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Ercolina Super Bender 060, Operating Manual

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Ercolina Super Bender 060 Operating Manual Download Page 21

--

Minimum Distance Between Bends 

By Center Line Radius

 

Radius of 

Minimum Distance

 

Center Former 

Between Bends

 

Inches 

Metric 

Inches 

Metric

 

.394 

10 

NA 

NA

 

.472 

12 

NA 

NA

 

.591 

15 

NA 

NA

 

.630 

16 

NA 

NA

 

.709 

18 

NA 

NA

 

.787 

20 

NA 

NA

 

.945 

24 

NA 

NA

 

1.023 

26 

NA 

NA

 

1.102 

28 

NA 

NA

 

1.181 

30 

NA 

NA

 

1.259 

32 

NA 

NA

 

1.417 

36 

2.362 

60

 

1.811 

46 

3.149 

80

 

2.204 

56 

3.740 

95

 

2.637 

67 

3.937 

100

 

3.228 

82 

3.937 

100

 

3.543 

90 

4.330 

110

 

3.937 

100 

4.330 

110

 

4.133 

105 

4.330 

110

 

4.409 

112 

4.330 

110

 

4.724 

120 

5.511 

140

 

5.118 

130 

5.511 

140

 

5.708 

145 

5.905 

150

 

6.692 

170 

5.905 

150

 

7.283 

185 

5.905 

150

 

7.480 

190 

5.905 

150

 

8.858 

225 

5.905 

150

 

10.236 

260 

6.299 

160

 

11.811 

300 

6.299 

160

 

Super Bender

®

 with pipe kit 

Super Bender

®

 with tube kit

   

 

Min. 

 

 

 

 

Min. 

  Size  CLR   

Former part # 

Counterbend # 

Size  CLR 

 

Former part # 

Counterbend #

   

 

Wall 

 

 

 

 

Wall

  ½″  1.8   .109 

153R046P0500 

155P0500 

¾″ 

2.6 

.039 

153R067T0750 

154T0750

  ¾″  2.2 

.113 

153R056P0750 

155P0750 

⅞″ 

2.6 

.039 

153R067T0875 

154T0875

  1″ 

2.6 

.133 

153R067P1000 

155P1000 

1″ 

3.2 

.039 

153R082T1000 

154T1000

  1¼″  3.5 

.140 

153R090P1250 

155P1250 

1¼″  4.4 

.039 

153R112T1250 

154T1250

  1½″  3.9 

.145 

153R100P1500 

155P1500 

1½″  5.9 

.047 

153R150T1500 

154T1500

    

  

 

  

  

1¾″  6.7 

.059 

153R170T1750 

154T1750

   

Pipe kit only # PIPEKIT2 

Tube kit only # TUBEKIT2

Summary of Contents for Super Bender 060

Page 1: ...Tube and Profile Bending Operator s Manual WARNING BEFORE USE BE SURE EVERYONE USING THIS MACHINE READS AND THOROUGHLY UNDERSTANDS ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL Model 060A___________________ Serial __________________________ ...

Page 2: ... within 1 one year of the original date of purchase repair or replace any goods found to be defective in the material or workmanship provided the warranty registration card has been returned to CML USA Inc Ercolina within 30 thirty days of the purchase date This warranty does not apply to machines and or components that have been altered changed or modified in any way or subjected to use beyond re...

Page 3: ...orce Tool It will do the job better and safer at the rate for which it was intended 7 Use The Right Tool Do not force small tool or attachment to do the job of a heavy duty tool Do not use the tool for purpose not intended for example do not use a circular saw for cutting tree limbs or logs 8 Dress Properly Do not wear loose clothing or jewelry they can be caught in moving parts Rubber gloves and ...

Page 4: ... Have defective switches replaced by authorized service center Special Instructions 1 Read and follow operators manual thoroughly If you require an additional manual please contact CML USA Ercolina at 563 391 7700 or email info ercolina usa com 2 Due to size and weight it is recommended that qualified professionals transport position and install the bending machine Use proper equipment for install...

Page 5: ...0H Foot Pedal General Identification of Parts 1 Foot pedal switch 7 Counterbending die 2 Emergency stop 8 Counterbend die vise 3 Programming 9 Counterbend die hand wheel 4 Control panel with display 10 Transportation handle 5 Center former die 11 Access Panel 6 Hex shaft 11 Access panel 10 Transportation handle 9 Counterbend die hand wheel 8 Counterbend die vise 7 Counterbending Die 6 Hex shaft 5 ...

Page 6: ...lina two axis A40 P positioner table No hydraulics Comprehensive 1 one year warranty Machine Capacities Material Maximum Maximum Diameter Thickness Pipe 1 5 ID Schedule 40 Mild steel tube 2 140 Soft brass 1 125 Stainless steel 1 109 Welded furniture tube 2 125 ST 35 hydraulic steel 2 156 304L hydraulic stainless 2 125 Hard copper and aluminum 2 156 Round solids 1 Rectangular solids x 1 Rectangular...

Page 7: ...on front of base cabinet Changing hex shafts The 060 Super Bender ships with 50mm hex shaft installed Smaller tooling requires using 40mm hex shaft To interchange shafts 1 Remove 8 8 x 1 25 x 25mm SHCS securing hex shaft to machine 2 Remove existing hex shaft install desired shaft Note Only one fitting position is possible 3 Replace and securely tighten 8 SHCS Hand wheel installation Place hand wh...

Page 8: ...ing heavy wall material or solids a special roller style counterbending die is recommended Installing counterbending die vise Place vise assembly on tool post of counterbending die axis vise assembly should pivot counterclockwise when mounted Mounting center former Ercolina center formers are manufactured with an offset hex design ensuring proper installation When mounted the center former s gripp...

Page 9: ...rbending dies should be kept lubricated with Ercolina spray grease Part 810 Proper lubrication extends counterbend die life and improves bend quality Loading workpiece 1 Slide workpiece into gripper arm and groove of center former 2 Using hand wheel advance counterbending die forward until material rests securely between former and die see FIG 1 3 Properly adjusted vise and counterbending die asse...

Page 10: ...48 and 060 Super Bender Hex Drive Center Pivot Securing Centerformer Pivot Shaft Saddle Block Mounting Screw Securing Saddle Block Installing Tie Bar Side Loading Tie Bar Tie Bar Nuts Tie Bar Assembly Mounted Minimum Distance fig 1 Tie Bar Assembly Speed Selector PW Reading 2 2 ...

Page 11: ...ler die firmly against the material Always use tie bar Refer to mounting instructions Tighten hex nuts neutral ly neither pushing nor pulling against tie bar assembly Rotate hand wheel counter clockwise to remove play from counterbending vise screw Always use lubrication on roller style counterbending die and tool post When bending monitor machine display for PW or Amp reading Never exceed 1200 PW...

Page 12: ...r 1 375 1 625 1 Tube Diameter 1 625 2 000 0 Adjusting countering bending die support screw Use provided T handle Allen wrench and turn adjustment screw until it contacts the backside of the vise Secure screw with locking jam nut This adjustment screw affects the quality of the bend and must be set each time the material profile and or size are changed Finishing bend Hold bend switch or depress the...

Page 13: ...ch or depress and hold foot pedal completing bend cycle see FIG 3 Return center former to 0 position Hold bend switch or depress return foot pedal until bender returns to 0 home position see FIG 4 Editing bend angles and springback values Bend angles and springback values can be edited at any time during a bend cycle using rotary switches on control board Pipe deflected from straight position FIG ...

Page 14: ...ure Workpiece ends are oval or Too much pressure on die Decrease die pressure change deformed adjustment screw setting see fig below Machine overloads Material exceeds machine s capacity Reduce material size or wall thickness Counterbend die wears Excessive pressure on Decrease counterbend die pressure prematurely counterbend die Lack of lubrication Use Ercolina bending lubricant Material dirty or...

Page 15: ...e Routine Maintenance Keep machine clean and free of grease and debris Using supplied grease gun lubricate gearbox at zirts every 40 hours of use see figure Replace worn power cords or broken switches Clean encoder with electrical contact cleaner or canned air spray Any repair or replacement of internal or external parts of machine must be made only by personnel trained authorized by Ercolina Repl...

Page 16: ...ed Release emergency switch Fuse blown Replace fuse Stops and display flashes Overload refer to machine capacity Turn machine off depress the blue chart reset button turn machine on Depress foot pedal and machine No bend angle stored Program machine will not start Counter miscounts Encoder or star wheel dirty or Clean with CRC electrical cleaner defective ...

Page 17: ... 17 Electrical Schematic 220V WIRING DIAGRAM SUPER BENDER A SUPER BENDER B Art 060A 060B 110 220 Volts A C ...

Page 18: ...8A 220V Max 16A 110V Degree encoder reader Pedal socket Power switch Blue power reset button Emergency stop Power cable Brush resistor Transformer 220 or 110 V a c Dynamo Fuse holder card Magnetic switch Microswitches Blue Yellow Gray Green Blue White Blue Bend Ret S D ...

Page 19: ...1 41 1 73 2 04 2 75 3 06 4 65 50 1 57 1 92 2 27 3 05 3 40 5 16 55 1 73 2 11 2 50 3 36 3 74 5 68 60 1 88 2 30 2 72 3 67 4 08 6 20 65 2 04 2 50 2 95 3 97 4 42 6 71 70 2 20 2 69 3 18 4 28 4 76 7 23 75 2 36 2 88 3 40 4 58 5 11 7 74 80 2 51 3 07 3 63 4 89 5 45 8 26 85 2 67 3 26 3 86 5 19 5 79 8 78 90 2 83 3 46 4 08 5 50 6 13 9 29 100 3 14 3 84 4 54 6 11 6 81 10 33 110 3 46 4 22 4 99 6 72 7 49 11 36 120...

Page 20: ...65 83 3 268 250 9 843 28 1 102 56 2 205 84 3 307 300 11 811 Inches to Millimeters Conversion Fractions Decimal MM Fractions Decimal MM 1 64 0 016 0 397 33 64 0 516 13 096 1 32 0 031 0 794 17 32 0 531 13 493 3 64 0 047 1 191 35 64 0 547 13 890 1 16 0 063 1 588 9 16 0 563 14 287 5 64 0 078 1 984 37 64 0 578 14 684 3 32 0 094 2 381 19 32 0 594 15 081 7 64 0 109 2 778 39 64 0 609 15 478 0 125 3 175 0 ...

Page 21: ...18 130 5 511 140 5 708 145 5 905 150 6 692 170 5 905 150 7 283 185 5 905 150 7 480 190 5 905 150 8 858 225 5 905 150 10 236 260 6 299 160 11 811 300 6 299 160 Super Bender with pipe kit Super Bender with tube kit Min Min Size CLR Former part Counterbend Size CLR Former part Counterbend Wall Wall 1 8 109 153R046P0500 155P0500 2 6 039 153R067T0750 154T0750 2 2 113 153R056P0750 155P0750 2 6 039 153R0...

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