-27-
05/2021
HB60
6. Notes
Page 1: ... for Pipe Tube and Profile Bending Operator s Manual WARNING BEFORE USE BE SURE EVERYONE USING THIS MACHINE READS AND THOROUGHLY UNDERSTANDS ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL Model Hot Shot HB60___________________ Serial __________________________ ...
Page 2: ...ty period and ensures prompt service if needed Thank you for selecting products from CML USA Inc Ercolina Table of Contents Important safety instructions 4 Special instructions 5 1 General notes 6 1 1 Technical data 6 1 2 The purpose of the user and maintenance manual 7 1 3 List of symbols used 7 1 4 Safety solutions for decreasing risks 8 1 5 Personal protective equipment PPE 9 1 6 Recipients of ...
Page 3: ...gle 24 5 Maintenance 26 5 1 Routine maintenance 26 6 Notes 27 Pipe and tube information 28 Bend formula and conversion tables 29 Minimum distance between bends by center line radius pipe and tube kits 30 Terms and conditions of warranty 31 _____________________________________________________ CML USA Ercolina reserves the right to make improvements and modifications to design without prior notice ...
Page 4: ...o Not Force Tool It will do the job better and safer at the rate for which it was intended 7 Use The Right Tool Do not force small tool or attachment to do the job of a heavy duty tool Do not use the tool for purpose not intended for example do not use a circular saw for cutting tree limbs or logs 8 Dress Properly Do not wear loose clothing or jewelry they can be caught in moving parts Rubber glov...
Page 5: ...and off Have defective switches replaced by authorized service center Special Instructions 1 Read and follow operators manual thoroughly If you require an additional manual please contact CML USA Ercolina at 563 391 7700 or e mail info ercolina usa com 2 Due to size and weight it is recommended that qualified professionals transport position and install the bending machine Use proper equipment for...
Page 6: ...angle Degrees 210 Bending direction Counter clockwise Electrical power supply Power kW 0 75 Voltage V 120V 1ph standard 220V 1ph or 480V 3ph on request Mains frequency Hz 50 60 Dimensions weight other data Maximum length approxi mate Inch 29 machine with cabinet Maximum width approximate Inch 18 5 machine with cabinet Height approximate Inch 40 machine with cabinet Weight approximate Pound 450 Pou...
Page 7: ... do not replace alter or supplement any regulation prescription decree or law regardless of it being general or specific in force in the place where the machine is installed and used concerning safety use and maintenance of equipment or systems that may be mechanical electrical chemical or otherwise Manual provides maintenance personnel with recommendations and support but assumes that they are ex...
Page 8: ... not to carry out routine and or extraordinary interventions during machine operation that may lead to serious or fatal injuries Compulsory action This indicates mandatory operations to be carried out by the personnel which can lead to serious injury if missing 1 4 Safety solutions for decreasing risks Machine is equipped with emergency button placed in front position to be easily reached operator...
Page 9: ... specific to HB60 model and intended for all machine installers and users 1 7 Storing these Instructions All instructions regarding HB60 machine must be stored with machine and always be accessible Compulsory action in the related situations wear the personal protective equipment indicated in the table below Safety shoes Use always Protective clothing Use always Work gloves Use always Safety goggl...
Page 10: ...L INTERNATIONAL S p A and its references Year of manufacture of the machine Weight of the machine Model of the machine Operating voltage Mains frequency Maximum amperage Power RPM of bending shaft Serial number Figure 1 Identification plate ...
Page 11: ... 11 05 2021 HB60 2 Packaging 2 1 Packaging Figure 2 Package contents ...
Page 12: ... inform the shipping company and CML USA Inc of any damage or shortage of goods 2 4 Transport The HB60 is equipped with two wheels and retractable handle to assist in moving the machine as shown in Figure 3 Attention Oil reservoir contains oil and is properly sealed prior to shipment Confirm no oil has escaped the reservoir during shipment Attention the head can be separated from the cabinet and h...
Page 13: ...Commissioning 3 1 Workspace The minimum space necessary for using the HB60 machine can be calculated based on the length of the material to be processed to obtain it refer to what is shown in Figure 5 Be very careful to allocate enough space in order to ensure the materials can be handled near the machine Figure 5 Space necessary for using the HB60 machine ...
Page 14: ...Humidity 40 75 If the temperature of the installation area differs from the indicated range the recommended hydraulic oil may no longer be suitable to guarantee machine performance con tact the manufacturer s customer service for advice 3 3 Connecting to the mains Danger HB60 machine must be powered with alternating current AC at the indicated frequency and voltage Attention manufacturer is not li...
Page 15: ...tion of the parts The HB60 machine consists of the following parts Cabinet Supports machine and house electrical hydraulic mechanical and protective parts are assembled on it Work head Is main body of machine where tooling shaft bending center former and counterbending die are located Cursor Handwheel adjusts position of the counterbending die axis during machine set up and allows the tube to be r...
Page 16: ... 16 05 2021 HB60 Figure 6 Constructive elements of the machine ...
Page 17: ...r to manual for machine capacity Tooling components Shown in Figure 7 8 9 Bending Die Counterbending die Hexagonal shaft 40 and 50 MM are supplied to accommodate the machine capacity Figure 7 Center Former Bending Die Figure 8 Counterbending Die ...
Page 18: ...on to ON 1 position This operation sends electrical power to all electrical and safety devices Electrical motor of the hydraulic control unit will only start after pressing the reset button Emergency stop button Pressing the emergency stop button will stop all movement The emergency stop button is fitted with an automatic locking system once pressed remains in position The machine cannot be reset ...
Page 19: ...rotate main switch to 0 position Attention when assembling any tool shaft bending die counterbending die pay careful attention to the risk of crushing fingers between the parts Assembling the bending die shaft The machine is supplied with two hexagons drive shafts Shaft with hex key 40 Shaft with hex key 50 The choice of the shaft depends on the type of bending die being used The assembly procedur...
Page 20: ... 20 05 2021 HB60 ...
Page 21: ...e supplied with hex keys 40 or 50MM drive Follow the steps below for assembly Make sure key of bending die shaft is compatible with bending die Make sure bending die shaft screws are tightened Mount bending die in only possible position on bending die shaft Figure 10 Bending die assembly ...
Page 22: ... counterbending die to be mounted otherwise turn the hand wheel counter clockwise Insert counterbending die into dovetail seat on cursor Adjust incidence angle of counterbending die by turning adjustment screw on cursor This angle influences quality of the bending and exclusively depends on operator sensitivity and experience Figure 11 Counterbending die assembly ...
Page 23: ...is located inside cabinet Before first use of the machine 1 Open the front door of the cabinet see Figure 12 2 Remove one of the two caps closing the oil tank leaving the other one in position 3 Install the cap with the oil level indicator see Figure 13 Figure 12 Screw position for door opening Figure 13 Tank ...
Page 24: ...egrees of bending The value depends on type of material cross section and quality of supplier 4 Unscrew the M8x150 hex head screw connecting the bending shaft and the degree wheel Access screw from hole present through center of bending shaft see Figure 15 5 Adjust degree wheel by rotating it until to desired bending angle value 6 Tighten the screw in point 4 7 Complete the bending 8 Once bending ...
Page 25: ... 25 05 2021 HB60 Figure 15 Screw for adjusting the reading disc angle Figure 16 Reading the value of the angle on graduated disc using index Degree wheel Degree pointer ...
Page 26: ...lf tank in order to prevent the pump from drawing air and causing the entire machine to malfunction Check the oil level at least once a month If more regular top ups are required make sure there are no leaks in the hydraulic circuit Tooling inspection The tools components are subject to wear Inspect frequently for excessive wear or damage and replace as necessary Machine cleaning Keep machine surf...
Page 27: ... 27 05 2021 HB60 6 Notes ...
Page 28: ... 4 1 4 1 4 1 4 78 78 3 8 1 4 1 4 78 78 78 78 78 78 1 2 1 4 1 4 1 1 1 1 1 1 5 8 1 8 1 8 1 8 1 4 1 4 1 4 1 4 1 4 3 4 2 6 2 6 2 6 1 8 1 8 1 8 1 8 1 8 7 8 2 6 2 6 2 2 1 8 1 8 1 8 1 8 1 8 1 3 2 3 2 2 6 2 2 2 2 2 2 2 2 2 2 1 1 8 3 2 3 2 3 2 2 6 2 2 2 2 2 2 2 2 1 1 4 4 4 4 4 4 4 3 2 2 6 2 6 2 6 2 6 1 3 8 4 4 4 4 4 4 3 2 3 2 3 2 3 2 3 2 1 1 2 7 5 5 9 5 1 3 9 3 9 3 5 3 5 3 5 1 5 8 7 5 5 9 5 1 3 9 3 9 3 5 3...
Page 29: ...6 2 992 77 3 031 78 3 070 79 3 110 80 3 149 81 3 188 82 3 228 83 3 267 84 3 307 85 3 346 86 3 385 87 3 425 88 3 464 89 3 503 90 3 543 91 3 582 92 3 622 93 3 661 94 3 700 95 3 740 96 3 779 97 3 818 98 3 858 99 3 897 100 3 937 26 1 023 27 1 062 28 1 102 29 1 141 30 1 181 31 1 220 32 1 259 33 1 299 34 1 338 35 1 377 36 1 417 37 1 456 38 1 496 39 1 535 40 1 574 41 1 614 42 1 653 43 1 692 44 1 732 45 1...
Page 30: ...t Counterbend Wall 2 6 035 153R067T0750 154T0750 2 6 035 153R067T0875 154T0875 1 3 2 035 153R082T1000 154T1000 1 4 4 035 153R112T1250 154T1250 1 5 9 049 153R150T1500 154T1500 1 6 7 065 153R170T1750 154T1750 Large Radius Tube kit only TUBEKIT2 HB60 M2 with Large Radius tube kit Part HB60 M2T HB60 T with Large Radius tube kit Part HB60 TT Min Size CLR Former part Counterbend Wall 2 6 035 153R067T075...
Page 31: ... but not limited to Goods produced to meet an exact specification shall be subject to tolerances and variations consistent with good manufacturing practice in respect to dimensions weight section chemistry and mechanical properties the normal variations in surface and internal conditions and in quality and to deviations from tolerances and variations consistent with practical testing and inspec ti...
Page 32: ... E PROGRAMMING VIDEOS ONLINE SHOPPING Download a QR Code Reader app on your phone Open the app focus on the code you wish to view Programming Videos or Online Shopping SCAN QR Code for CML USA Inc Ercolina 3100 Research Parkway Davenport IA 52806 Phone 563 391 7700 or Fax 563 391 7710 www ercolina usa com info ercolina usa com ...
