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Epiroc Flexi ROC T20 R, Maintenance Schedules

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Epiroc Flexi ROC T20 R Maintenance Schedules Download Page 16

 16

Maintenance schedules 

 

1. Maintenance intervals 

 

 
 

Hydraulic system - Every 10th engine hour 

 

 

 
 
 

Figure: Hydraulic oil reservoir 

 

 

 

Table: Hydraulic oil reservoir  

 

Check point

 

Control object

 

Action

 

A 

Return oil filter and breather filter 

 

Replace the filters if the PMI indicates that the 
filters are clogged.  

B 

Hydraulic oil tank

 

Connections, signs and leakage. 

 

C 

Oil level  

 

The oil level must not be in the red zone. The 

 

rig must be positioned horizontally to give a 
correct reading.  

 

Summary of Contents for Flexi ROC T20 R

Page 1: ...PM No 9852 2469 01d Epiroc Flexi ROC T20 R Maintenance schedules...

Page 2: ...alongside this symbol Only use genuine Epiroc parts Copyright 2016 Epiroc Stonetec S r l Italy Any unauthorized use or copying of the contents or any part thereof is prohibited This applies in partic...

Page 3: ...3 Safety Reference 5...

Page 4: ...4 Safety...

Page 5: ...5 Safety Reference Note Always read the information in the Safety document before starting to use the rig or starting maintenance work...

Page 6: ...6 Safety...

Page 7: ...engine hour 23 Radiator every 50th engine hour 24 Fuel filter every 50th engine hour 25 Winch option Every 50th engine hour 26 Remote control box every 250th engine hour 27 Every 250th engine hour 28...

Page 8: ...8...

Page 9: ...ervals Engine hours Every 10th hour Every 50th hour Every 250th hour Every 500th hour Every 1000th hour Every 1500th hour This instruction manual should be read in advance by all persons who are to op...

Page 10: ...onment Be sure to dispose of waste oil from the machine Note The illustrations only show examples of grease nipples check all attachments and bearings appurtenant to relevant systems so you can find t...

Page 11: ...Spacer Check the length of spacer and tightening bolts C Rope adjusting bolts and nuts Inspect for damage and wear D Rock drill Check for wear of the pull rope and return rope Check tension of the rop...

Page 12: ...th impact hour Feeder Every 100th percussion hour Figure Feeder Table Feeder Check point Control object Action A Support halves Pipe clamps Check adjustment wear and cracks B Cradles Interm Pull back...

Page 13: ...connector pieces The connector pieces must not be worn through Change if necessary B Inlet and wear plate Check with regard to wear If the wear plate is heavily worn the drill cuttings will destroy t...

Page 14: ...very 200th percussion hour Figure Drill steel support Table Drill steel support Check point Control object Action A Attachment Check mounting direction B Bolted joints Check adjustment see Table Locki...

Page 15: ...Check point Control object Action A Compressor oil level Ensure the oil is visible in the filling pipe B Hydraulic oil pumps Check for signs of leakage C Diesel engine oil level The oil must be betwe...

Page 16: ...lic oil reservoir Check point Control object Action A Return oil filter and breather filter Replace the filters if the PMI indicates that the filters are clogged B Hydraulic oil tank Connections signs...

Page 17: ...17 Maintenance schedules 1 Maintenance intervals Fuel filter every 10th engine hour Figure Fuel filter Table Fuel filter Check point Control object Action A Fuel filter Drain off water...

Page 18: ...e Lubricating oil tank Table Lubricating oil tank Check point Control object Action A Lubricating oil tank Fill up to the high level mark If all the oil in the lubricating system has been used up blee...

Page 19: ...int Control object Action A Working lights Front and rear check functionality B Emergency stop buttons wire Attachment Check each emergency stop button individually The engine must stop Before checkin...

Page 20: ...ntervals Remote control box every 10th engine hour daily Figure Remote control box Table Remote control box Check point Control object A Rubber bellows on levers and switches make sure none of the rub...

Page 21: ...r every 50th engine hour Figure Boom Feed Table Boom Feed Check point Control object Action Grease nipples Fill with grease the greasing nipples of the arm slide and of the front rear supporting legs...

Page 22: ...22 Maintenance schedules 1 Maintenance intervals Traction gear Every 50th engine hour Figure Traction gear Table Traction gear Check point Control object Action Traction gears Check for leaks...

Page 23: ...pressor parts Table Compressor parts Check point Control object Action A Compressor Signs of leakage air oil B Air filter compressor diesel engine Check connections and couplings on inlet manifold C V...

Page 24: ...e intervals Radiator every 50th engine hour Figure Radiator Table Radiator Check point Control object Action A Radiator Check to see whether the radiators are clogged Clean with compressed air B Expan...

Page 25: ...Maintenance schedules 1 Maintenance intervals Fuel filter every 50th engine hour Figure Fuel filter Table fuel filter Check point Control object Action A Fuel filter water separator Drain off the wat...

Page 26: ...edules 1 Maintenance intervals Winch option Every 50th engine hour Figure Winch Table Winch Check point Control object Action A Winch Fixing to the frame see Table Locking Torques in the maintenance i...

Page 27: ...gure Remote control box Table Remote control box Check point Control object A Rubber bellows on levers and switches B Seals on switches and knobs C The joint between the upper and lower halves of the...

Page 28: ...eed attachment Check clearance between feed and feed bracket 2 4 mm C Feed attachment Mounting see Table Locking Torques in the maintenance instruction manual D Bushes in boom and boom head Check for...

Page 29: ...tervals Jack Every 250th engine hour Figure Jacks Table Jacks Check point Control object Action A Fixing thefeet Check the fixing see Table Locking Torques in the maintenance instruction manual B Bear...

Page 30: ...ance schedules 1 Maintenance intervals Electrical system every 250th engine hour Figure Electrical system Table Electrical system Check point Control object Action A Electric cabinet Check sealing str...

Page 31: ...es 1 Maintenance intervals Dust collector DCT Every 250th engine hour Figure DCT Table DCT Check point Control object Action A Dust collector Check the fixing see Table Locking Torques in the maintena...

Page 32: ...Maintenance schedules 1 Maintenance intervals Radiator every 250th engine hour Figure Expansion tank Table Radiator Check point Control object Action A Expansion tank for radiator Check coolant level...

Page 33: ...sel engine Table Diesel engine Check point Control object Action A Fuel filter Change filter B Engine Oil change drain plug on the left hand side of the rig C Engine oil filter Change filter D V belts...

Page 34: ...intenance intervals Compressor every 250th engine hour Figure Compressor Table Compressor Check point Control object Action A Compressor Filling point B Compressor Drain point C Compressor Level indic...

Page 35: ...eck point Control object Action A Hydraulic pumps Fastening pump see Table Locking Torques in the maintenance instruction manual Engine Check the fixing see Table Locking Torques in the maintenance in...

Page 36: ...tenance schedules 1 Maintenance intervals Air filter every 500th engine hour Figure Air filter Table Air filter Check point Control object Action A Air filter Inspection Air filter Change the main car...

Page 37: ...ne hour Figure Winch Table Winch Check point Control object Action A Winch gearing The gearing is permanently lubricated Remove the plug in the bottom of the gear housing once a year for draining B Di...

Page 38: ...ntenance schedules 1 Maintenance intervals Terminal blocks every 500th engine hour Figure Connection blocks Table Connection blocks Check point Control object Action A Connection blocks Tightening cor...

Page 39: ...1000th engine hour Hydraulic system every 1000th engine hour Figure Hydraulic systems Table Hydraulic systems Check point Control object Action A Hydraulic oil reservoir Oil change see maintenance in...

Page 40: ...les 1 Maintenance intervals Compressor separator every 1000th engine hour Figure Compressor Table Compressor Check point Control object Action A Compressor separator Changing filter B The safety valve...

Page 41: ...edules 1 Maintenance intervals Diesel engine every 1000th engine hour Figure Diesel engine Table Diesel engine Check point Control object Action Valves Check valve clearance See separate instructions...

Page 42: ...42 Maintenance schedules 1 Maintenance intervals Dust collector DCT Every 1000th engine hour Figure DCT Table DCT filter Check point Control object Action A Dust collector DCT Filter replacement...

Page 43: ...nance schedules 1 Maintenance intervals Air filter every 1500th engine hour Figure Main element Table Main element Check point Control object Action A Safety cartridge Replace the safety cartridge onc...

Page 44: ...enance intervals Every 1500th engine hour Traction gear Every 1500th engine hour Figure Traction gear Note Oil change every 1500th hour or every year Table Traction gear Check point Control object Act...

Page 45: ...heck point Control object Action A Winch Check the fixing see Table Locking Torques in the maintenance instruction manual B Winch Mounting disengagement see Table Locking Torques in the maintenance in...

Page 46: ...46 Maintenance schedules 1 Maintenance intervals...

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