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Part Replacement Instructions

900-0128-01-00 Rev C

7

 

Single Inverter 

If there is only one Radian inverter, then the replacement should contain the latest firmware available.  This 

may not match the existing revision that was in the replaced module but contains equivalent or improved 

functionality and features.  Make certain the latest revision is installed.  It can be found on the OutBack 

website, www.outbackpower.com 

or AOE website www.alpha-outback-energy.com

 

.  

 

1.

Apply power to the inverter by turning on the DC circuit breakers.  Keep the AC circuit breakers in the OFF position.

2.

Use the MATE3 to verify the firmware within the inverter.  Upgrade the firmware if necessary. Instructions for this 
are located in the 

Radian Series Inverter/Charger Operator’s Manual 

and the 

MATE3 System Display and Controller 

Owner’s Manual.

3.

Program the inverter by re-installing the configuration file, running the configuration wizard, or manually accessing 
the inverter’s settings and making the appropriate changes. 

NOTE

:  Radian models GS3548E and GS4048A must be re-programmed for their specific model.  Using the MATE3, 

press the “LOCK” button, press the “UP” button, and insert the “Installer” password.   The default password is 
[1][7][3][2] but may have been changed.  If necessary, contact the installer or 

AOE 

Technical Support. Press the 

center button, scroll down to “Model Select”, press the center button and then change the model to the correct 
version (labeled on the left side of the Radian chassis as well is within the chassis in the upper right-hand corner).  
The results of this model change will take effect within 1 minute of making this change.  Please allow this amount 
of time to pass without making any further changes to settings. 

4.

Turn on the AC input circuit breakers and an AC input source to verify that the correct voltage is present at the 

inverter.  Verification can be through a voltmeter or the MATE3. 

5.

If the system is in bypass mode, return it to normal mode, connecting the AC output of the inverter system to the 
loads.  Verify that the voltage is correct through a voltmeter or the MATE3. 

6.

Re-apply power to any other items that were powered down during the repair of the inverter.  This may include 

reactivating the automatic generator start feature, if present. 

Multiple Stacked Inverters 

All inverters in a system must have the same firmware revision number.  After replacing a PCBA module in a 

system with multiple Radian inverters, the replacement should contain the latest firmware available.  This 

revision may not match other inverters in the system but contains equivalent or improved functionality and 

features.  Make certain the latest revision is installed.  It can be found on the OutBack website, 

www.outbackpower.com or 

AOE

 website 

www.alpha-outback-energy.com.  All inverters should have the 

latest revision.  If the firmware revisions within a multiple stacked inverter system do not match, all 

inverters whose firmware does not match the Master inverter’s firmware will not operate.  The revision of 

each inverter can be viewed through the MATE3, however, and can be updated at any time. 

1.

Turn on all DC circuit breakers for inverters in the system.  Ensure the AC circuit breakers remain OFF. 

2.

Verify through the MATE3 that the firmware of all of inverters is the same.  If they 

are

 the same, skip the next step.

3.

If there is a conflict in the firmware then it must be upgraded to the latest firmware.  Access the latest revision and 

use the MATE3 to update the system to this firmware.  The process to perform this task can be found in the Radian 
and MATE3 manuals.

4.

If the configuration file was saved, re-install it in the system.  The process to perform this task can be found in the 

Radian and MATE3 manuals.  If the configuration file is not available, it is recommended to run the configuration 
wizard to set up the system again, 

especially if

 

the repaired inverter is the MASTER or is a SUB-PHASE 

MASTER in a 3-phase system

.  If the repaired inverter is not the MASTER or a SUB-PHASE MASTER and there is 

no configuration file , then access the programming of the repaired inverter (noting the port of the HUB on which 
it is installed), set the “Stack Mode” to the appropriate setting and reprogram the Auxiliary port to the desired 
functionality if necessary.

NOTE

:  Radian models GS3548E and GS4048A must be re-programmed for their specific model.  Using the MATE3, 

press the “LOCK” button, press the “UP” button, and insert the “Installer” password.   The default password is 
[1][7][3][2] but may have been changed.  If necessary, contact the installer or 

AOE

 Technical Support. Press the 

center button, scroll down to “Model Select”, press the center button and then change the model to the correct 
version (labeled on the left side of the Radian chassis as well is within the chassis in the upper right-hand 

Summary of Contents for OutBack Power ALPHA OUTBACK ENERGY Radian Series

Page 1: ...ng the PCBA Module performing these tasks will be helpful to return the inverter to its previous operational parameters See the MATE3 System Display and Controller Operator s Manual for details IMPORTANT MATE3 Upgrade When replacing the PCBA Module make certain to upgrade the MATE3 firmware to the latest revision If it is not upgraded the MATE3 may not recognize any new inverter functions This wil...

Page 2: ... OUT HOT L1 GRID IN HOT L2 AC OUT HOT L2 GEN IN HOT L1 GRID IN HOT L1 GEN IN HOT L2 Removal of Cover Tools Phillips screwdriver Procedure To remove the front cover 1 Use a Phillips screwdriver to remove the screws that attach the cover to the chassis 2 Pull cover directly out from the chassis 3 Set aside the cover and the cover screws Figure 2 Radian Inverter With Cover and Without Cover DC Termin...

Page 3: ...secure the transformer wires Note the locations of the wires for later reference If possible take a photograph of the wire placement prior to disconnection For some Radian models the type of terminal block shows markings on the terminal blocks L1 Black L2 Red N Neutral and below them on the circuit board RIGHT XFMR LEFT XFMR and NEUTRALS that identify the correct connections For other Radian model...

Page 4: ... and 8 to a torque value of 60 to 68 in lb Refer to Tabke 1 for model specific locations of transformer wires fan wires and ribbon cables 11 Proceed to the Replacement of the Front Cover section on page 6 Table 1 Radian Model Connection Locations Model Power Module Position Black Wire Terminal White Wire Terminal Red Wire Terminal Fan Cable Terminal Ribbon Cable GS8048 Left L1 LEFT XFMR N NEUTRALS...

Page 5: ...the wire Repeat for the remaining wire s connected to the module that is to be replaced Pull the wires free from the terminals See image A in Figure 3 If the terminal block does not have locking tabs insert the screwdriver horizontally into the terminal block slot for each wire Lever the screwdriver outward from the back of the housing to the front This releases the tension on the wire Repeat for ...

Page 6: ... and either two or three connections from the Power Module to the PCBA Module In this case it is necessary to use the Left connections 2 Use a Phillips screwdriver to insert the 22 screws that attach the cover to the chassis Tighten screws to finger tight as excessive torque may warp the cover Refer to Figure 2 Power Up After replacement of internal items it is necessary to power up the Radian inv...

Page 7: ... inverters in a system must have the same firmware revision number After replacing a PCBA module in a system with multiple Radian inverters the replacement should contain the latest firmware available This revision may not match other inverters in the system but contains equivalent or improved functionality and features Make certain the latest revision is installed It can be found on the OutBack w...

Page 8: ...FORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION b ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSS OR DAMAGE WHETHER DIRECT INDIRECT CONSEQUENTIAL OR INCIDENTAL WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER S RISK Notice of Copyright Radian Series Inverter Charger Service Instructions March 2014 by OutBack Power Technologi...

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