Epsolar Tracer-4210RN Instruction Manual Download Page 9

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3 Installation Instructions 

3.1 General Installation Notes 

Read through the entire installation section first before beginning installation. 

Be very careful when working with batteries. Wear eye protection. Have fresh water 

available to wash and clean any contact with battery acid. 

Uses insulated tools and avoid placing metal objects near the batteries. 

Explosive  battery  gasses  may  be  present  during  charging.  Be  certain  there  is 

sufficient ventilation to release the gasses. 

Avoid  direct  sunlight  and  do  not  install  in  locations  where  water  can  enter  the 

controller. 

Loose  power  connections  and/or  corroded  wires  may  result  in  resistive  connections 

that  melt  wire  insulation,  burn  surrounding  materials,  or  even  cause  fire.  Ensure 

tight  connections  and  use  cable  clamps  to  secure  cables  and  prevent  them  from 

swaying in mobile applications. 

Use with Gel, Sealed or Flooded batteries only. 

Battery connection may be wired to one battery or a bank of batteries. The following 

instructions  refer  to  a  singular  battery,  but  it  is  implied  that  the  battery  connection 

can be made to either one battery or a group of batteries in a battery bank. 

 Select the system cables according to 3A/mm

2

 current density. 

3.2 Mounting 

NOTE: When  mounting the  Tracer, ensure free air through the controller  heat 

sink  fins.  There  should  be  at  least  150mm  of  clearance  above  and  below  the 

controller to allow for cooling. If mounted in an enclosure, ventilation

 

is highly       

                            recommended.

 

WARNING: Risk of explosion! Never install the Tracer in a sealed enclose with 

flooded batteries! Do not install in a confined area where battery gas     

                           

can accumulate. 

Step 1: Choose Mounting Location 

Locate  the  Tracer  on  a  vertical  surface  protected  from  direct  sun,  high 

temperature, and water. 

Step 2: Check for Clearance 

Place  the  Tracer  in  the  location  where  it  will  be  mounted.  Verify  that  there  is 

sufficient  room  to  run  wires  and  that  there  is  sufficient  room  above  and  below  the 

controller for air flow.   

Step 3: Mark Holes 

Use a pencil or pen to mark the four (4) mounting hole locations on the mounting 

surface. 

Summary of Contents for Tracer-4210RN

Page 1: ...g our product This manual offers important information and suggestions with respect to installation use and troubleshooting etc Please read this manual carefully before using the product and pay atten...

Page 2: ......

Page 3: ...PV Input Voltage Tracer 4210RN 100VDC Tracer 4215RN 150VDC Max PV Input Power 12V System 520W 24V System 1040W Array voltage should never exceed maximum PV input voltage Refer to the solar module doc...

Page 4: ...5 3 1 General Installation Notes 5 3 2 Mounting 5 3 3 Wiring 6 4 Operation 9 4 1 MPPT Technology 9 4 2 Battery Charging Information 10 4 3 LED Indications 12 4 4 Setting Operation 15 5 Protections Tro...

Page 5: ...for safe and proper operation of the controller NOTE Indicates a procedure or function that is important for the safe and proper operation of the controller General Safety Information Read all of the...

Page 6: ...ent thermal design and nature air cooling RJ45 interface with remote meter MT 5 convenient to check operating parameters of controllers The Tracer series controller is for off grid solar system and co...

Page 7: ...3 The features of Tracer controller Figure 2 1 Tracer Characteristics 2 1 Tr 5 6 7 8 9 10 RJ45 4 3 1 2...

Page 8: ...e and select battery type 7 Solar Module Terminals Connect solar modules 8 Battery Terminals Connect batteries 9 Load Terminals Connect loads 10 RJ45 Communication Interface Communicate with remote me...

Page 9: ...tery or a bank of batteries The following instructions refer to a singular battery but it is implied that the battery connection can be made to either one battery or a group of batteries in a battery...

Page 10: ...nd controller Any negative connection of solar module battery or load can be earth grounded as required Grounding is recommended CAUTION Don t connect the loads with surge power exceeding the ratings...

Page 11: ...eration for more details about the load control Figure 3 2 Load wiring Connect load positive and negative to the Tracer load output as shown in figure 3 2 The load terminals may exist voltage connect...

Page 12: ...ption Install Remote Meter purchased separately if required Refer to the instructions provided for detailed installation procedures Step 5 Confirm Wiring Double check the wiring in step1 through 4 Con...

Page 13: ...s true 1 Power Into the Tracer Power Out of the Tracer 2 Volts In Amps In Volts Out Amps Out Assuming 100 efficiency Actually the losses in wiring and conversion exist If the solar module s Vmp is gre...

Page 14: ...d energy compared to traditional controllers Conditions That Limits the Effectiveness of MPPT The Vmp of a solar module decreases as the temperature of the module increases In very hot weather the Vmp...

Page 15: ...ery is fully recharged there will be no more chemical reactions and all the charge current transmits into heat and gas at this time Then the Tracer reduces the voltage to the floating stage charging w...

Page 16: ...specific requirements of the battery used in the system Certain types of batteries benefit from periodic equalizing charge which can stir the electrolyte balance battery voltage and complete chemical...

Page 17: ...ge GREEN FLASHING when battery full ORANGE ON when battery under voltage RED ON when battery over discharged Please refer to Chapter 5 for troubleshooting Battery LED indicator Table 4 2 Color Indicat...

Page 18: ...e load amp is 1 5 times of rated current for 5 seconds overload or load short circuit the Battery Indicator RED FLASHING Please refer to section 5 for troubleshooting Load LED indicator Table 4 4 Colo...

Page 19: ...hold Voltage the solar controller will recognize the starting voltage and turn off the load after 10 minutes delay 2 Light ON Timer 1 15h on When solar module voltage goes below the point of NTTV Nigh...

Page 20: ...pe When timer 1 setting indicator is on press the setting button for more than 5 seconds till the LED digital tube flashes Then press the setting button till the desired number appears according to th...

Page 21: ...minutes delay since sunset 6 Load will be on for 7 hours after ten minutes delay since sunset 7 Load will be on for 8 hours after ten minutes delay since sunset 8 Load will be on for 9 hours after te...

Page 22: ...on for 11 hours before sunrise 11 Load will be on for 12 hours before sunrise 12 Load will be on for 13hours before sunrise 13 Load will be on for 14 hours before sunrise 14 Load will be on for 15 hou...

Page 23: ...econnect attempt the fault must be cleared by reapply power or pressing the setting button PV Reverse Polarity Fully protection against PV reverse polarity no damage to the controller will result Corr...

Page 24: ...cally when fully charged Battery LED indicator RED color Battery over discharged The controller cut off the output automatically LED indicator will return to green automatically when fully charged LED...

Page 25: ...rnt wire connections Check and confirm that LED digital tube is consistent with required Pay attention to any troubleshooting or error indication Take necessary corrective action Confirm that all the...

Page 26: ...of date and place of purchase To obtain rapid service under this warranty the returned products must include the model serial number and detailed reason for the failure the module type and size type o...

Page 27: ...tting Gel Sealed Flooded High Volt Disconnect 16V x2 24V 16V x2 24V 16V x2 24V Charging limit voltage 15 5V x2 24V 15 5V x2 24V 15 5V x2 24V Over Voltage Reconnect 15V x2 24V 15V x2 24V 15V x2 24V Equ...

Page 28: ...float and low voltage disconnect voltage Environmental Parameters Environmental Parameter Ambient temperature range 35 to 55 Storage temperature range 35 to 80 Humidity range 10 90 NC Enclosure IP30 A...

Page 29: ...17V Nominal System Voltage 12V 2 Solar Module MPP Voltage 34V Nominal System Voltage 12V 92 5 93 0 93 5 94 0 94 5 95 0 95 5 96 0 96 5 97 0 30 60 90 120 150 180 210 240 270 300 330 360 390 420 450 480...

Page 30: ...dule MPP Voltage 34V Nominal System Voltage 24V 88 5 89 5 90 5 91 5 92 5 93 5 94 5 30 60 90 120 150 180 210 240 270 300 330 360 390 420 450 480 520 90 0 91 0 92 0 93 0 94 0 95 0 96 0 97 0 98 0 30 90 1...

Page 31: ...5 Solar Module MPP Voltage 68V Nominal System Voltage 24V 75 0 80 0 85 0 90 0 95 0 100 0 30 90 150 210 270 330 390 450 510 570 630 690 750 810 870 930 990 1040 W...

Page 32: ...Tracer Dimensions mm...

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Page 36: ...BEIJING EPSOLAR TECHNOLOGY CO LTD Tel 010 82894112 82894962 Fax 010 82894882 E mail info epsolarpv com Website www epsolarpv com...

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