ePropulsion NAVY 3.0 Evo User Manual Download Page 1

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NAVY Evo User Manual

Apr, 2021 Version 1.0

Summary of Contents for NAVY 3.0 Evo

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Page 3: ...ing optimization of our products ePropulsion reserves the rights of con stantly adjusting the contents described in the manual ePropulsion also reserves the intellectual property rights and industrial property rights including copyrights patents logos and designs etc This manual is subject to update without prior notice please visit our website www epropulsion com for the latest version If you fin...

Page 4: ...ct Identification Below picture indicates the serial numbers of NAVY Evo Please note the position of the serial numbers and record them for access to warranty service and other af ter sale services Figure 0 1 ...

Page 5: ... the Outboard Motor 15 3 1 Position of Mounting 15 3 2 Mounting the Outboard 16 3 3 Mounting the Steering System 17 3 4 Mounting the Evo Tiller 17 4 Connecting the Battery 19 4 1 Connecting a 48V Battery 19 4 2 Connecting E Series Batteries 20 4 3 Batteries in Series Parallel 22 5 Evo Remote Control Evo Tiller 23 5 1 Display Panel 23 5 2 Charging the Evo Remote Control 28 5 2 1 Charging by Solar P...

Page 6: ...ry Configuration 39 7 Checklist before Use 42 8 Starting the Outboard 42 9 Stopping the Outboard 43 10 Trim Angle Adjusting 44 11 Anti grounding Mode 46 12 Thread the communication cable into the bellow 47 13 Maintenance 49 13 1 Notes 49 13 2 Maintenance Time Table 49 13 3 Propeller Maintenance 50 13 4 Replacing the Anode 50 14 Transportation and Storage 52 14 1 Transport 52 14 2 Placement 52 14 3...

Page 7: ...5 16 Warranty 54 16 1 Warranty Policies 54 16 2 Out of Warranty 55 16 3 Warranty Claim Procedures 55 ...

Page 8: ...NAVY Evo It need be purchased separately by users from ePro pulsion authorized dealers 1 1 In the Package Unpack the package and check if there is any damage caused during transport Check all the items inside the package against the below list If there is any transport damage or lack of any listed item please contact your dealer immediately Items Qty Unit Figure Outboard Main part 1 set NAVY 3 0 E...

Page 9: ...trol Evo Tiller E Series Battery E battery Charger and com munication cable etc from ePropulsion authorized dealers Items Qty Unit Figure Propeller Assy delivered with NAVY 6 0 Evo 2 Sets High Pitch Propeller Low Pitch Propeller Wrench Set 1 Set Main Switch Cable 1 Set Link Arm 1 Set Tiller Shaft Lanyard Evo 1 Piece User Manual Warranty Card Quality Certificate Invitation Card 1 Set Warranty Invit...

Page 10: ...for transport and storage 1 2 Parts and Diagram Figure 1 1 NAVY 3 0 Evo Figure 1 2 NAVY 6 0 Evo Motor Shaft Motor Case Communication Port Bracket Clamp Tightening Handle for Clamp Mount Position of Link Arm Power Cable Connector Communication Cable Tiller shaft Propeller Anode Anode Beaching Lever Lifting Handle Fan Trim Lever Motor Shaft Motor Case Communication Port Bracket Clamp Tightening Hand...

Page 11: ...te Control Dimension L W H S 437 314 1049 mm 17 2 10 7 41 3 inches L 437 314 1174 mm 17 2 10 7 46 2 inches S 547 314 1087 mm 21 5 10 7 42 8 inches L 547 314 1212 mm 21 5 10 7 47 7 inches Shaft Length S 634 mm 25 inches L 759 mm 29 9 inches Weight 24 3 kg S 25 1 kg L 36 kg S 36 8 kg L Trim Angles Manual 0 5 10 15 Tilt Angle Manual 60 Propeller Diameter Pitch 10 2 6 7 2 blade compo site propeller 12...

Page 12: ...er s instructions and pay attention to short circuit over heat over charge and over discharge 10 Operate the outboard only when the propeller is underwater 11 Tilt up the outboard motor above water after use 12 Wash the outboard in time with fresh water after sailing in salt water 13 Clean all electronic contacts with contact spray about every two months 14 Do not leave the outboard in water if th...

Page 13: ...ective 2014 30 EU MD directive 2006 42 EC RED directive 2014 53 EU Applied Standards EN 55014 1 2017 EN 300328 2019 EN 55014 2 2015 EN 50663 2017 EN 61000 3 2 2014 EN 62368 1 2014 A1 2017 EN 61000 3 3 2013 A1 2019 EN 60204 1 2018 EN 301489 1 2019 EN ISO 12100 2010 EN 301489 3 2019 This device complies with part 15 of the FCC Rules Operation is subject to the follow ing two conditions 1 This device...

Page 14: ...lso capable Battery capacity is a major factor that affects trip duration and distance For instance a battery with 48V of rated voltage completely discharges at a continuous current of 125A in 1 hour so its rated capacity is 6000Wh 125Ah 48V 6000Wh we also can say its rated capacity is 125Ah The maximum power of NAVY 6 0 is 6kW which means the system can be running at full power for about 1 hour w...

Page 15: ... lightly loaded boat with a fast running speed a high pitch one is preferable In the delivery package there are two sets of propellers including a low pitch propel ler and a high pitch propeller The low pitch propeller with a larger diameter generates larger thrust at low speed while the high pitch propeller generates proper thrust to propel boats at high speed It is recommended to use the high pi...

Page 16: ...Attach the Φ12 washer Step5 Tighten the nut with 19mm 3 4 inch socket wrench Step6 Attach the Anode Step1 Attach the Φ16 washer Step8 Screw and tighten the nut with M6 hexagon wrench Step2 Fix the pin to the hole of shaft Step7 Attach the Φ6 washer ...

Page 17: ...itation may occur which may lead to speed slow down energy waste and propeller damage When the mounting height is too low the water resistance will reduce both travelling speed and performance of the outboard In general the optimal mounting height is affected by the specific conditions of a boat In order to get the optimal mounting height it s suggested to test running by mounting the outboard at ...

Page 18: ...e the outboard is firmly fixed as loosened clamp screws may cause the outboard to fall into water or get damaged Check the screws or clamps every time before use since they may be loosened because of mechanical vibrations A cable is recommended to be used to avoid complete loss of your outboard in case it falls off the transom Use the cable to connect your outboard and a se cure mounting point on ...

Page 19: ...ed with NAVY Evo or the Evo Remote Control and mount it on the corresponding posi tion to control the direction Step2 Mount the Link arm with two M8 nuts Step3 Fasten the steering wheel shaft on the steering tube with thread Step1 Insert the steering wheel shaft into the steering tube Figure 3 3 3 4 Mounting the Evo Tiller 1 Rotate the handle shaft counterclockwise then pull out the handle shaft a...

Page 20: ... to the machine Figure 3 5 3 Insert the handle shaft into the hole to the end and lock it clockwise Figure 3 6 4 Connect the communication cable of Evo Tiller to the communication port of the NAVY Evo Figure 3 7 Handle Shaft ...

Page 21: ...e 4 1 Avoid battery short circuit during connection Do not short circuit the main switch with other power supplies The main switch should be mounted on the boat and the back plate of the main switch should not be removed Outboard motor will stop working once the power cable disconnects Clockwisely rotate the main switch to power on the battery before use Users can also enlarge the battery capacity...

Page 22: ...itch is off before connection 1 First connect two batteries in parallel by a communication cable and two battery bridging cables 2 Connect the main switch cable to the E Series Battery 3 Connect the main switch cable with the power cable from the outboard 4 Connect NAVY Evo outboard motor to the E Series Battery with a communication cable It s recommended to connect the communication cable to obta...

Page 23: ... E Series Batteries when multiple E Series Batteries are used in parallel Clockwisely rotate the main switch to power on the battery before use Users can also enlarge the battery capacity by connecting multiple batteries in parallel The main switch and the power cable are connected by the fixing screws that may loosen after long time use Loosen screws will lead to poor contact which may result in ...

Page 24: ...Connection Bridging Cable Bridging Cable Bridging Cable 48V Outboard Motor Figure 4 3 Do not short circuit the main switch with other power supplies The main switch should be mounted on the boat and the back plate of the main switch should not be removed Only use the same batteries same model same capacity same age and same manufacturer in series and or in parallel Variations in batteries will cau...

Page 25: ...e outboard control system built in the main outboard motor and Evo Tiller can only wiredly communicate with the outboard The Evo Tiller itself owns the steering capability while using the Evo Remote Control it requires an additional steering wheel to help steer 5 1 Display Panel Figure 5 1 Battery Level Indicator Fan Fault Throttle Reset Indicator Low Power Indicator of Remote Control Battery Leve...

Page 26: ...g pages press and hold button and the system will save your settings the display will exit from setting page and return to the home page 3 If home page displays or all characters display on the page press button and hold 5s to enter the pairing page 4 On home page press button to switch between voltage V and battery percentage Up 1 On any setting page press button to view options for current setti...

Page 27: ...e If users enter the page without setting any parameters the current parameters displayed on the page will be saved as user parameters by default Icons Functions Battery level indicator Indicating approximate battery level The solid blocks stand for remaining battery Battery level voltage Indicating accurate current battery level percen tage battery voltage is configurable in preferen ce setting p...

Page 28: ...ng The outboard can t be started until the sys tem temperature drops to a certain level Kill switch sta tus indicator Hidden kill switch is present and is wor king well Shown constantly the kill switch is deta ched Current speed Displaying real time cruising speed Set units KM H MPH or KNOTS in preference setting page Distance time display Displaying real time travel distance time Set units MILE K...

Page 29: ...h outboard Safety wrist band connec ting display Shown constantly the safety is connec ting with the remote control successfully Blink there is a safety wristband to dis connect The number indicates the number of safety wristbands connected to the remote control Hydro generati on indicator Shown constantly the hydro generation function is turned on Blink the machine is charging the battery Hidden ...

Page 30: ...sunshine it will generate electricity to charge the in built lithium battery Face the solar panel of the Evo remote control toward sunlight to get better charging effect Figure 5 2 Charging by solar power is recommended 5 2 2 Charging by Wired Connection If the Evo remote control can t get enough solar power for a long time the battery will run out In this case error code E60 Figure 6 3 will displ...

Page 31: ... on the boat and the back plate of the main switch should not be removed After long term storage charge the control system before use The communication cable is not included in this package Please purchase one from your dealer if you choose this charging method Once the communication cable disconnects charging automatically stops and the running motor stops Please restart the motor Communication C...

Page 32: ... power The maximum forward backward power is shown below Figure 5 5 Figure 5 6 Model Max Forward Power Max Backward Power NAVY 3 0 Evo 3 kW 3 kW NAVY 6 0 Evo 6 kW 6 kW Before power on the Control system please reset the throttle to zero position If you find a blinking RESET on the display panel you are reminded to reset the throttle to zero position If you pull the throttle from the forward positi...

Page 33: ...use other magnets to replace the kill switch for calibration Figure 5 7 Recalibration process LCD Displaying Step1 Long press button for 10s until CAL FO displays Step2 Push the throttle to the maximum forward power position then press button CAL ST will display and CAL will be blinking Step3 Pull the throttle to the middle zero position whe re you can hear a click sound then press button CAL bA w...

Page 34: ... 5 4 Use of Kill Switch Attach the kill switch and tie its lanyard to your wrist or life jacket Stop the outboard in emergency by detaching the kill switch To run the motor again first attach the kill switch then start the motor Figure 5 8 The kill switch generates magnetic field Keep it 50cm 20inches away from medical implants like pacemakers and magnetic cards e g credit card as well as other ma...

Page 35: ... the number of safety wristbands decreases At this time you can continue to operate the machine by returning the throttle to zero posi tion The buzzer of the Evo control system will stop but the display continues to flash If you confirm that you need to cancel the alarm state please restart the Evo control system or the disconnected wristband 5 5 3 Emergency Stop After the safety wristband and the...

Page 36: ...new communication Method 1 Pairing without Communication Cable Step1 Switch off system power and hold the remote control within 0 5m of the out board Step2 Press and hold the button to switch on the remote control Step3 Ensure the wireless indicator is shown constantly on the home page Step4 Press button and hold 5s to enter the pairing setting page Figure 6 9 On this page you can find the blinkin...

Page 37: ...he control system or the outboard is replaced with a new one the original wireless link will break and wireless communication failure will occur The main page of the LCD panel on the Control system will display as below In this case users should conduct pairing again Figure 5 12 However if the Control system and the outboard are not replaced but the LCD panel still displays like this you should ch...

Page 38: ... a communication cable When any of the following conditions occur the hydro generation will be stopped 1 The Evo control system is set to turn off the hydro generation function 2 The Evo control system is in the forward backward state not in the zero position 3 The ship is not traveling or traveling too fast NAVY 3 0 Evo is higher than 40km h or NAVY 6 0 Evo is high than 45km h 4 The battery level...

Page 39: ...tor overcurrent Refer to Solution to E10 Motor fails or circuit board fails causing motor overcur rent Try to turn off the main switch and wait for 10 seconds then turn on the switch again E06 The battery voltage level is too low Operate the motor at low power Please charge the battery as soon as possible E10 Motor stall which may be caused by blocked propeller Turn off power then clean up the thi...

Page 40: ...hrottle position sensor E56 Communication Error bet ween outboard and battery Check if the communication cable between outboard and battery is well connected if yes please restart the system E60 The remote control is run ning out of power Please connect the remote control to the outboard by a communication cable Plea se refer to section 6 2 2 Charged by Wired Connection All cha racters display The...

Page 41: ... voltage to battery level Step3 Press button to save setting for the current item and skip to the next item simultaneously Step4 When all the items have been set well long press the button to save all the settings and return to the main page 6 2 Battery Configuration Accurate battery configuration helps achieve precise estimation of the battery s dis charging state When using an ePropulsion E Seri...

Page 42: ... setting item The voltage options are varied according to the battery types Press button to view the options and select the closest nominal voltage value according to the battery you use Step4 Press button to save battery voltage and skip to the below battery capacity setting item Press button to change the value and set the battery capacity according to the battery you use Note that the unit of c...

Page 43: ...set battery type and rated voltage val ue based on the parameters in the following table Battery type Nominal Voltage options LI 43 2V 44 4V 45 6V 46 8V 48 1V 49 4V 50 4V 51 8V 53 2V Pb 44 0V 46 0V 48 0V 50 0V 52 0V 54 0V LFE 44 8V 48 0V 51 2V Update the battery configuration is necessary if a different type of battery has been applied When using non ePropulsion batteries before starting the outbo...

Page 44: ...the outboard only when the propeller is beneath water as the rotating pro peller is dangerous If the cable is immersed in water please dry it completely before connecting it to the battery or power on the system 8 Starting the Outboard 1 Complete the check list 2 Remove the kill switch from the Remote Control Tiller 3 Push Turn the throttle to zero position 4 Connect the battery to the outboard 5 ...

Page 45: ...e outboard above water surface or detach it from boat If the outboard motor will not be used soon it s recommended to tilt the out board out of water otherwise erosion may occur In addition it is recommended to apply protective coating The outboard will stop if one of the situations occurs 1 The throttle is in zero position 2 The kill switch is not in the correct position of Remote Control Tiller ...

Page 46: ...ore tilting the outboard motor up to the position with max trim angle Do not use the tiller handle to tilt or lift your outboard The tiller handle is not designed to support the weight of the outboard and damage may occur Please use the cowling to support the weight of the outboard while lifting and tilting Pull up the trim lever with one hand and lift the outboard shaft with the other hand to enl...

Page 47: ...d decrease the trim angle if necessary Slight and gentle operations are recommended when tilting up and down The trim lever is only used to increase the trim angle from 0 to 60 If users want to decrease the trim angle eg from 15 to 5 follow these steps first tilt the outboard shaft to the maximum angle 60 then press the release button to return the outboard shaft to the 0 position last use the tri...

Page 48: ... part of the outboard is flexible in tilting direction and the motor will automatically tilt up if it hits something underwater Step 1 Use the left hand to pull the gear hook to turn it through a certain angle to en sure that the beach structure wrench can be pulled down to the end of the stroke Step 2 Use your right hand to pull down the beach structure wrench to the end of the stroke pull up to ...

Page 49: ... thread the communication cable into the bellow Step 1 Remove the handle shaft the decorative cover and the upper case remove the card holder and thread the cable through the bellow it is recommended to insert the hard line into the bellow first to help thread the communication cable Figure 12 1 Step 2 Put the cable into the card wire slot and then put it into the cable hole of the lower case Figu...

Page 50: ...48 Step 3 Install the upper case and then install the decorative cover thread through the two cable holes as shown in the figure and finally connect to the communication port Figure 12 3 ...

Page 51: ...nce fre quency which however may vary according to operating conditions Item Operations Initial Every 50 hours 3 months 100 hours 6 months 200 hours 12 months Anode Check Replace Propeller and pin Check Replace The symbol indicates checks may be carried out by users The symbol indicates work to be carried out by your dealer Regular maintenance is beneficial to keep your outboard working in optimal...

Page 52: ... Selecting and Mounting the Propeller to replace a new propeller if neces sary 1 Check the propeller blades for wear cavitation erosion and other damage 2 Check the pin for wear and damage 3 Check for water plants fishing net or line twine around the propeller 4 Replace a new anode if necessary 13 4 Replacing the Anode Please refer to the figure below to replace a new anode if necessary Figure 13 ...

Page 53: ...51 Figure 13 3 Anode ...

Page 54: ... are not using the outboard motor for more than 2 months it s advised to con tact your dealer to clean and check the outboard prior to storage It s recommended to pack the outboard with ePropulsion original packing materials for storage Get adequate damping protection measures before transport and storage And ensure the propeller receives no pressure if the propeller is mounted on the pro peller s...

Page 55: ... the throttle power will be limited gradually along with the voltage drop When the battery voltage drops below 39V the outboard will stop automatically to prevent battery over discharge If this happens when the outboard is far away from the shore and there is an alternative battery it s recom mended to wait until the battery voltage recovered to 42V or above You can restart the outboard with throt...

Page 56: ...ree months since the date of maintenance Note 1 If the three month period overlaps with the original warranty period the warranty against these replaced or repaired parts still expires two years after the date of purchase 2 If the three month period exceeds the original warranty period the repaired or replaced parts continue applying to warranty during the extended period In order to validate the ...

Page 57: ...ed from warranty scope within the covered period Any improper operation contradicts the user manual Accident misuse wishful abuse physical damage overcharging liquid damage or unauthorized repair Dropping improper care or storage You should be noted that minor faults like normal wear and tear that pose no influence on the intended function of the product are also not covered by the warranty Consum...

Page 58: ...red or replaced free of charge Note that any delivery cost incurred in the process is at your charge 5 After careful examination and confirmation by ePropulsion authorized dealer the defective or faulty components will be repaired or replaced with brand new ones against the actual condition 6 In case your warranty claim be rejected an estimated repair charge with round trip delivery cost will be s...

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Page 60: ...If you have any concerns or find any problems while reading please don t hesitate to contact us We are delighted to offer service for you Guangdong ePropulsion Technology Limited Webseite www epropulsion com E Mail service epropulsion com ...

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