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Equalizer HP1000D, Operator'S Instruction Manual

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HYDRAULIC SEALED HAND PUMPS

OPERATOR INSTRUCTION MANUAL

PAGE 17

HP350D HYDRAULIC TWIN PORT SEALED HAND PUMP

DESCRIPTION

PUMP HOUSING

SERVICE KIT A:

- RESERVOIR BLADDER

- OIL FILTER

- O-RING 

- REFILLING PLUG

RESERVOIR

SERVICE KIT B:

- SCREW

- TAIL BASE

- SPRING WASHER

- NUT

SERVICE KIT C:

- O-RING

- BACK-UP RING

- H.P. PISTON

- SNAP RING

- O-RING

- BACK-UP RING

- L.P. PISTON

SERVICE KIT D:

- HANDLE

- YOKE

- PISTON PIN

- YOKE PIN

- RETAINING RING

SERVICE KIT E:

- YOKE BASE

- SPRING PIN

- RELEASE VALVE

  SCREW

- WASHER

- SEAL

SERVICE KIT F:

- SPRING

- STEEL BALL

- OUTLET BALL

  SPRING

- COPPER WASHER

- VALVE COVER SCREW

- STEEL BALL

SERVICE KIT G:

PART No.

720101-01

715100-01

710601-01

725200-01

715300-01

715400-01

715500-01

715600-01

715700-01

    KIT

QUANTITY

01

01

01

01

04

01

04

04

01

01

01

01

01

01

01

01

01

01

01

01

01

01

01

01

01

02

02

02

02

02

02

ITEM

01

03

04

05

06

02

07

08

09

10

11

12

13

14

15

16

17

18

19

20

21

22

25

26

27

28

29

34

35

36

37

38

39

DESCRIPTION

SERVICE KIT H:

- STEEL BALL

- SPRING END CAP

- L.P. SPRING

- O-RING

- OVERLOAD COVER

  SCREW

- CAP

- OVERLOAD COVER

  SCREW

SERVICE KIT I:

- BASE PLATE

- SCREW

SERVICE KIT J:

- VALVE SCREW

- BACK-UP RING

- O-RING

PART No.

715800-01

715900-01

726000-01

     KIT 

QUANTITY

01

01

01

02

01

02

01

01

02

01

01

01

ITEM

40

41

42

43

44

45

46

50

51

52

53

54

- HANDLE GRIP

01

23

- SCREW

01

24

- RELEASE KNOB

- SCREW

01

01

30

31

- COUPLERS

- CHECK BALL

01

01

32

33

- CONE SEAT

- CONE

- LONG SEPARATOR

  SPRING

01

01

01

47

48

49

- SCREW

01

31

- COUPLERS

01

32

SERVICE KIT K:

- SCREW

- CHECK BALL

716100-01

04

04

55

56

33

SERVICE KIT L:

- GAUGE COUPLER

  MALE

- GAUGE

716200-01

01

01

57

58

SERVICE KIT M:

- GAUGE COUPLER

  FEMALE

- COUPLER

- PORT GAUGE 

  ADAPTOR

716300-01

01

01

01

59

60

    PUMP

QUANTITY

01

01

01

01

01

01

04

01

04

04

01

01

01

01

01

01

01

01

01

01

01

01

01

01

01

01

01

02

02

02

02

02

02

01

01

01

02

01

02

01

01

01

01

01

01

01

01

01

01

    PUMP 

QUANTITY

01

02

02

02

02

02

02

04

04

02

02

02

02

02

- RELEASE KNOB

01

30

02

Summary of Contents for HP1000D

Page 1: ...P350S HP350D HP550S HP550D HP1000S HP1000D HYDRAULIC SEALED HAND PUMPS Operator Instruction Manual info equalizerinternational com www equalizerinternational com INNOVATION IN ITS MOST FUNCTIONAL FORM...

Page 2: ......

Page 3: ...rnational Ltd hydraulic equipment Their output is regulated to 700bar 10 000psi and is delivered from an output port threaded NPT The HP350S and HP350D can be used with any 700 bar 10 000 psi rated hy...

Page 4: ...or system operation Contact Equalizer International Ltd when in doubt as to the safety precautions and applications To protect your warranty use only good quality hydraulic oil of the grade 15cSt Onl...

Page 5: ...cause severe back up pressure in hoses Bends and kinks lead to premature hose failure Do not drop heavy objects onto hoses A sharp impact may cause internal damage to hose wire strands applying pressu...

Page 6: ...ENTS 1 x HP1000S Pump Unit 1 x Pressure Gauge 1 x Port Gauge Adaptor 1 x Instruction Manual 1 x Cardboard Packaging Product Code HP1000SMIN HP350D KIT COMPONENTS 1 x HP350D Pump Unit 2 x Pressure Gaug...

Page 7: ...75lbf 25kgf 55 12lbf 21kgf 46 30lbf PISTON STROKE 18 0mm 0 71 18 0mm 0 71 18 0mm 0 71 HYDRAULIC OIL Grade 15 cSt Grade 15 cSt Grade 15 cSt STAGE HP350D HP550D HP1000D PUMP TYPE TWO SPEED TWO SPEED TW...

Page 8: ...er which sucks oil from the reservoir into the chamber 3 The pump handle is depressed which pumps the oil from the chamber through the outlet port and into the system to which the pump is connected 4...

Page 9: ...em you wish to pressurise has been bled and is free from air and leaks Connect the pump into the system using the screw connector supplied with the pump push the male and female connectors together fu...

Page 10: ...depressing the pump handle until the desired pressure is indicated on the pressure gauge N B max pressure 10 000 psi 700 bar 5 To depressurise the system gently open the release valve by rotating the...

Page 11: ...psi 700 bar Over pressurising a hydraulic system will result in component failure and personal injury 2 Ensure the hydraulic systems you wish to pressurise have been bled and are free from air and lea...

Page 12: ...just the pressure on both hydraulic systems independently or simultaneously a If control valves 1 and 2 are set to the fully open position and the release valve is screwed fully home when the pump han...

Page 13: ...pump handle is raised and lowered only the system connected to control valve 1 will be pressurised max pressure 10 000 psi 700 bar c If control valve 2 is open and control valve 1 is closed with the...

Page 14: ...se knob anti clockwise b To depressurise only one system open only the control valve for that system and gently open the release valve by rotating the release knob anti clockwise 5 At any time during...

Page 15: ...on against subsequent work the hand pumps should be examined to ensure that they are serviceable Any missing or damaged items are to be replaced as soon as possible and prior to the pump being used ag...

Page 16: ...22 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 DESCRIPTION SERVICE KIT H STEEL BALL SPRING END CAP L P SPRING O RING OVERLOAD COVER SCREW CAP OVERLOAD COVER SCREW SERVICE KIT I BASE PLATE SCREW PART...

Page 17: ...QUANTITY 01 01 01 01 01 ITEM 4 41 42 43 44 45 O RING BACK UP RING L P PISTON 01 01 01 07 08 09 STEEL BALL 02 23 OVERLOAD COVER SCREW CAP CONE SEAT CONE 01 02 01 01 28 29 30 31 LONG SEPARATOR SPRING O...

Page 18: ...30 713501 02 G SPRING 2 31 713601 02 G STEEL BALL 2 32 713701 02 G OUTLET BALL SPRING 2 33 713801 02 G COPPER WASHER 2 34 713901 02 GV ALVLE COVER SCREW 2 35 714001 02 H STEEL BALL 1 36 714101 02 H S...

Page 19: ...9 10 11 12 13 14 15 16 17 18 19 20 21 22 25 26 27 28 29 34 35 36 37 38 39 DESCRIPTION SERVICE KIT H STEEL BALL SPRING END CAP L P SPRING O RING OVERLOAD COVER SCREW CAP OVERLOAD COVER SCREW SERVICE KI...

Page 20: ...ER 2 23 H0006Z G 713901 02 VALVLE COVER SCREW 2 24 K0002 G Q 707029 01 STEEL BALL 2 25 K0011 H 714001 02 STEEL BALL 1 26 E0006 H 714101 02 SPRING END CAP 1 27 J0140 H 714201 01 L P SPRING 1 28 G0009 H...

Page 21: ...EL BALL 2 32 713701 02 G OUTLET BALL SPRING 2 33 713801 02 G COPPER WASHER 2 34 713901 02 G VALVLE COVER SCREW 2 35 714001 02 H STEEL BALL 1 36 714101 02 H SPRING END CAP 1 37 714201 01 H L P SPRING 1...

Page 22: ...HT 10 4kg 11 2lb 11 2kg 12 1lb 13 7kg 14 6lb 51 5 mm 2 03 10 mm 0 39 140 mm 5 51 23 mm 0 91 71 5 mm 2 81 141 mm 5 55 0 40 B A 51 5 mm 2 03 227 mm 8 94 23 mm 0 91 110 mm 4 33 141 mm 5 55 0 40 HP350D HP...

Page 23: ...reaches maximum pressure but the tool has not advanced One or more of the connectors are not fully tightened and the hydraulic oil cannot pass through from the pump to the cylinder Check all connecto...

Page 24: ...three or four times to ensure that all air is removed from the system and the tool will reach full working pressure 5 Disconnect the hand pump from the hydraulic hose grip the baseplate of the hand p...

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