EPS CG-150 Operation Manual Download Page 4

                                              Manual  book  of  oil  press 

 

 
Please  carefully  read  the  items  marked  with 

  or  our  company  will  not  take  any 

responsibility for any results caused by them. 
 

   

                                                                            

2.

 Structure and operating principle:   

  (I) Structure 

This  series  of  unit  are  mainly  composed  of  automatic  control,  heating  and  pressing, 
adjusting, driving and vacuum oil filtering parts (See figure 1) 

 

1.  The  automatic  control  part  consists  of  air  break  switch,  AC  contactor, 
temperature controller and circuit automatic protection device (See figure 3) 
2.  The heating and pressing part consists of  heater, squeezing  bolt, squeezing  bolt 
and assembly of complete machine. 
3.  The  driving  part  consists  of  principal  axis,  reduction  gear  box,  belt  pulley  and 
motor wheel; 
4.  The  adjusting  part  consist  of  stretching  screws,  adjusting  nuts,  hand  grip  and 
locknuts (See figure 4 and 6) 
5  The  vacuum  oil  filtering  part  consists  of  vacuum  pump  and  pipelines  of  oil 
filtering drum. (See figure 5) 
 

(II) Operating principle 

After  slowing  down,  the  power  is  passed  to  main  axle  and  the  squeezing  bolt  on 
principal axle will rotate to push the oil plants between screw threads to continuously 
advance. And the pressure will become greater and greater for the gradually reduced 
space between pressing chamber and squeezing bolt and increasing oil plants density. 
During pressing, heat is generated because of the friction among oil plants grains and 
between  oil  plants  and  parts.  So  the  two  main  factors  for  oil  pressing  technology  : 
pressure and heat are created, which will destroy the histiocyte of oil plants, press the 
oil spill out from oil thread and push the cake out of the mouth. When the spilled oil 
flows to the top of filtering drum through oil pan, the vacuum pump will draw the air 
out of the drum to  create negative pressure  in the drum. Then the oil  is pumped  into 
the drum through filter cloth and the pure oil is obtained for the oil residue has been 
separate on the filter cloth. 

 

3.

 Assembly: 

 

(1)  When  the  assembly  is  made,  sufficient  space  shall  be  available  all  round  the  oil 
press for working staff to conduct operation; 
(2) First adjust the four anchor bolts (A) under the engine base to place the machine at 
horizontal position, then adjust the filtering drum to horizon (See figure 1); 

Summary of Contents for CG-150

Page 1: ...ed in material reasonable in design beautiful in appearance reliable in quality easy in operation high in output fine in oil quality and save land labor and electricity All technical indicators are moved in to the lead in the domestic oil press industry This series oil press can completely process more than 10 kinds of oil crops After vacuum filtration treatment the press residue in the oil can be...

Page 2: ...l parameters and performance 2 Structure and operating principle 3 Assemble 4 Operation and use 5 Maintenance 6 Squeezing methods of some main oils for information only 7 Generic failures and elimination 8 Disassemble methods of wearing parts 9 Attached figures ...

Page 3: ...W Heater power 2KW 3KW 3 5KW 4KW 5KW Handling capacity 40 60kg h 80 160kg h 200 260kg h 260 400kg h 400 500kg h Weight of complete machine 290kg 550kg 760kg 915kg 1550kg External dimensions 1350x950x1 170 1700x1300x 1600 2000x1400x 1750 2050x1400 x1800 2400x1500x 1800 Ⅱ Oil Pressing Performances Items Raw material Oil yielding rate Cake thickness Reside rate of dry cake Sesame 42 55 1 0 1 5 6 Pean...

Page 4: ...ueezing bolt on principal axle will rotate to push the oil plants between screw threads to continuously advance And the pressure will become greater and greater for the gradually reduced space between pressing chamber and squeezing bolt and increasing oil plants density During pressing heat is generated because of the friction among oil plants grains and between oil plants and parts So the two mai...

Page 5: ...en off The temperature set up for the machine is 120 200 In winter please switch on the oil pan to increase the temperature for oil flowing down 6 Press the positive rotation button of main engine it will start to run at anticlockwise direction 7 The new assembled machine shall have 2 8 hours pressing Slowly put the used cake material rapeseed cake soybean cake cotton seed cake or cotton shell and...

Page 6: ...Maintenance 1 The lubrication shall be checked every 50 working hours The oil cup on the reduction box shall not lack oil The grease shall be applied for the bearing of stretching bolt of squeezing bolt through the hole on stretching bolt Dry grinding is prohibited 2 All lubricating parts shall be protected from dust and other impurities The oil in the reduction box shall be checked every year If ...

Page 7: ...e that of cold press When the material is being cooked the fire power shall be appropriate and the stirring shall be even so as to prevent from being burnt or being burnt outside while being uncooked inside Ⅱ Squeezing methods of some main oilseeds 1 Sesame Before squeezing the seed shall be cooked to be light gray with crack and oil will come out if pinched While the seed is being cooked intense ...

Page 8: ... be 80 100 moisture 5 6 the cake thickness each time 1 5 2mm and the cake thickness for the second time 0 7mm The cake is with strip regulate shape The oil yielding rate is high and the handling capacity great 7 Troubleshooting Failure Causes Removing Worm axle is stuck 1 Overfeed especially when temperature is not raised sufficiently 2 Belt becomes loose slippery 3 Debris iron scale etc enters ch...

Page 9: ... 2 Select oilseeds strictly 3 Oilseeds are mixed with certain residue Overload of the machine 1 Feed oilseeds before temperature reaches normal level 2 In the absence of lubrication in gearbox 3 Foreign objects exist in oilseeds 1 Feed slowly until the temperature reaches normal level 2 Add engine oil and start the machine 3 Stop operating to troubleshoot Oil yielding rate becomes lower after new ...

Page 10: ...ing bar with an iron piece and a hammer until the bar comes off and other bars will come off naturally Same methods can be applied to dismantle low pressure bars Then clean supporting mount of the body bore of heating rings pressing bars and cake outlet Please see Figure 6 Installing Chamber is comprised of pressing bars with high and low pressure whose shape has four types A B C and D The type A ...

Page 11: ...at Install 4 x 10mm keys first and then worms in order Please see Figure 4 for the installing position and direction Put them naturally If it is over tight clear axles and worm holes and see if there are burrs Remove those burrs and put them back again After the worm is installed place the flat keys and screws into place When the worm axle is installed and against the pyramidal surface of the cake...

Page 12: ...Manual book of oil press 12 Figure 1 Schematic diagram of the whole assembly ...

Page 13: ...13 Figure 2 Heater Assembly Diagram 1 Hopper 2 Compression nut 3 Locked handle components 4 Oil residue handle components 5 Upper plate 6 Lower plate 7 Oil pan 8 First heater components 9 Second heater components 10 Oil heater ...

Page 14: ...Manual book of oil press 14 Figure 3 Squeezing screw shaft assembly diagram ...

Page 15: ...book of oil press 15 Figure 4 Vacuum oil filter schematic diagram 1 2 Filtering box drum 3 4 Air control valve 5 6 Oil release valve 7 Air pipes 8 Oil tank drum 9 Vacuum pump 10 Oil tank drum oil release valve ...

Page 16: ...Manual book of oil press 16 Figure 5 Squeezing bar dismantling diagram Figure 6 Squeezing bar assembling diagram ...

Page 17: ...Manual book of oil press 17 Figure 7 Squeezing bar assembling methods Axle 1 Axle 2 Axle 3 Gear Box Assembly Structure Schematic Diagram ZL 120 ...

Page 18: ...ndia Email Office info epsgroupindia com 91 9825550611 Nilesh epsenterprisesurat gmail com 91 7600024382 Sanjay No Name and specification 1 51 tooth gear 2 Locking blade 3 Locking nut 4 Bearing 211 5 Bearing 218 6 Bearing cover 7 34 tooth gear 8 Step 9 Bearing 308 10 17 tooth gear 11 Key 12 Bearing 308 13 Bearing 209 14 Oil seal PD70 X45X 12 15 17 tooth gear 16 Step 17 Bearing 211 18 Pulley diamet...

Page 19: ...Manual book of oil press 19 THANK YOU ...

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