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VACUUM DRYING AND LEAKAGE CHECKING

18

 

 

 

 

 

1

.

Purpose of

 

vacuum

 

drying 

  Eliminating

 

moisture

 

in

 

system

 

to

 

prevent the phenomena of ice

-

blockage

 

and copper oxidation

Ice

-

blockage

 

shall

 

cause

 

abnormal

 

operation

 

of

 

system

while

 

copper oxide

 

shall

 

damage

 

compressor

 

  Eliminating the

 

non

-

condensable

 

gas (air) in system

 

to

 

prevent

 

the

 

components oxidizing

pressure

 

fluctuation

 

and

 

bad

 

heat exchange

 

during

 

the

 

operation

 

of

 

system

 

 

2

.

Selection

 

of

 

vacuum

 

pump 

  The

 

ultimate

 

vacuum degree

 

of

 

vacuum pump shall

 

be

-

 

756mmHg

 

or

 

above

 

  Precision

 

of

 

vacuum

 

pump

 

shall

 

reach

 

0

.

02mmHg

 

or

 

above

 

 

3

.

Operation

 

procedure for vacuum

 

drying 

Due  to

 

different  construction

 

environment

two

 

kinds

 

of  vacuum

 

drying

 

ways  could

 

be

 

chosen

namely 

ordinary vacuum

 

drying

 

and

 

special

 

vacuum

 

drying

.

 

 

3

.

1  Ordinary vacuum drying 

1

  When

 

conduct

 

first

 

vacuum

 

drying

connect pressure

 

gauge

 

to

 

the

 

infusing

 

mouth

 

of

 

gas

 

pipe

 

and

 

liquid

 

pipe

and

 

keep

 

vacuum

 

pump

 

running

 

for

 

1hour 

(

vacuum

 

degree

 

of

 

vacuum

 

pump

 

shall

 

be

 

reached 

-

755mmHg

).

 

2   If

 

the

 

vacuum

 

degree of vacuum

 

pump

 

could not  reach 

-

755mmHg

 

after

 

1

 

hour

 

of drying

it

 

indicates

 

that

 

there

 

is

 

moisture

 

or leakage

 

in

 

pipeline

 

system

 

and

 

need

 

to

 

go

 

on

 

with

 

drying for

 

half

 

an hour

 

3   If

 

the

 

vacuum

 

degree of vacuum

 

pump

 

still

 

could

 

not reach

-

755mmHg after 1

.

5 hours of drying

check

 

whether there

 

is

 

leakage

 

source

 

4   Leakage

 

test

After the

 

vacuum

 

degree

 

reaches  

-

755mmHg

stop

 

vacuum

 

drying

 

and

 

keep

 

the

 

pressure 

for

 

1

 

hour

If

 

the

 

indicator

 

of vacuum gauge

 

does

 

not

 

go

 

up

it is qualified

If

 

going

 

up

it indicates

 

that

 

there

 

is

 

moisture

 

or leak

 

source

 

 

3

.

2  Special vacuum

 

drying 

The special vacuum

 

drying

 

method

 

shall

 

be

 

adopted

 

when

 

1

.   

Finding

 

moisture

 

during

 

flushing

 

refrigerant

 

pipe

 

2

.   

Conducting

 

construction

 

on

 

rainy day

because rain water

 

might

 

penetrated

 

into

 

pi peline

 

3

.   

Construction

 

period

 

is

 

long

and

 

rain

 

water

 

might

 

penetrated

 

into

 

pipeline

.

 

4

.   

Rain

 

water might penetrate

 

into

 

pipeline

 

during

 

construction

.

 

 
Procedures

 

of

 

special

 

vacuum

 

drying

 

are

 

as

 

follows

 

1

.

   V acuum

 

drying

 

for

 

1

 

hour

2

.

   V acuum damage

filling

 

nitrogen

 

to

 

reach

 

0

.

5Kgf

/

cm2 

 

Because  nitrogen

 

is

 

dry  gas

vacuum

 

damage

 

could

 

achieve

 

the

 

effect

 

of

 

vacuum

 

drying

but  this 

method

 

could

 

not  achieve

 

drying

 

thoroughly  when

 

there

 

is

 

too

 

much

 

moisture

Therefore

special 

attention

 

shall

 

be

 

drawn

 

to

 

prevent

 

the

 

entering

 

of

 

water

 

and

 

the

 

formation

 

of

 

condensate

 

water

.

 

3

.

   V acuum

 

drying

 

again for half

 

an hour

If

 

the

 

pressure

 

reached

 

-

755mmHg

start

 

to pressure leakage

 

test

If it

 

can

 

not reached the

 

value

repeat vacuum damage and

 

vacuum drying

 

again

 

for

 

1

 

hour

.

 

4   Leakage

 

test

After the

 

vacuum

 

degree

 

reaches  

-

755mmHg

stop

 

vacuum

 

drying

 

and

 

keep

 

the

 

pressure 

for

 

1

 

hour

If

 

the

 

indicator

 

of vacuum gauge

 

does

 

not

 

go

 

up

it is qualified

If

 

going

 

up

it indicates

 

that

 

there

 

is

 

moisture

 

or leak source

 

 

Summary of Contents for 14S-EHVC18W2V

Page 1: ...e using your air conditioner User Manual 14 SEER Condensing Units Model No 14S EHVC18W2V 14S EHVC24W2V 14S EHVC24W2VS 14S EHVC30W2V 14S EHVC30W2VS 14S EHVC36W2V 14S EHVC42W2V 14S EHVC48W2V 14S EHVC60W...

Page 2: ...and care instructions in this manual your air conditioner will provide you with many years of reliable service Please visit our website www eqkhvac com For any questions or Technical Support please c...

Page 3: ...ion adjustment service or maintenance possibly resulting in fire electrical shock property damage personal injury or death RECOGNIZE THIS SYMBOL AS AN INDICATION OF IMPORTANT SAFETY INFORMATION DO NOT...

Page 4: ...d in Vapor in 18K 25 633 21 4 5 554 3 8 3 4 21 4 5 554 3 8 3 4 21 4 5 554 3 8 3 4 29 1 7 740 3 8 3 4 29 1 7 740 3 8 3 4 29 1 7 740 3 8 7 8 29 1 7 740 3 8 7 8 24K 30K 36K 42K 48K 60K 25 633 25 633 25 6...

Page 5: ...4 SERVICE SPACE 1 1 8in 4 3 4in 1 1 8in 1 1 8in 1 1 8in...

Page 6: ...HANGE CONDENSER COMPRESSOR Throttle device High pressure switch T5 Discharge temp sensor Applicable for 18k 24k 30k 36k cooling heating type INDOOR OUTDOOR LIQUID SIDE GAS SIDE HEAT EXCHANGE EVAPORATO...

Page 7: ...AS SIDE HEAT EXCHANGE EVAPORATOR HEAT EXCHANGE CONDENSER COMPRESSOR Throttle device High pressure switch T5 Discharge temp sensor INDOOR OUTDOOR LIQUID SIDE GAS SIDE HEAT EXCHANGE EVAPORATOR HEAT EXCH...

Page 8: ...N N LP BL RD PCB CIRCUIT DIAGRAM KM BK BK CN14 T5 EXHAUST PIPE SENSOR BK C BR BL FM YE GN HEATER HE BR TRANS_IN TRANS_11V L1 L2 BK BL TO POWER YE GN C Y B W BK WH TO INDOOR YE CN20 CN21 BL HP 4 3 OR S...

Page 9: ...c breaker 2 Use the fuse within the specified scope it can not replaced by iron wires or brass wires 3 The units should install the stated cross section earth wire and keep it grounding unfailingly 80...

Page 10: ...Power Supply Hz Phase Voltage 60 1 198V 242V 60 1 198V 242V 60 1 198V 242V 18K 24K 30K 36K 42K 48K 60K 60 1 198V 242V 60 1 198V 242V 60 1 198V 242V 60 1 198V 242V Min Max 220 230V 220 230V 220 230V 22...

Page 11: ...erature 63 86 Outdoor temperature 64 109 Cooling Heating operation 63 86 19 75 Heating Outdoor temperature DB Outdoor temperature DB indoor temperature WB 50 59 68 77 86 95 59 68 77 86 95 104 113 STD...

Page 12: ...Installation Top Discharge Unit Refrigerant Pipe Installation Vacuum Drying And Leakage Checking Additional Refrigerant Charge 12 13 14 16 18 19 Engineering Of Insulation Engineering Of Electrical Wi...

Page 13: ...nd electric safety checking Test operation Refrigerant pipe installation and insulation Drainage pipe installation and insulation Indoor unit installation location selection Outdoor unit installation...

Page 14: ...ation 2 Outdoor unit location selection The place shall easily support theoutdoor unit s weight Locate the outdoor unit as close to indoor unit as possible The piping length and height drop can not ex...

Page 15: ...inches apart Coil face to coil face If the unit is to be installed on a hot sun exposed roof or a black topped ground area the unit should be raised sufficiently above the roof or ground to avoid tak...

Page 16: ...sufficiently to prevent any blockage of the air entrances by snow in areas where there will be snow accumulation Check the local weather bureau for the expected snow accumulation in your area Isolate...

Page 17: ...etween supporters should not be exceed 1m For vertical refrigerant pipe the distance between supporters should not be exceed 1 5m 2 12 Connect the pipe to indoor unit and outdoor unit by brazing Top d...

Page 18: ...wn in following picture Also protect all painted surfaces insulation during brazing After brazing cool joint with wet rag Valve can be opened by removing the plunger cap and fully inserting a hex wren...

Page 19: ...heck whether there is leakage source 4 Leakage test Afterthe vacuum degree reaches 755mmHg stop vacuum drying and keepthe pressure for 1 hour If the indicator of vacuum gauge does not go up it is qual...

Page 20: ...pipe ft Note Refrigerant may only be charged after perform ed the vacuum drying process Always use gloves and glasses to protect your hands and eyes during the charge work Use electronic scale or flui...

Page 21: ...the layer of insulation should be thicker accordingly 1 4 Installation highlights of insulation construction Gas pipe and liquid pipe shall be insulated separately if the gas pipe and liquid pipe were...

Page 22: ...inal of signal wire When power wire is parallel with signal wire put wires to their own wire tube and remain at least 300mm gap According to table in indoor part named the specification of the power t...

Page 23: ...3 Line Diameter AWG 16 16 16 16 16 16 16 Outdoor Unit Power Line 3 3 3 3 3 3 3 14 14 12 12 10 10 10 Outdoor Indoor Singal Line 2 2 2 2 2 2 2 18 18 18 18 18 18 18 Thermostat Singal Line 6 6 6 6 6 6 6...

Page 24: ...and liquid side stop values are both opened The air conditioner is pre heated by turning on the power 3 Test operation Set the air conditioner under the mode of COOLING by remote controller and check...

Page 25: ...ry 8 seconds Low air pressure alarm Yellow light flashes 6 times every 8 seconds High pressure alarm Yellow light flashes 1 times every 8 seconds T3 High temperature protection Yellow light flashes 9...

Page 26: ...Emerson Quiet Kool Co Ltd 120 US 46 Parsippany Troy Hills NJ 07054 Toll Free 1 888 493 0305 Version Update 2021 5 0...

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