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EPS IPES-IR3, Operating Manual

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EPS IPES-IR3 Operating Manual Download Page 7

820-0003 

IPES IR3 Flame Detector 

Operating Manual 

 

 

Page 

7

 of 

37

 

 

Optical Integrity:

 

IPES‐IR3 performs an automatic calibrated performance test once per minute to verify complete 

detector operation capabilities. 

Operating Temperature:

 

‐40

°F to +185°

F (‐40

°C to 85°C) 

Storage Temperature:

 

‐76

°F to +185°

F (‐60

°C to 85°C) 

Humidity Range:

 0 to 95% relative humidity 

(can withstand 100% condensing humidity for short periods of time) 

Conduit Entry:

 

¾” N

PT 

Enclosure Material:

 Stainless Steel Grade 316 

Weight:

  Stainless Steel 11lbs (5.0kg) 

 

 

 

 
 

 

 

Summary of Contents for IPES-IR3

Page 1: ...IPES IR3 Flame Detector Operating Manual 820 0003 ...

Page 2: ...ion History 820 0003 Date Revision Description Approved 3 14 13 02 Addition Appendix C Warranty Return Policy Burgos 3 25 13 03 Reformat Burgos 2 28 14 04 Updated Functional TestProcedure Burgos 10 31 14 A Update FM references change PN from 80010 001 steel enclosure only ECO 141103 10 19 2016 B New Terminal Board Connections FOV Diagram Self Test Output Martinez 05 01 2020 C HART Communication Wo...

Page 3: ...al 14 Digital Signal 14 Relay Dry Contact Signal 14 Operating Modes 14 6 0 Installation 15 Component Parts and Delivery Set 15 Visual Examination 15 Pre Installation Steps 15 Installation 15 Moisture Damage Protection 16 General Wiring Requirements 16 24VDC Requirements 16 Earth Grounding 17 Power Cable Conductor Size affects Cable Length 17 IPES IR3 Terminal Block 18 Setting the Modbus Address an...

Page 4: ...urn 28 Field Repair 28 Return Material Authorization RMA Number 28 13 0 Parts Ordering Information 28 14 0 Certifications 29 Appendix A IPES IR3 Explosion ProtectionMeans 31 Appendix B IPES Digital Communications Protocol 32 Appendix C HART Communication Protocol 34 It is important that this entire manual be thoroughly read and understood prior to installing or operating the IPES IR3 Any deviation...

Page 5: ...ng devices and alarm systems For ease of operation status and alarm condition the IPES IR3 provides an easily visible high illumination Tri State LED that follows an Industry Standard protocol Green for normal operation Yellow for fault condition Red for alarm Conditions The IPES IR3 provides superior false alarm processing making it the detector of choice Alarms occur instantly after our propriet...

Page 6: ... certifications and requirements for Hazardous Locations Detection Type Optical Detection Method Multiple Spectrum Infrared Radiation Source Spectral Range Three points in a range of 4 0 to 5 0 m Detection Process Time 4 5 to 7 Seconds Complies with FM Standard 3260 Refer to Section 4 0 Detection Distance Minimum 211 feet 64meters depending on detected fuel Detection Cone of Vision Up to 90 45 Lef...

Page 7: ...ute to verify complete detector operation capabilities Operating Temperature 40 F to 185 F 40 C to 85 C Storage Temperature 76 F to 185 F 60 C to 85 C Humidity Range 0 to 95 relative humidity can withstand 100 condensing humidity for short periods of time Conduit Entry NPT Enclosure Material Stainless Steel Grade 316 Weight Stainless Steel 11lbs 5 0kg ...

Page 8: ...nstallation in Class I Division I Group B C and D and T4 locations Case MechanicalStrength The high mechanical strength of the case is able to withstand high explosive pressures without rupture or failures of mechanical parts The case design is in accordance with FM 3600 and FM3615 Manufacturing Control Of Casing Important parametersinclude Maximum width and minimum length of spigot joints Surface...

Page 9: ...ors ULC ORD C386 1990 Standard for Smoke Detectorsfor Fire Alarm Systems CAN ULC S529 2002 Threaded Conduit Entries CSA C22 2 No 0 5 1982 Reaffirmed 1999 Explosion Proof Enclosuresfor CSA C22 2 No 30 1986 Use in Class I HazardousLocations Reaffirmed 2003 Degrees of Protection Providedby ANSI IEC 60529 2004 Enclosures IP Code CSA C22 2 No 60529 2005 Explosive Atmospheres General Requirements ANSI I...

Page 10: ...ce Distance 1 5 kW Heater 36 inches 0 9 m Arc welder 200A 3 16 7018 electrode 9 0 feet 3 7 m Fluorescent 2 20W 6000 Lux 0 inches 0 m Halogen 500W 36 inches 0 9 m Incandescent 100W 2000 Lux 12 inches 0 3 m Direct sunlight Detectors not affected by frequency range of visible light Indirect sunlight Detectors not affected by frequency range of visible light Field of View The IPES IR3 has a 90 cone of...

Page 11: ...The IPES IR3 uses microprocessors with proprietary algorithms that transform the detected signal into industry standard analog and digital communication signals alarms indicators Response Time The IPES IR3 response time detecting radiation emitted by test sources of n Heptane combustion in a 12 x 12 0 3m by 0 3m pan and ethyl alcohol combustion in a 12 x 12 0 3m by 0 3m pan at a distance of 150 fe...

Page 12: ...ride a Fault condition unless a loss of operating power impairs the detector s ability to generate or maintain an alarm The IPES IR3 reports both Fault and Alarm conditions exclusive of each other This means both a Fire and Fault can be reported at the same time if they occur simultaneously Serviceability The IPES IR3 remains serviceable in non heated rooms or under sheds at temperatures from 40 F...

Page 13: ...e Open Open 0mA Off 2 After switching on during 45 sec Open Open 2mA Continuous green LED light for the first 10 sec and then the green LED willbegin flashing 3 Fault or optical interference dust Open Open 2mA Alternate flashing of the yellow and green LED lights 4 Normal no faults or fires during operation Open Closed 4mA Continuous lighting of the green LED light 5 Fire Closed Closed 18mA Contin...

Page 14: ...C ORD C386 and is not approved by FM approvals Operation of the normally open Fault relay dry contacts o FAULT relay single direction pole contact which is normally open The relay is designed to handle currents of 10 mA to 5 A at DC voltage of 30 V Refer to Table 5 1 Determining LED Conditions above Operating Modes Possible detector configurations using ESP Commander The IPES IR3 has the following...

Page 15: ...eting 2 Identify all high risk fire sources to determine the number of detectors needed for adequate coverage 3 Locate the detector s for ease of cleaning and servicing Ensure that probable fire sources are within the detector s field of view and detection range 4 When installing multiple detectors in the same area be aware of overlapping fields of view and detector hierarchy Overlapping fields of...

Page 16: ...t use the same conduit tocarry wiring for any other purpose or equipment Minimum 14 AWG 2 08 mm2 shielded cable conductors are required for optimal performance The gauge of the wire used determines the maximum distance between the 24VDC power sources When using Modbus power and signal must be separate shielded twisted pair conductors 24VDC Requirements The IPES IR3 detector has a maximum power dra...

Page 17: ...ground loop potential plus maintain signal and current outputintegrity Power Cable Conductor Size affects CableLength The IPES IR3 detector must receive a nominal voltage of 24 VDC 8VDC to operateproperly Wire size requirements are dependent upon power supply voltage and wire length There are several possible methods to electrically connect an IPES IR3 that are determined by each user s applicatio...

Page 18: ...described in Table 6 1 Table 6 2 and Figure 6 3below To connect the IPES IR3 to external devices use armored control cables 4 x 1 5 which are used in all classes of explosive zones including indoor and outdoor sites channels tunnels ground trenches with corrosive medium and in zones containing roamingcurrents Setting the Modbus Address and Baud Rate To ensure proper communications a unique address...

Page 19: ...nals for details 5 Tighten the conduit bushing to 4 1 2 1 turns of engagement Seal the conduit entry with an approved hazardous location conduitsealant 6 Run the earth ground wire to the external ground stud on thebase 7 After completing all wiring refer to Table 6 1 to verify the functionality of the front cover LEDs 8 Inspect base and re apply a thin film of anti seize compound if required re in...

Page 20: ... threshold device will provide the 24VDC power and will operate in a closed loop Refer to Appendix C for interpretation of 4 to 20ma indications If 24VDC is from a common source use of a connection bus block is recommended to provide connect disconnect capability without disruption to any other devices using the same powersource Figure 6 3 IPES IR3 Connection to Analog 4 to 20 mA Current Loop Conn...

Page 21: ...t Equipment ESP Safety Inc s ITES Dual Test Lamp part number 120 0007 is designed to assist in the functional testing of the detectors without the need to remove the detector from the application The Test Lamp generates directed modulated radiation with sufficient intensity to signal a flame or fire response to the detector indicated by a flashing red LED on the IPES IR3 Each Test Lamp is supplied...

Page 22: ... in conjunction with a magnetic Test collar are used to perform the test on the IPES IR3 Fig 7 1 Placement of Magnetic Collar and Testing with Test Lamp Attach the Magnetic Collar with the Magnet placed into the slot on the enclosure This will put the IPES IR3 into Fault Mode and the status LED will change from Green to Yellow indicating a Test function Point the laser beam at the mid range sensor...

Page 23: ... with good reflective properties white sheet of paper in front of the optical window of IR channel for 15 20 sec If the Dust obstruction detection function is working properly the FAULT Relay will activate Open and the status LED will alternate YELLOW GREEN to indicate the fault When the obstruction is removed the status indicator will return to the GREEN Operational State and the Fault Relay will...

Page 24: ...erference dust Clean the IPES IR3 window with Commercially available opticallens cleaning pads Optical Lens Cleaning Solution and optical grade suede chamois Flushing the surface with Isopropyl Alcohol A clean soft cloth or cotton swab dampened with Isopropyl Alcohol After wiping the surface with alcohol wipe it again with a dry cloth in order to remove residual film IPES does not react to the tes...

Page 25: ...to be sure that the joints are sufficiently tight Thoroughly clean the external grounding wire and apply anti seize lubricant supplied by the manufacturer on the critical joints Perform this test on all detectors in the system 1 Apply power to the detector After 1 to 5 seconds the output current will increase to 4 mA and the indicating LEDs will start blinking 2 If it is necessary to isolate the d...

Page 26: ...iation transmissibility reaches a critical threshold In addition the sensors are routinely tested every 25 to 45 minutes by use of internal test lamps If the IPES IR3 does not pass the self test a Fault alarm is sent This routine test does not require the use of an external ITES Test Lamp 10 0 Transportation and Storage Transportation When shipped in the factory supplied carton the model IPES IR3 ...

Page 27: ...ration use maintenance and compliance with the product manual instructions and any other applicable recommendations of ESP b the buyer promptly notifying ESP of any defect and if required promptly making the product available for correction No goods shall be returned to ESP until receipt by buyer of shipping instructions from ESP A return authorization number must be obtained from ESP prior to shi...

Page 28: ...Date of Shipment Brief explanation of malfunction Pack the unit properly to ensure that no shipping damage occurs and ship to ESP Safety Inc 555 North First Street San Jose CA 95112 USA Write the RMA number on the front of the shipping carton ESP Safety Inc recommends that an inventory of spare detectors be kept on hand to enable rapid field replacement and minimize downtime 13 0 Parts Ordering In...

Page 29: ...CSA C22 2 No 60079 1 2007 Supporting Standards ANSI FM3260 2004 ANSI NFPA 72 2002 ULC ORD C386 1990 CAN ULC S529 2002 CSA C22 2 No 0 5 reaffirmed 1999 C22 2 No 32 reaffirmed2003 ANSI IEC 60529 2004 CSA C22 2 No 60259 2005 ABS Class I Division 1 Groups B C D T4 Ta 40o C to 85o C 40o F to 185o F IP66 ATEX CE Flameproof d Ex d IIC T4 Gb Ta 40o F to 185o F 40o C to 85o C Supporting Standards EN 60079 ...

Page 30: ...r IECEx FMG11 0012X Specific Conditions of Use 1 ISO Class A2 70 M5 X 16 socket head cap screws Yield Stress 450 MPa shallbe used to replace the cover fasteners 2 ISO Class A2 70 M5 X 16 socket head cap screws Yield Stress 450 MPa shallbe used to replace the basefasteners 3 Consult the manufacturer if dimensional information on the flameproof joints is necessary Ingress Protection IP66 Dust Tight ...

Page 31: ... width and minimum length of spigot joints Surface roughness of the joinedparts The number of complete intact threads at the conduit entry point Ignition Temperature The ignition temperature of the surrounding environment is limited by the outside surface temperature of the housing which does not exceed 275 F 135 C Securing of Bolts Jointsand Grounding Spring washers lock washers and lock nuts mai...

Page 32: ...ode for writing to the device 2 0 3 0 4 New Modbus address must be in the range 1 to 247 5 New baud rate must be one of the following values 1 1200 baud 2 2400 baud 4 4800 baud 8 9600 baud 16 19200 baud 6 Low byte of 16 bit CRC 7 High byte of 16 bit CRC The IPES IR3 will respond to the host by transmitting an identical packet to the host at the original baud that was used to receive the command Af...

Page 33: ...ption 0 Current Modbus address 1 4 Modbus function code for reading from the device 2 2 3 Status Bit 0 1 fast detection 0 slow detection Bit 1 1 high sensitivity 0 medium sensitivity Bit 2 1 latching on 0 latchingoff Bit 3 1 fire relay enable 0 fire relay disable Bit 4 1 fault relay enable 0 fault relay disable Bit 5 1 heater enable 0 heater disable Bit 6 1 very high sensitivity enable 0 very high...

Page 34: ... of IR3 output 1 To power the IR3 connect the power cable from the 18 32 VDC power supply to X4 terminal 24V COM 2 The common ground cable shall then connect to one side of the Field communicator terminal 3 Connect a cable to X3 terminal 4 20 that is in series with a 250 Ohm resistor This cable shall then connect to another side of the Field communicator terminal 4 Power up the IR3 and Field commu...

Page 35: ...e 18 32 VDC power supply to X4 terminal 24V COM 2 Connect a cable to X4 terminal 4 20 This cable shall then connect to one side of the Field communicator terminal 3 Connect a cable to X3 terminal 4 20 that is in series with a 250 Ohm resistor This cable shall then connect to another side of the Field communicator terminal 4 The connection shall form a parallel circuit with the 250 Ohm resistor 5 P...

Page 36: ...820 0003 IPES IR3 Flame Detector Operating Manual Page 36 of 37 ...

Page 37: ...820 0003 IPES IR3 Flame Detector Operating Manual Page 37 of 37 ...

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