fig 2 Punching and profiling segment punching holes 12 Fig 3 Punching and profiling segment profiling 12 Fig 4 Punching and prof...

Page 4: ...for screws from M6 to M16 5 sets dies and punches Profiling range from 0 to 90 1 set pins and profiling insertion 3 External die terminal 3 1 pc terminate in a fast terminal PM type Equipment that co...

Page 5: ...rofiling segment 2 at a required height with the use of the crank 6 according to the ruler 7 3 With the vertical ruler 8 set the hole distance from the bar end 8 4 Start the machine W1 5 Select machin...

Page 6: ...nd the profiling insertion 12 will return to its initial position Fig 1 and Fig 3 illustrate particular elements Offsetting 1 Fit the offsetting insertion 17 2 Set the punching and profiling segment 2...

Page 7: ...6 2 Remove the front plate 11 3 Lubricate the bolt 5 Work Safety and hygiene manual 1 Only personnel familiar with the Technical and Operational Documentation are to operate the SH 400 machining stati...

Page 8: ...of body or machine damage 6 Troubleshooting Problem Cause Solution 1 After starting the machine the power diode does not light a no power supply b no 1 phase c voltage fall to 175V phase Check the pow...

Page 9: ...8 shield extreme position W5 angle extreme position W3 machining mode selector W1 main power switch W4 circuit breaker W3 K16R 4 858 PO3 W4 XB2 ES542 W5 TM1306 W6 PCID 1 5RP NC MB W7 TM1701 W8 TM1306...

Page 10: ...ERKO SH 400 02 13 13 Punch M20 1 ERKO SH 400 02 13 14 Die 8 5 12 1 ERKO SH 404 01 02 15 Die 11 16 1 ERKO SH 404 01 02 16 Die 13 18 1 ERKO SH 404 01 02 17 Die 17 21 1 ERKO SH 404 01 02 18 Punch 8 5 12...

Page 11: ...es Conductor rail machining station SH 400 Fig 1 General view W1 W2 11 W3 L1 L2 L3L4 21 W4 L5 3 5 2 8 W7 13 14 7 6 1 4 15 ERKO company reserves the right to technical changes improving modernizing its...

Page 12: ...g segment punching holes 10 9 Fig 3 Punching and profiling segment profiling Fig 4 Punching and profiling segment offsetting W6 11 W5 13 14 12 ERKO company reserves the right to technical changes impr...

Page 13: ...r HGD 100 01 06 A 3 Piston SIH 63 01 02 4 Spring SIH 63 01 03 5 Guiding barrel Igus GSM 4044 6 Insulation Busak Schamban PS1400630 T46N 7 O ring Busak Schamban ORID04750 8 Guiding ring Busak Schamban...

Page 14: ...1 01 02 2 Connector SH 400 01 03 3 Cylinder HGD 100 01 06 A 4 Piston SIH 63 01 02 5 Spring SIH 63 01 03 6 Insulation Busak Schamban PS1400630 T46N 7 O ring Busak Schamban ORID04750 ERKO company reserv...

Page 15: ...tion Technical specifications power output electric engine 1 1 kW max pressure 700 bar nominal efficiency 1 25 l min power supply voltage 380 V 50 Hz operation 24 V DC working medium L HM 32 Gda sk Re...

Page 16: ...5 Operation manual Operation according to the Technical and Operational Documentation SH 400 The manufacturer set the maximum working pressure at the emergency valve at 400 bar or 680 bar depending on...

Page 17: ...ded The suction filter cleanliness should be checked as well If required it should be washed or replaced with a new one After a refill oil should fill the capillary vessel of the oil indicator Use HLP...

Page 18: ...if the manufacturer s leaden seals of unit safety valve are broken 8 Operational requirements also concern the purity of oil and its adequate hydraulic level It always has to be class 9 according to t...

Page 19: ...nd stamp KJ Invoice no Date sold Date purchased Sales Representative signature Sales Representative signature 13 REPAIR LIST No Date of receipt for repair Date of repair return Repair remarks Signatur...

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