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Solution 2.5-ZC Fireplace Installation and Operation Manual

Appendix 6: Installation of Secondary Air Tubes and Baffle

REMOVABLE PARTS

Cotter pins

(x4)

Air tubes

(x4)

C-cast baffle

(x1)

Baffle insulation

(x1)

Baffle insulation

weight

(x1)

1. Starting with the rear tube,

lean and insert the right
end of the secondary air
tube into the rear right
channel hole. Then, lift
and push the tube towards
the right inside the hole in
the right channel.

Summary of Contents for Solution 2.5-ZC

Page 1: ...ue de Copenhague St Augustin de Desmaures Quebec Canada G3A 2H3 Tel 418 878 3040 Fax 418 878 3001 READ AND KEEP THIS MANUAL FOR REFERENCE This manual is available for free download on the manufacturer s web site It is a copyrighted document Re sale is strictly prohibited The manufacturer may update this manual from time to time and cannot be responsible for problems injuries or damages arising out...

Page 2: ...ible materials near it may overheat To reduce the risk of fire follow the installation instructions in this manual exactly Contact local building or fire officials about restrictions and installation inspection requirements in your area Please read this entire manual before you install and use your new fireplace You may need to get a building permit for the installation of this fireplace and the c...

Page 3: ...ld Not be Burned 14 3 2 How to Prepare or Buy Good Firewood 14 3 2 1 What is Good Firewood 14 3 2 2 Tree Species 14 3 2 3 Log Length 15 3 2 4 Piece Size 15 3 2 5 How to Dry Firewood 16 3 2 6 Judging Firewood Moisture Content 17 3 3 Manufactured Logs 17 4 Operating Your Fireplace 18 4 1 The use of a fire screen 18 4 2 Your First Fires 18 4 3 Lighting Fires 18 4 3 1 Conventional Fire Starting 19 4 3...

Page 4: ...ire 34 PART B INSTALLATION 35 6 Safety Information 35 6 1 Summary of Installation Cautions and Warnings 35 6 2 Regulations Covering Fireplace Installation 36 6 3 Fireplace Installation 37 6 3 1 Locating the SOLUTION 2 5 ZC 37 6 3 2 Minimum Heart Extension Requirements 43 6 3 3 Framing Facing Mantel and Combustible Shelf 45 7 Clearances to Combustible Material 52 7 1 Locating the Certification Labe...

Page 5: ...x 3 Installing the Door Overlay 78 Appendix 5 Installing the Fire Screen AC01308 83 Appendix 6 Installation of Secondary Air Tubes and Baffle 84 Appendix 7 Exploded Diagram and Parts List 87 ENERZONE LIMITED LIFETIME WARRANTY 92 REGISTER YOUR WARRANTY ONLINE To receive full warranty coverage you will need to show evidence of the date you purchased your stove Keep your sales invoice We also recomme...

Page 6: ...FROM BOTH FIRE AND SMOKE OPEN THE AIR CONTROL FULLY BEFORE OPENING THE LOADING DOOR THIS FIREPLACE HAS BEEN TESTED FOR USE WITH AN OPEN DOOR IN CONJUNCTION WITH A FIRE SCREEN AC01308 SOLD SEPARATELY THE DOOR MAY BE OPEN OR FIRE SCREEN REMOVED ONLY DURING LIGHTING PROCEDURES OR RELOADING ALWAYS CLOSE THE DOOR OR PUT BACK THE FIRE SCREEN AFTER IGNITION DO NOT LEAVE THE FIREPLACE UNATTENDED WHEN THE ...

Page 7: ...E IN CANADA AN OUTDOOR AIR SUPPLY IS NOT REQUIRED IF A CARBON MONOXIDE CO DETECTOR ALARM IS LOCATED IN THE ROOM IN WHICH THE FIREPLACE IS INSTALLED THE CO DETECTOR WILL PROVIDE WARNING IF FOR ANY REASON THE WOOD FIREPLACE FAILS TO FUNCTION CORRECTLY IF YOU ARE REQUIRED TO INSTALL AN OUTDOOR AIR SUPPLY WE RECOMMEND THAT YOU ALSO INSTALL A CO DETECTOR ALARM TO PROVIDE WARNING IF SMOKE SPILLAGE FROM ...

Page 8: ...REPLACE CAUTION DO NOT INSTALL IN A MOBILE HOME CANADA OR MANUFACTURED HOME USA The US department of Housing and Urban Development describes manufactured homes better known as mobile home as followed Buildings built on fixed wheels and those transported on temporary wheels axles and set on a permanent foundation PLEASE NOTE THAT THE PICTURES SHOWN IN THIS MANUAL ARE GENERIC AND MAY NOT MATCH EXACT...

Page 9: ...hipping Weight 456 lb 207 kg Firebox Volume 2 5 cu ft 0 071 m3 Maximum Log Length 21 east west Flue Outlet Diameter 6 150 mm diameter vertical Baffle Material C Cast Mobile home approved No Burn time and heating capacity may vary subject to location in home chimney draft chimney diameter locality heat loss factors climate fuels and other variables The EPA test fuel is dimensional Douglas fir piece...

Page 10: ...10 Solution 2 5 ZC Fireplace Installation and Operation Manual ...

Page 11: ...Solution 2 5 ZC Fireplace Installation and Operation Manual 11 ...

Page 12: ...living areas of your house to an adequate temperature we strongly recommend that you also have a conventional oil gas or electric heating system to provide backup heating Your success with zone heating will depend on several factors including the correct sizing and location of the fireplace the size layout and age of your home and your climate zone Three season vacation homes can usually be heated...

Page 13: ... to form a rigid board C Cast can withstand temperatures above 2 000 F It is not considered hazardous waste Disposal at a landfill is recommended Firebrick is mainly composed of silicon dioxide also known as silica a product processed from a mined mineral It is most commonly found in nature in the form of sand and clay Disposal at a landfill is recommended Moulded refractory bricks are mainly comp...

Page 14: ...until its moisture content is reduced to 15 to 20 per cent 3 2 2 Tree Species The tree species the firewood is produced from is less important than its moisture content The main difference in firewood from various tree species is the density of the wood Hardwoods are denser than softwoods People who live in the coldest regions of North America usually have only spruce birch and poplar other low de...

Page 15: ...species and give the forest a break at the same time 3 2 3 Log Length Logs should be cut at least 1 25 mm shorter than the firebox so they fit in easily Pieces that are even slightly too long make loading the fireplace very difficult The most common standard length of firewood is 16 400 mm The pieces should be a consistent length with a maximum of 1 25 mm variation from piece to piece 3 2 4 Piece ...

Page 16: ...firewood takes a long time to dry firewood bought from a dealer is rarely dry enough to burn so it is advisable to buy the wood in spring and dry it yourself drying happens faster in dry weather than in damp maritime climates drying happens faster in warm summer weather than in winter weather small pieces dry more quickly than large pieces split pieces dry more quickly than unsplit rounds softwood...

Page 17: ... weight than wet wood split a piece and if the fresh face feels warm and dry it is dry enough to burn if it feels damp it is too wet burn a piece wet wood hisses and sizzles in the fire and dry wood does not You could buy a wood moisture meter to test your firewood 3 3 Manufactured Logs Do not burn manufactured logs made of wax impregnated sawdust or logs with any chemical additives Manufactured l...

Page 18: ...irst few fires the paint cures and the internal components of the fireplace are conditioned As the paint cures some of the chemicals vaporize The vapors are not poisonous but they do smell bad Fresh paint fumes can also cause false alarms in smoke detectors So when you first light your fireplace be prepared by opening doors and or windows to ventilate the house As you burn hotter and hotter fires ...

Page 19: ...ave a fire of the right size for the conditions CAUTION PLACE THE WOOD LOGS FAR ENOUGH FROM THE GLASS TO ALLOW PROPER PRIMARY AIR FLOW 4 3 2 The Top Down Fire The top down fire starting method solves two problems with the conventional method first it does not collapse and smother itself as it burns and second it is not necessary to build up the fire gradually because the firebox is loaded before t...

Page 20: ... experienced wood burners these are advantages of zone heating with wood Do not expect steady heat output from your fireplace It is normal for its surface temperature to rise after a new load of wood is ignited and for its temperature to gradually decline as the fire progresses This rising and falling of temperature can be matched to your household routines For example the area temperature can be ...

Page 21: ...isposal Ashes normally contain some live charcoal that can stay hot for several days If the ashes are disposed of by burial in soil or otherwise locally dispersed they should be retained in the closed container until all cinders have thoroughly cooled Other waste should not be placed in this container NEVER STORE ASHES INDOORS OR IN A NON METALIC CONTAINER OR ON A WOODEN DECK 4 4 3 Raking Charcoal...

Page 22: ...m the fireplace This heat surge is welcome when the room temperature is a little lower than desirable but not welcome if the space is already warm Therefore allow each load of wood to burn down so that the space begins to cool off a little before loading Letting the space cool before loading is one of the secrets to clean burning and effective zone heating 4 4 5 Turning Down the Air Supply Once th...

Page 23: ...d and load them crisscross in the firebox The pieces should be only 3 to 4 in diameter After raking the coals you can lay two pieces parallel to each other corner to corner in the firebox and lay two more across them in the other direction Open the air control fully and only reduce the air after the wood is fully flaming This kind of fire is good for mild weather when you are around to tend the fi...

Page 24: ... the fire lasts for roughly the first half of the burn cycle and the second half is the coal bed phase during which there is little or no flame The length of burn you can expect from your fireplace including both the flaming and coal bed phases will be affected by a number of things such as firebox size the amount of wood loaded the species of wood you burn the wood moisture content the size of th...

Page 25: ...ould always be placed behind the andirons East west loads that are built compactly break down slowly when heated but the amount of wood you can load is limited because if you put in too many pieces one may fall against the glass East west loads are excellent for long low output fires for relatively mild weather North south loads break down more quickly but much more wood can be loaded at a time Th...

Page 26: ...nside of the glass after a week or so of use This is normal and can be easily removed when the fireplace is cool by wiping with a damp cloth or paper towel and then drying Never try to clean the glass when the fireplace is hot In spring and fall when the fireplace is run at lower temperatures you may see some light brown stains forming especially at the lower corners of the glass This indicates th...

Page 27: ...ust provide a perfect seal with the firebox Therefore the gasket should be inspected periodically to check for a good seal The gasket seal may be improved with a simple latch mechanism adjustment To adjust 1 Remove the split pin by pulling and turning it using pliers 2 Turn the handle counter clock wise one turn to increase pressure To reduce the pressure when installing a new gasket for example t...

Page 28: ...Installation and Operation Manual 5 1 4 Door Alignment To align open the fireplace s doors and loosen the pressures screws located on the lower and upper hinges of each door using a 3 32 Allen key to free the adjustable hinge rods ...

Page 29: ...eplace Installation and Operation Manual 29 Using a flat screwdriver turn the adjustable hinge rods in the direction shown to adjust the doors Tighten all door hinge pressure screws when they are at the desired positions ...

Page 30: ...ewdriver to scrape the old gasket adhesive from the door Now run a 1 4 6 mm bead of high temperature silicone in the door gasket groove Starting from the middle of the hinge side press the gasket into the groove Do not stretch the gasket as you place it Leave the gasket about 1 2 long when you cut it and press the end into the groove Tuck any loose fibres under the gasket and into the silicone Clo...

Page 31: ... Around each glass 51 131 cm U shaped Do not abuse the glass door by striking or slamming shut Do not use the fireplace if the glass is broken To change the glass perform the same operation described above Both glasses used in the SOLUTION 2 5 ZC are 5 mm thick of dimension 12 x 13 625 and tested to reach temperatures up to 1400º F If the glass breaks it must be replaced with one having the same s...

Page 32: ...no smoke resulting in less creosote in the chimney 5 2 2 How Often Should You Clean the Chimney It is not possible to predict how much or how quickly creosote will form in your chimney It is important therefore to check the build up in your chimney monthly when getting used to the new fireplace until you determine the rate of creosote formation Even if creosote forms slowly in your system the chim...

Page 33: ...orced up and down inside the chimney flue to scrub off the creosote The chimney should be checked regularly for creosote build up Inspection and cleaning of the chimney can be facilitated by removing the baffle Do not expect chemical cleaners to keep your chimney clean The rain cap can be removed for inspection and or cleaning of the chimney The chimney should be swept following these steps 1 Remo...

Page 34: ... Installation of Secondary Air Tubes and Baffle for details 5 2 5 Chimney Fire Regular chimney maintenance and inspection can prevent chimney fires If you have a chimney fire follow these steps 1 Close the fireplace door and the air intake controls 2 Alert your family of the possible danger 3 If you require assistance alert your fire department 4 If possible use a dry chemical fire extinguisher ba...

Page 35: ...mmary of Installation Cautions and Warnings THE INFORMATION GIVEN ON THE CERTIFICATION LABEL AFFIXED TO THE APPLIANCE ALWAYS OVERRIDES THE INFORMATION PUBLISHED IN ANY OTHER MEDIA OWNER S MANUAL CATALOGUES FLYERS MAGAZINES AND OR WEB SITES MIXING OF APPLIANCE COMPONENTS FROM DIFFERENT SOURCES OR MODIFYING COMPONENTS MAY RESULT IN HAZARDOUS CONDTIONS WHERE ANY SUCH CHANGES ARE PLANNED STOVE BUILDER...

Page 36: ... Covering Fireplace Installation When installed and operated as described in these instructions the Solution 2 5 ZC wood fireplace is suitable for use in residential installations The Solution 2 5 ZC wood fireplace is not intended for installation in a bedroom of a mobile home In Canada the CSA B365 Installation Code for Solid Fuel Burning Appliances and Equipment and the CSA C22 1 Canadian Nation...

Page 37: ...ght of the fireplace system Weight is given in Section 2 1 Solution 2 5 ZC Specifications Next measure the area occupied by the fireplace note the floor construction and consult your local building code to determine if additional support is needed 6 3 1 1 Raised base installation of more than 4 R value for the hearth extension not required The SOLUTION 2 5 ZC may be installed directly on the floor...

Page 38: ...38 Solution 2 5 ZC Fireplace Installation and Operation Manual CLEARANCES MINIMUM MEASUREMENTS A 80 2032 mm E 2 51 mm B 4 102 mm minimum ...

Page 39: ...Solution 2 5 ZC Fireplace Installation and Operation Manual 39 ...

Page 40: ...40 Solution 2 5 ZC Fireplace Installation and Operation Manual In the case where F would be equal to 4 it is suggested that the sheet metal between the base of the fireplace and floor be in one piece ...

Page 41: ...installed directly on the floor or on a raised base of less than 4 an R value for the hearth extension is required In these case also the joint between the hearth extension and the fireplace E must be protected by a non combustible material For example a sheet metal not included Note that the floor under of the fireplace should match or exceed the height of the floor protection MINIMUM MEASUREMENT...

Page 42: ...the R values of the proposed materials or if some K and thickness values are given by converting them to R values To calculate the R factor for a composite floor protection made of a combination of alternative materials simply add the R values of those materials If the result is equal to or larger than the required R value the combination is acceptable For R values of some selected materials see A...

Page 43: ...nsulation 0 320 3 120 Limestone 6 5 0 153 Ceramic board Fibremax 0 450 2 2 Horizontal still air 1 8 0 135 0 920 Information as reported by manufacturers and other resources For a 1 8 thickness You cannot stack horizontal still air to accumulate R values you must separate each layer of horizontal still air with another non combustible material 6 3 2 Minimum Heart Extension Requirements The hearth e...

Page 44: ...44 Solution 2 5 ZC Fireplace Installation and Operation Manual CLEARANCES A 16 406 mm B 41 5 1054 mm C 8 203 mm ...

Page 45: ...LIANCE B Frame the fireplace with vertical studs at the sides of the fireplace running from floor to ceiling Position the studs back from the front edge of the fireplace a space the thickness of the facing material so that the facing can be installed flush with the fireplace facing Frame headers between the vertical studs only as follows Place the front facing headers in 2 3 or of a depth no more ...

Page 46: ... finish adjacent to the fireplace s faceplate installation CLEARANCES A 5 5 16 135 mm B 8 7 16 215 mm C 5 127 mm D 80 2032 mm MEASUREMENTS E 35 7 8 911 mm F 24 1 2 622 mm G 7 8 22 mm MAX When drywall panels or any other finishing material inside the chase around the fireplace is to be used add its thickness to the measurement ...

Page 47: ...tallation MINIMUM MEASUREMENTS FOR FRESH AIR INTAKE MINIMUM MEASUREMENTS FOR FORCED AIR KIT J 12 305 mm 18 457 mm H 12 305 mm 18 457 mm When drywall panels or any other finishing material inside the chase around the fireplace is to be used add its thickness to the measurement The fresh air intake kit and the forced air kit may be installed either on the sides or on the back ...

Page 48: ... 8 1311 mm N 73 1854 mm When drywall panels or any other finishing material inside the chase around the fireplace is to be used add its thickness to the measurement Values M and N are minimum measurements They may need to be increased to alloy installation of a Fresh air intake kit or forced air kit or depending on the finish material used ...

Page 49: ...Solution 2 5 ZC Fireplace Installation and Operation Manual 49 CLEARANCES A 3 76 mm maximum B 5 5 8 143 mm minimum C 17 432 mm minimum ...

Page 50: ...f an existing mantel shelf or to install a combustible mantel shelf refer to table and figure below For example a mantel shelf with a 6 depth 152 mm C value must be installed at least 50 1270 mm B value above the bottom of the fireplace see figure below Different mantel shelf dimensions are listed in the following table However no combustible mantel shelf can be installed at less than 50 1270 mm a...

Page 51: ...Solution 2 5 ZC Fireplace Installation and Operation Manual 51 CLEARANCES A 80 2032 mm SHELF POSITIONING B C 50 1270 mm 6 152 mm 52 1321 mm 8 203 mm 54 1372 mm 10 254 mm 56 1422 mm 12 305 mm ...

Page 52: ... mantle 3 minimum Wall in front of fireplace 48 Ceiling 80 in 2 03 m measured from the base of the fireplace Fireplace enclosure Back wall 0 Sides 0 Floor under the fireplace 0 Chimney 2 50 mm Combustible shelf 50 127 cm measured from the base of the fireplace for a shelf with a depth of 6 15 cm or less 56 142 cm measured from the base of the fireplace for a shelf with a depth of more than 12 30 c...

Page 53: ...xtend at least 1 m 3 ft above the highest point of contact with the roof and at least 60 cm 2 ft higher than any roof line or obstacle within a horizontal distance of 3 m 10 ft 8 4 The Relationship Between the Chimney and the House Because the venting system is the engine that drives the wood heating system it must have the right characteristics The signs of bad system design are cold backdrafting...

Page 54: ...nation with outside chimney are especially prone to flow reversal 2 The SOLUTION 2 5 ZC is listed only with chimney systems described in TABLE 2 LISTED CHIMNEYS FOR YOUR SOLUTION 2 5 ZC 3 A chimney venting a fireplace shall not vent any other appliance 4 The minimum chimney system height for a straight installation is 15 ft 4 6 m 5 All chimney installations must include at least one support Reduci...

Page 55: ...stall a rain cap may cause corrosion problems 10 Cut and frame square holes in all floors ceilings and roof that the chimney will go through to provide a 2 50 mm minimum clearance between the chimney and any combustible materials Do not fill this 2 space with insulation or any other combustible material 11 Portions of the chimney which may extend through accessible spaces must be enclosed to avoid...

Page 56: ...e chimney is located in the same non chase or within the same area we suggest that their terminations be separated by at least 16 410 mm horizontally and 18 460 mm vertically This separation is to prevent smoke migrating from one chimney to another 18 457 21mm 18 457 2mm 16 406 4mm 16 406 4mm 18 457 2mm ...

Page 57: ...safe installation Some non illustrated parts may be required 8 6 1 Examples of Typical Chimney Installation A To insure a good draft it is recommended to have a length of 18 inches from the top of the unit to the first offset However starting using a 30 or 45 elbow is also approved B Mandatory measure of 15 ft from the bottom of the fireplace to the top of the outside chimney ...

Page 58: ...58 Solution 2 5 ZC Fireplace Installation and Operation Manual Direct installation Exterior offset installation ...

Page 59: ... bob to line up the center of the holes Make sure that the size of the floor and ceiling holes are in accordance with the chimney manufacturer s instructions 2 From below install a firestop B supplied by the chimney manufacturer in each ceiling floor separation through which the chimney will pass At the attic level install a radiation shield from above D You must build framing to support the radia...

Page 60: ...e desired height install the roof support not illustrated Refer to instructions included with the support 5 Then put the roof flashing E in place and seal the joint between the roof and the flashing with roofing pitch For sloping roofs place the flashing under the upper shingles and on top of the lower shingles Nail the flashing to the roof using roofing nails 6 Place the storm collar F over the f...

Page 61: ... ZC Fireplace Installation and Operation Manual 61 THE STRUCTURAL INTEGRITY OF THE FLOOR WALL AND CEILING ROOF MUST BE MAINTAINED NOTE THE FLOOR AND WALLS BELOW THE ATTIC MUST BE INSULATED USING THE SAME INSULATION ...

Page 62: ... to achieve the required offset Lock the chimney lengths together according to the chimney manufacturer s instructions In many cases it is recommended to use three 3 12 mm screws If the offset length is made of two 2 chimney lengths or more many chimney manufacturers may require that you use an offset or roof support halfway up the offset If penetrating a wall install a wall radiation shield suppl...

Page 63: ... 15 cm Selkirk Sure Temp ST 1 Solid Pack 6 15 cm Selkirk CF Sentinel CF 2 Solid Pack 6 15 cm Selkirk Super Pro 2100 ALT 2 Solid Pack 6 15 cm Selkirk Super Vent 2100 JM 2 Solid Pack 6 15 cm Selkirk UltimateOne 1 Solid Pack 6 15 cm Security Chimney ASHT 1 Solid Pack 6 or 7 15 or 18 cm Security Chimney S 2100 2 Solid Pack 6 or 7 15 or 18 cm Simpson Dura Vent Dura Tech 1 Solid Pack 6 15 cm Simpson Dur...

Page 64: ...ference in figure bellow Parts required The numbers in brackets are the parts numbers used by Security Chimneys Inner diameter 6 Inner diameter 7 1 insulation ASHT 2 insulation S2100 1 insulation ASHT 2 insulation S2100 A Anchor Plate 6SP R NR R R A Anchor Plate 6XSP NR R NR NR B Screws R R R R C 6 à 7 Chimney adaptor 6AW7 NR NR R R D 7 Chimney adaptor 1 insulation to 2 insulation 7UCA NR NR NR R ...

Page 65: ...nclosed at the attic level Requires the use of a 6AW7 Solid pack 1 adapter for a ASHT of 7 Requires the use of a 6AW7 and a 7UCA adapter for the S 2100 of 7 1 Solid Pack ASHT 2 Solid Pack S 2100 Simpson Dura Vent Ventilated roof flashing Rafter protector at the roof level is chimney is enclosed at the attic level 1 Solid Pack Dura Tech ICC Ventilated roof flashing Rafter protector at the roof leve...

Page 66: ...facturer s installation instructions In cold climate locations it is recommended that you use the insulated wall radiation shield since it will maintain the home s thermal barrier A INSULATED WALL RADIATION SHIELD B GYPROK C INSULATED WALL 8 8 Chimney Support Installation 8 8 1 Universal Roof Support This support has three possible uses 1 It must be used on a roof to support the chimney 2 It may b...

Page 67: ...rs 8 9 Installation Instructions for Masonry Application WARNING BEFORE STARTING THE INSTALLATION THE MASONRY CHIMNEY MUST BE INSPECTED BY A QUALIFIED SWEEP The following requirements must be respected 1 The chimney must be absolutely clear of any soot residue or creosote Check for cracks loose or missing bricks that could inhibit correct installation of the liner 2 The clearance to combustible mu...

Page 68: ...o the liner 6 Seal the opening around the liner with high temperature refractory cement 7 Then follow the chimney manufacturer s instructions to connect the extended liner section to the special chimney connector Note Make sure the liner exceeds at least 12 30 cm the top of masonry chimney 8 10Supply of Combustion Air In Canada wood fireplaces are not required to have a supply of combustion air fr...

Page 69: ...o combustion air is if the operation of a powerful exhaust device such as a kitchen range exhaust causes the pressure in the house to become negative relative to outdoors If you do install an air supply through the wall of the house be aware that its pressure can be affected during windy weather If you notice changes in wood fireplace performance in windy weather and in particular if smoke puffs f...

Page 70: ...ackets 1 block off plate The gravity kit allows you to block the upper fireplace louver To do so follow the steps below a Remove the upper louver from the fireplace b Install the deflector as shown on figure on the left c Put the upper louver back into place The safety rules for hot air ducting gravity kit installations are the following Minimum height 68 1 7 m Maximum length 10 3m see figure 22 T...

Page 71: ...anual 71 The hot air grilles can be installed in the same room as the fireplace or one or both of the grilles can be installed in adjacent or upper rooms Installing the ducts at different elevations will tend to exhaust more heat out of the higher grilles ...

Page 72: ...ombustible ceiling side wall or mantel 5 When passing through a combustible wall or floor a firestop must be installed at the wall or floor penetration The hole size must be in accordance with the duct manufacturer s instructions 6 Do not connect the hot air ducts to a central heating system Malfunction of the heating system s fan will cause the fireplace to overheat 7 Do not use insulated flexibl...

Page 73: ...low the connection of insulated flexible pipe which enables you to heat adjacent rooms up to 50 feet from the fireplace This HVAC type pipe must comply with ULC S110 and or UL 181 Class 0 or Class 1 Standards and must withstand temperatures up to 250 F For the complete installation procedure see the installation manual provided with the kit You can also download this manual at www enerzone intl co...

Page 74: ... ZC Fireplace Installation and Operation Manual Appendix 2 Blower Maintenance or Replacement 1 Remove the bottom louver A 2 With a short square head screwdriver remove the 4 screws C holding in place the heat shield B ...

Page 75: ...Solution 2 5 ZC Fireplace Installation and Operation Manual 75 3 Remove and keep the heat shield B and the 4 screws C 4 Cut the Tie wrap D ...

Page 76: ...place Installation and Operation Manual 5 Unplug the blower s electric wires F and G 6 Lift the blower E located under the firebox towards the back 7 Turn 90 to pull out Repeat the steps in reverse order to reinstall the fan ...

Page 77: ...ed by a qualified electrician Connect the wires from the power outlet to the terminal block making sure that the white wire matches the white wire on the terminal Connect the black wire with the black wire of the terminal block The ground green or skinned wire must be attached to the fireplace metal frame ...

Page 78: ...need to install the door overlay See figure below for installation instructions Position the overlays A and B on the door frames and secure them from the inside of the doors using the 8 included screws B To facilitate the installation do not tighten the screws until they are all installed Note It is not necessary to remove the glass or any other component to install the overlay ...

Page 79: ...se of a 3 to 4 inch adaptor again increasing substantially the quantity of incoming fresh air THE INSULATED FLEXIBLE PIPE LENGTH SHOULD BE SUFFICIENT AND HAVE A CONFIGURATION TO AVOID CONDENSATION THE OUTSIDE WALL TERMINATION MUST NOT BE INSTALLED AT MORE THAN 50 OF THE TOTAL HIGHT OF THE CHIMNEY AND AT THE MOST 10 FT 3 M ABOVE THE BASE OF THE FIREPLACE THE FRESH AIR MUST COME FROM OUTSIDE THE HOU...

Page 80: ...stalled on three different places on the fireplace 1 On the right side of the appliance most common 2 On the right side at the back of the appliance 3 On the right side under the appliance 1 Using a Philips screwdriver remove the four screws holding the rectangular plate A on the right of the fireplace jacket If the location 2 or 3 has been chosen use pliers to remove the knock out 2 Secure the fr...

Page 81: ... using one of the adjustable pipe clamps C Secure the other end of the pipe to the outside wall termination E using the second adjustable pipe clamp C The outside wall termination E must be installed outside of the building Use the length required for your installation while respecting the maximum length of 30 ft 9 m To avoid condensation it is recommended to use an insulated pipe long enough and ...

Page 82: ...register to the wall with screws as shown bellow Place the insulated pipe over the register tube and over the fireplace outside air connector At each end carefully pull back the insulation and plastic cover exposing the flexible pipe Attach the flexible pipe using pipe clamps For a better seal you may also use aluminum tape Wrap the tape around the joint between the flexible pipe and the air inlet...

Page 83: ... door opening Lean the upper part of the fire screen against the top door opening making sure to insert the top fire screen bracket behind the primary air deflector as in DETAIL A Lift the fire screen upwards and push the bottom part towards the stove then let the fire screen rest on the bottom of the door opening Warning Never leave the stove unattended while in use with the fire screen ...

Page 84: ... REMOVABLE PARTS A Cotter pins x4 B Air tubes x4 C C cast baffle x1 D Baffle insulation x1 E Baffle insulation weight x1 1 Starting with the rear tube lean and insert the right end of the secondary air tube into the rear right channel hole Then lift and push the tube towards the right inside the hole in the right channel ...

Page 85: ...t a cotter pin in the last hole on the right side of the tube Then bend the tabs on the pin to keep in place 4 Repeat steps 1 2 and 3 for the two tubes in the back then install the baffle Then install the two front tubes 5 To remove the tubes use the above steps in reverse order Note that secondary air tubes can be replaced without removing the baffle board ...

Page 86: ...and Operation Manual Important Notes The air tubes are identified for placement as follows Model Type of tube SOLUTION 2 5 ZC fireplace Front 95 holes of 0 141 Middle front 67 holes of 0 125 Middle rear 67 holes of 0 109 Rear 67 holes of 0 101 ...

Page 87: ...Solution 2 5 ZC Fireplace Installation and Operation Manual 87 Appendix 7 Exploded Diagram and Parts List ...

Page 88: ...RIGHT DOOR 2 5 Z C ENERZONE 1 9 30101 SPRING TENSION PIN 5 32 DIA X 1 1 2 LONG 1 10 AC09162 RIGHT HAND SIDE REPLACEMENT HANDLE AND LATCH KIT 1 11 30569 ROUND WOODEN HANDLE BLACK 2 12 AC09163 RIGHT HAND SIDE REPLACEMENT LATCH KIT 1 13 SE53076 REMPLACEMENT GLASS WITH GASKET 12 X 12 7 8 X 13 5 8 2 14 AC06400 BLACK SELF ADHESIVE GLASS GASKET KIT 6 1 15 PL53088 GLASS RETAINER FRAME 2 16 PL53089 GLASS R...

Page 89: ...FORCED AIR KIT 1 48 44125 FORCED AIR KIT PC CARD 1 49 44142 BLOWER 6 300 CFM 1 50 PL53066 SIDE SPACER 2 51 PL53065 REAR SPACER 2 52 29020 4 1 2 X 9 X 1 1 4 REFRACTORY BRICK HD 12 53 21147 FRONT FLOOR REFRACTORY 5 1 2 X 1 1 4 X 1 1 4 1 54 22122 LEFT FLOOR REFRACTORY SLAB 1 55 22123 RIGHT FLOOR REFRACTORY SLAB 1 56 PL53144 LOG HOLDER 1 57 30506 SCREW PAN TORX TYPE F 1 4 20 X 1 BLACK 2 58 PL53132 FRO...

Page 90: ...d by proper curing as described in First Fires They will not normally diminish the effectiveness of the refractory If large cracks develop then the refractory should be replaced To replace the refractory bricks follow these steps 1 Remove all bricks A surrounding the combustion chamber 2 Remove brick D and the andiron C held in place by the two torx screws B Use a ratchet with a T 30 torx socket ...

Page 91: ...Solution 2 5 ZC Fireplace Installation and Operation Manual 91 3 Remove the floor bricks E F To install the new bricks follow the above steps in reverse ...

Page 92: ...ule and must not exceed the wholesale price of the replacement part All parts and labour costs covered by this warranty are limited according to the table below The manufacturer at its discretion may decide to repair or replace any part or unit after inspection and investigation of the defect The manufacturer may at its discretion fully discharge all obligations with respect to this warranty by re...

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