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3. Safety

The ProGap 2.0 measuring system has a state of the art, reliable design. It was tested and found to be in a perfectly 
safe condition when leaving the factory. Nevertheless, the system components may present dangers to personnel 
and items if they are not operated correctly.

Therefore, the operating manual must be read in full and the safety instructions followed to the letter. If the device 
is not used correctly for its intended purpose the manufacturer‘s liability and warranty will be void. 

3.1  Normal use

 

The measuring system may only be used for level detection. It is not suitable for any other use or 
measuring system modifications.

 

Only genuine spare parts and accessories from ENVEA Process may be used. 
 

3.2  Identification of hazards

 

Possible dangers when using the measuring system are highlighted in the operating instructions with 
the following symbols:

 Warning!

 

This symbol is used in the operating manual to denote actions which, if not performed correctly may 
result in death or injury.  
 

Attention!

 

This symbol is used in the operating manual to denote actions which may result in danger to property.

3.3  Operational safety

 

The measuring system may only be installed by trained, authorised personnel.

 

During all maintenance, cleaning and inspection work on the pipelines or ProGap 2.0 components, make 
sure that the system is in an unpressurised state.

 

Switch off the power supply before performing any maintenance work, cleaning work or inspections on 
the pipelines or the ProGap 2.0 components. See the instructions in the section entitled Maintenance 
and care.

 

The sensor must be taken out of the pipeline before any welding work is performed.

 

The components and electrical connections must be inspected for damage at regular intervals. If any 
signs of damage are found, they must be rectified before the devices are used again.

 

3.4   Technical statement

 

The manufacturer reserves the right to adjust technical data concerning technical developments 
without notice. ENVEA Process will be delighted to provide information about the current version of the 
operating manual, and any amendments made.

Summary of Contents for ProGap 2.0

Page 1: ...OPERATING INSTRUCTIONS ProGap 2 0 LEVEL DETECTION ENVEA Process GmbH Gutedelstraße 31 79418 Schliengen GERMANY Tel 49 0 7635 827248 0 info process envea global www envea global ...

Page 2: ...Technical statement 4 4 Mounting and installation 5 4 1 A measuring point consists of the following components 5 4 2 Required equipment 5 4 3 Sensor installation 5 5 Electrical connection 6 5 1 Electrical connection receiver 6 5 2 Electrical connection transmitter 6 6 Start up procedure 7 7 Fault clearance 8 8 Notice 8 9 Technical data 9 ...

Page 3: ...ave measure through non conductive materials such as plastics glass etc This makes it possible to detect with the sensor from the outside or through a window In this way the measurement can be completely decoupled from the process For example to measure aggressive abrasive or lumpy materials Various process adapters can be used to solve applications with temperatures up to 1000 C pressure up to 20...

Page 4: ... not performed correctly may result in death or injury Attention This symbol is used in the operating manual to denote actions which may result in danger to property 3 3 Operational safety The measuring system may only be installed by trained authorised personnel During all maintenance cleaning and inspection work on the pipelines or ProGap 2 0 components make sure that the system is in an unpress...

Page 5: ...same level It is imperative that the sensor socket is free of dirt and deposits If the measuring point is not directly installed the sensor sockets can be closed with a cap with G 1 thread It is important to ensure that the transmitter and receiver are given the same orientation and are aligned precisely to each other Polarization sticker After successful alignment transmitter and receiver unit mu...

Page 6: ...ly be placed on the connector in the transmitter unit is additionally fastened with the existing screws This will ensure that the contacts will not disconnect even on vibrated places The electrical connection of the transmitter receiver system is as shown in Figures 3 and 4 L H 0 25s 5s P1 P2 LED1 LED2 S1 S2 5 4 3 2 1 Fig 4 Electrical connection transmitter 2 1 Fig 3 Electrical connection receiver...

Page 7: ...ement of smaller distances and low density materials could be possible Potentiometer P1 Adjustment of the threshold based on the sensitivity Left stop lowest sensitive Right stop highest sensitivity P2 Setting for time delay on the relay contact Left stop 0 25 s Right stop 5 s Adjustment of the signal threshold with potentiometer P1 With the potentiometer P1 the signal threshold can be adjusted so...

Page 8: ...pending on angle of dip emergent angle a slightly angled positioning is required depending on the distance of the reflector wall The distance travelled by the microwave is approximately twice as long with this arrangement compare to an normal installation This mounting option can also be use in case of less space on one side of the container The settings of the measuring point are then made as des...

Page 9: ...tion approx 20 VA Current consumption approx 850 mA Relay contact Max switching capacity 250 V AC Max start up current 6 A Max breaking capacity 230 V AC 250 VA Max switching current DC1 3 110 220 V 3 0 35 0 2 A Min breaking capacity 500 mW 10 V 5 mA Response time 0 25 s 5 s continuously adjustable Measuring frequency K Band 24 125 GHz 100 MHz Transmitting power max 5 mW Weight Transmitter 1 1 kg ...

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