Equalizer International SG18TE Operator'S Instruction Manual Download

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www.equalizerinternational.com

INNOVATION IN ITS MOST FUNCTIONAL FORM

SG18TE,SG25TE

SECURE-GRIP
IN-LINE HYDRAULIC
FLANGE SPREADERS

Operator Instruction Manual

Summary of Contents for SG18TE

Page 1: ...info equalizerinternational com www equalizerinternational com INNOVATION IN ITS MOST FUNCTIONAL FORM SG18TE SG25TE SECURE GRIP IN LINE HYDRAULIC FLANGE SPREADERS Operator Instruction Manual...

Page 2: ......

Page 3: ...GAP INSTALLATION AND OPERATION 17 6 6 RESTRICTED ACCESS INSTALLATION AND OPERATION 18 7 EXAMINATION MAINTENANCE AND STORAGE 19 20 8 PARTS LISTS 21 24 9 WEIGHTS AND DIMENSIONS 25 10 TROUBLESHOOTING 26...

Page 4: ...ntenance or incorrect product and or system operation Contact TXDOL HU QWHUQDWLRQDO WG ZKHQ LQ GRXEW DV WR WKH VDIHW SUHFDXWLRQV DQG DSSOLFDWLRQV 7R protect your warranty use only good quality hydraul...

Page 5: ...G NLQNV WKDW ZLOO FDXVH VHYHUH EDFN XS SUHVVXUH LQ KRVHV Bends and kinks lead to premature hose failure R QRW GURS KHDY REMHFWV RQWR KRVHV VKDUS impact may cause internal damage to hose wire strands a...

Page 6: ...1 x Safety Block 2 x M60 Collets 0 ROOHWV 0 ROOHWV 1 x Instruction Manual 1 x Carry Case with Protective Foam Inserts Product Code SG18TESTD SG25TE KIT COMPONENTS 1 x SG25TE Tool 1 x Spreading Plug S...

Page 7: ...psi 1000 3000 5000 7000 10000 Spreading force T 1 8 5 4 9 12 6 18 Spreading distance 0 100mm 0 3 94 GUDXOLF RLO JUDGH FHQWLVWRNHV F6W WHVWHG E 670 SG25TE TECHNICAL DATA Spreading force 25 tonnes per...

Page 8: ...H and the drive nut is tightened locking the the spreading plug LQWR WKH DQJH 2 The complete tool is then fully LQVHUWHG LQWR WKH RSSRVLQJ EROW hole and the drive nut is tightened locking the tool int...

Page 9: ...SG25TE M90 3 PP PP M90 SG25TE M95 3 PP PP M95 SG25TE M100 4 PP PP M100 SG25TE I WKH VSHFL FDWLRQ RI WKH DQJH LV XQNQRZQ WKHQ WKH YHUQLHU FDOOLSHU VXSSOLHG LQ WKH NLW VKRXOG EH XVHG WR GHWHUPLQH WKH F...

Page 10: ...le which is worn damaged or distorted as these actions may result in the selection of an incorrect size of collet 6 2 COLLET SELECTION BASED ON BOLT HOLE MEASUREMENT 1 To ensure a true measurement is...

Page 11: ...JH E UHIHUULQJ WR WKH 6HFXUH Grip Tool Range chart in section 11 page 27 For example 68mm falls within the 63mm minimum and PP PD LPXP EROW KROH VL HV 7KHUHIRUH FROOHW LGHQWL FDWLRQ LV 0 DQG WKH WRRO...

Page 12: ...HU 7R GR WKLV UHPRYH WKH FROOHW KHDG DVVHPEO IURP WKH WRRO DQG GLVDVVHPEOH VHH VHFWLRQ SDJH IRU GHWDLOV slide the collet over the collet holder measure the centre section of the collet with the vernie...

Page 13: ...ng plug TOOL COLLET 1 Unscrew the collet holder DVVHPEO IURP WKH F OLQGHU DVVHPEO 2 Slide the collet holder DVVHPEO RII WKH SLVWRQ URG 3 Unscrew the drive nut 4 Slide the drive cone off 5 Slide the co...

Page 14: ...LOO EH FRPSURPLVHG LI LW LV QRW DQG GDPDJH WR WKH WRRO DQG injury to the operator may result Incorrect Do not use with the indicator dowel in this position The collet holder must EH VFUHZHG ULJKW LQ X...

Page 15: ...LQWR WKH EROW KROH NHHSLQJ WKH EDVH RI WKH FDOOLSHU XVK ZLWK WKH EROWLQJ IDFH RI WKH DQJH Insert the spreading plug into the RSSRVLWH HQG RI WKH VDPH EROW KROH until it touches the end of the depth JD...

Page 16: ...UCTION MANUAL PAGE 14 4 Fit the complete tool into the RWKHU VLGH RI WKH EROW KROH XQWLO LW touches the spreading plug 5 Tighten the drive nut to lock the FROOHW LQ WKH EROW KROH 6 LW WKH VHFRQG WRRO...

Page 17: ...IRUFH DYDLODEOH IURP WKH 6 7 LV 7 7 ZKHQ XVHG LQ SDLUV DQG WKH PD LPXP spreading distance is 100 mm 7KH VSUHDGLQJ IRUFH DYDLODEOH IURP WKH 6 7 LV 7 7 ZKHQ XVHG LQ SDLUV DQG WKH PD LPXP spreading dist...

Page 18: ...KH DQJH MRLQW WKH VDIHW EORFN PXVW EH UHPRYHG The release valves on the hand SXPSV VKRXOG QRZ EH WXUQHG DQWL clockwise gently and evenly adjusting as necessary to keep the DQJHV SDUDOOHO XQWLO WKH DQJ...

Page 19: ...RQO XVLQJ WKH PP DGDSW HU DQG LQJ VFUHZ 8VH WKH ODUJHVW VL H WKDW ZLOO HDVLO W LQ WKH DFFHVV JDS 1 Insert the spacer into the access gap and hold it in position using one RI WKH DQJH EROWV 2 7XUQ WKH...

Page 20: ...reading plug and position it EHWZHHQ WKH DQJH DQG WKH restriction as shown With the nut removed ensure the drive cone does not fall or slide off the spreading plug during installation 3 Pass the sprea...

Page 21: ...W UHJXODU LQWHUYDOV DQG VSHFL FDOO DIWHU H SRVXUH WR VDOW ZDWHU 6HFXUH ULS LQ OLQH K GUDXOLF WRROV VKRXOG EH GLVPDQWOHG DOO PRYLQJ SDUWV FOHDQHG ZLWK D FOHDQ UDJ DQG RU VLPLODU WR UHPRYH GLUW DQG ROG...

Page 22: ...e collets collet holder DQG FROOHW SOXJ Smear all mating surfaces with a KLJK SHUIRUPDQFH PRO EGHQXP disulphide grease such as Rocol Sapphire Hi Load 2 Inspect all components for wear and damage Repla...

Page 23: ...LLET HOLDER PISTON ROD M60 SPRING RING M64 SPRING RING M70 SPRING RING M60 COLLET M64 COLLET M70 COLLET DRIVE CONE NYLON WASHER DRIVE NUT SPRING COLLAR SAFETY SPRING DOWEL PIN SEE HYDRAULIC CYLINDER P...

Page 24: ...SHER DRIVE TUBE DRIVE NUT PISTON ROD SPRING COLLAR SAFETY SPRING SPRING COLLAR DOWELL SEE HYDRAULIC CYLINDER PART LIST 01 01 02 01 01 01 01 01 02 SG25TE HYDRAULIC CYLINDER PARTS LIST ITEM PART No DESC...

Page 25: ...1 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 02 02 02 02 02 02 ITEM 01 02 03 04 05 06 07 08 09 11 12 13 14 15 16 17 18 19 20 21 22 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 DESCRIPTION SERVICE KI...

Page 26: ...PLER PORT GAUGE ADAPTOR SERVICE KIT N RESERVOIR BLADDER OIL FILTER PART No 716300 01 735100 01 KIT QUANTITY 01 01 01 01 01 ITEM 4 41 42 43 44 45 info equalizerinternational co O RING BACK UP RING L P...

Page 27: ...8 27 282 mm 11 11 75 mm 2 96 SG18TE WEIGHTS AND DIMENSIONS 9 WEIGHTS AND DIMENSIONS 7RRO HLJKW NJ OEV 5266 7 7 NJ OEV CLOSED DIMENSIONS OPEN DIMENSIONS SPREADING PLUG DIMENSIONS SG25TE WEIGHTS AND DIM...

Page 28: ...and the release valve is in the fully closed position 3UREOHP RVHV DUH FRQQHFWHG DQG WKH WRRO DGYDQFHV ZLWK PD LPXP SUHVVXUH RQ WKH SXPS KDQGOH EXW WKH MRLQW ZLOO xxxxxxxxxnot spread The pressure requ...

Page 29: ...air that is within the system WR EH IRUFHG XS WKURXJK WKH pump and vented into the oil reservoir 4 Repeat steps 1 3 three or four times to ensure that all air is removed from the system and the tool...

Page 30: ...DVVHPEO from the collet holder 4 Unscrew the drive nut and remove the drive cone 5 6FUHZ WKH GULYH QXW EDFN RQWR WKH collet holder until it is 1 2 mm off the end 6 8VLQJ D KDPPHU DQG D VXLWDEOH drift...

Page 31: ...anti clockwise 2 Remove the hydraulic hose IURP WKH F OLQGHU DVVHPEO 3 Unscrew the cylinder DVVHPEO IURP WKH FROOHW holder 4 Unscrew the drive nut and remove the drive cone from the collet holder 5 6F...

Page 32: ...anual 11 32 36 0 SG11TM manual 11 35 39 0 SG13TE hydraulic 13 38 42 0 SG13TE hydraulic 13 41 45 0 SG13TE hydraulic 13 44 49 0 SG15TE hydraulic 15 47 5 52 0 SG15TE hydraulic 15 50 5 56 0 SG15TE hydraul...

Page 33: ...VHG DV SHU DQJH W SH SPO see page 29 ANSI compact see page 30 RUL FH see page 30 reducing see page 31 DIN EOLQG see page 32 threaded see page 32 weldneck see page 33 DW see page 33 lapped see page 33...

Page 34: ...SG6TM 0 SG11TM 0 SG13TE M60 SG18TE M60 SG18TE 0 SG4TM 0 SG4TM 0 SG11TM 0 SG11TM 0 SG13TE M60 SG18TE 0 SG18TE 0 SG4TM 0 SG6TM 0 SG11TM 0 SG11TM 0 SG15TE 0 SG18TE M84 SG25TE 0 SG4TM 0 SG6TM 0 SG11TM 0 S...

Page 35: ...E 0 SG15TE 0 SG18TE 0 SG6TM 0 SG13TE 0 SG15TE 0 SG18TE 0 SG11TM 0 SG13TE 0 SG15TE 0 SG25TE 0 SG11TM 0 SG15TE 0 SG18TE M84 SG25TE 16 RUL FH Class 300 400 600 900 1500 2500 Nominal pipe size collet tool...

Page 36: ...SG15TE 0 SG4TM 0 SG6TM 0 SG6TM 0 SG11TM 0 SG11TM 0 SG13TE 0 SG15TE 0 SG6TM 0 SG6TM 0 SG11TM 0 SG11TM 0 SG11TM 0 SG15TE 0 SG18TE 0 SG6TM 0 SG11TM 0 SG11TM 0 SG11TM 0 SG11TM 0 SG15TE 0 SG18TE 0 SG6TM 0...

Page 37: ...0 SG11TM 0 SG4TM 0 SG6TM 0 SG6TM 0 SG11TM 0 SG11TM 0 SG4TM 0 SG6TM 0 SG6TM 0 SG11TM 0 SG11TM 0 SG6TM 0 SG6TM 0 SG11TM 0 SG11TM 0 SG11TM 0 SG6TM 0 SG6TM 0 SG11TM 0 SG11TM 0 SG13TE 0 SG6TM 0 SG11TM 0 SG...

Page 38: ...M 0 SG11TM 0 SG13TE 0 SG6TM 0 SG6TM 0 SG6TM 0 SG11TM 0 SG13TE 0 SG13TE 0 SG6TM 0 SG11TM 0 SG6TM 0 SG11TM 0 SG13TE 0 SG6TM 0 SG11TM 0 SG6TM 0 SG13TE 0 SG6TM 0 SG11TM 0 SG6TM 0 SG11TM 0 SG11TM 0 SG11TM...

Page 39: ...SG11TM 0 SG11TM 0 SG15TE 0 SG4TM 0 SG6TM 0 SG6TM 0 SG11TM 0 SG11TM 0 SG13TE 0 SG15TE 0 SG6TM 0 SG6TM 0 SG11TM 0 SG11TM 0 SG11TM 0 SG15TE 0 SG18TE 0 SG6TM 0 SG11TM 0 SG11TM 0 SG11TM 0 SG11TM 0 SG15TE 0...

Page 40: ...0 SG4TM 0 SG6TM 0 SG6TM 0 SG11TM 0 SG11TM 0 SG15TE 0 SG4TM 0 SG6TM 0 SG6TM 0 SG11TM 0 SG11TM 0 SG13TE 0 SG15TE 0 SG6TM 0 SG6TM 0 SG11TM 0 SG11TM 0 SG11TM 0 SG15TE 0 SG18TE 0 SG6TM 0 SG11TM 0 SG11TM 0...

Page 41: ...0 SG4TM 0 SG6TM 0 SG11TM 0 SG6TM 0 SG11TM 0 SG11TM 0 SG6TM 0 SG11TM 0 SG13TE 0 SG6TM 0 SG11TM 0 SG11TM 0 SG11TM 0 SG11TM 0 SG13TE 0 SG11TM 0 SG11TM 0 SG15TE 0 SG11TM 0 SG11TM 0 SG13TE 0 SG13TE 0 SG13...

Page 42: ...6TM 0 SG6TM 0 SG6TM 0 SG11TM 0 SG11TM 0 SG4TM 0 SG4TM 0 SG4TM 0 SG6TM 0 SG6TM 0 SG6TM 0 SG6TM 0 SG6TM 0 SG11TM 0 SG13TE 0 SG11TM 0 SG13TE 0 SG4TM 0 SG6TM 0 SG6TM 0 SG6TM 0 SG6TM 0 SG6TM 0 SG11TM 0 SG1...

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