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Enerpro Document No: OP-0106, Rev. B 

Page 4 of 14

ECO #19-11089; Release Date: 08/02/2019 

 

The soft-stop and soft-start time constants are independently configurable via two timing resistors 
(R15 and R14 respectively) and a capacitor (C2). The soft-stop and soft-start times are as follows 
(where R is in kΩ, C is in uF, and t is in milliseconds): 

 

t

soft-stop

 = 1.84(R15)(C2) 

t

soft-start

 = 0.58(1.5 + R14)(C2)

 

 

9.0 

Power-On Reset

 

A power-on reset circuit inhibits SCR gating until the onboard regulator establishes the 12 Vdc rail 
voltage. This circuit has the added benefit of inhibiting SCR gating during severe line voltage 
transients or dropouts. 

 

10.0 

Low Signal Inhibit

 

A low-signal inhibit circuit instantly inhibits firing when the SIG HI voltage is less than 
approximately 0.48 Vdc. Operational amplifier U2D functions as a comparator whose output 
instantly inhibits the firing circuit through diode D6.  Omit D6 to remove the low signal inhibit 
function.

 

 

11.0 

Gate Pulse Profile 

The firing circuit uses a phase-locked loop (PLL) circuit locked to the single phase mains voltage. 
A series of counters divide the PLL’s oscillator output and a decoder section then generates two 
180°-wide delayed logic signals. These logic signals are modulated by the PLL’s voltage 
controlled oscillator (VCO) output signal which operates at 256 times the line frequency. 
 
The gate logic signals are amplified by a Darlington transistor array, which excites the primary 
windings of two isolated pulse transformers. The primary winding of each pulse transformer is 
also connected to a current-limiting resistor and a speed-up capacitor; this provides an initial 
hard-firing gate pulse followed by sustaining, lower amplitude picket fence pulses. Figures 2 and 
3 show a single gate pulse burst profile and the detail of the first hard-firing pulse. 
 
Each pulse module consists of a 2:1 ratio pulse transformer tested for 3500 V

RMS

 isolation, two 

secondary diodes, noise suppression resistors across both the primary and gate drive output, and 
a fusible link in series with the output. Each pulse module is potted in a silicone insulating 
material.  

 

The DDFO4100 (delay determinator fiber optic) is a version of the FCOG4100 with fiber optic 
outputs replacing the pulse transformers. Four FO1024 modules are installed which feature 
Avago HFBR-1412Z fiber optic transmitters in lieu of the EP1024 modules. The transmitters 
feature ST (bayonet) style connectors, operate at 820 nm and are directly compatible with the 
MVTB series of medium voltage trigger boards. Each module has an LED to indicate that the fiber 
optic transmitter is operational. Please specify this configuration on your ordering documents or 
contact Enerpro for additional information. 

 

Summary of Contents for FCRO4100

Page 1: ...ader J2 provides the connections for the X2 SCR load connected cathode at positions 1 and 2 and for the X2 SCR line connected cathode at positions 4 and 5 The board mounted 24 VA power supply transformer T1 is normally energized by connecting the mains voltage at J3 The gate firing signals are locked to the mains waveform through the power control transformer hence the board power must be in phase...

Page 2: ...fic application Note that the maximum effective full scale delay angle command range is limited to approximately 10 α 170 With the FCRO4100 board connected to the SCRs set the SIG HI command to its minimum value above 0 5 Vdc if the low signal inhibit circuit is connected via D6 Enable firing and observe that the inhibit LED PD1 extinguishes Adjust the BIAS potentiometer R6 to achieve the desired ...

Page 3: ...ional regulation circuit for ac current feedback as supplied by a current transformer Burden resistor R4 connected to the output of bridge rectifier BR1 is selected to provide 1 0 Vdc at the desired full load current or voltage The VRCL1P 1 regulator board sold separately extends the FCRO4100 s functionality by providing voltage regulation with an adjustable current limit from CT derived current f...

Page 4: ...trolled oscillator VCO output signal which operates at 256 times the line frequency The gate logic signals are amplified by a Darlington transistor array which excites the primary windings of two isolated pulse transformers The primary winding of each pulse transformer is also connected to a current limiting resistor and a speed up capacitor this provides an initial hard firing gate pulse followed...

Page 5: ...ippers 12 1 Ensure that the mains are not energized Wire plug P3 with the mains voltage connected to the appropriate pins With an EP1031 power control transformer installed connect between pins 5 and 3 for 120 V mains or pins 5 and 1 for 240 V mains With an EP1032 power control transformer connect between pins 5 and 3 for 240 V mains or pins 5 and 1 for 480 V mains Note that the control power sour...

Page 6: ...this document 12 8 Observe the voltage at TP7 to verify that the PLL is in lock The TP7 voltage should be 5V centered at 5 Vdc with a variable amount of ripple dependent on the SIG HI signal The TP7 ripple will be at its minimum value at the minimum and maximum SIG HI voltages as in Figures 4 and 5 respectively The TP7 ripple will be at its maximum value when the delay angle command is near α 90 a...

Page 7: ...Enerpro Document No OP 0106 Rev B Page 7 of 14 ECO 19 11089 Release Date 08 02 2019 Figure 6 VCO control voltage and phase detector waveform SIG HI 2 75 Vdc Channel 1 TP6 Channel 2 TP7 ...

Page 8: ...cy f 1 5 Hz For 50Hz operation compensate by removing R13 Jumper J8 for 50 60 selectable operation 7 Lock acquisition time Approximately 30ms Gating is inhibited for 20ms or longer at power on Inhibit period depends on Soft Start time constant 8 Soft Start Gating commences at max and exponentially decays to the commanded delay when NOT I2 is ungrounded J4 12 Soft Start time constant is set by C2 a...

Page 9: ...f the FCRO4100 firing board If additional information is required please contact the Enerpro applications department Figure 7 2 Thyristor In Line AC Controller FCRO4100 FIRING BOARD 1 2 J2 4 5 1 2 J1 5 6 1 3 J3 5 X1 X1 DELAY COMMAND SOFT INHIBIT INSTANT INHIBIT J4 7 10 8 12 11 4 6 1 2 on off on off 24 VAC 5 com com 12 I2 I1 g k Figure 5 2 Thyristor In Line AC Controller X1 X1 g k SINGLE PHASE LOAD...

Page 10: ...1 2 J2 4 5 1 2 J1 5 6 1 3 J3 5 X2 X2 X1 X1 DELAY COMMAND SOFT INHIBIT INSTANT INHIBIT J4 7 10 8 12 11 4 6 1 2 on off on off 24 VAC 5 com com 12 I2 I1 g k Figure 7 4 Thyristor Bridge Rectifier X1 X1 g k LOAD Transformer X2 X2 Figure 8 4 Thyristor Bridge Rectifier Figure 9 2 Thyristor Center Tapped Transformer ...

Page 11: ...F X2F X1R X1R X2R X2R 1 2 J1 4 5 1 2 J2 1 2 FCOAUX60 AUXILIARY FIRING BOARD J3 J7 X2R X2R X1R X1R Cut trace as indicated by note 13 on E168 Figure 10 8 Thyristor Two Bridge Rectifiers FCRO4100 FIRING BOARD 1 2 J2 4 5 1 2 J1 5 6 1 3 J3 5 X1 X1 DELAY COMMAND SOFT INHIBIT INSTANT INHIBIT J4 7 10 8 12 11 4 6 1 2 on off on off 24 VAC 5 com com 12 I2 I1 g k Figure 8 4 Thyristor Center Tapped Transformer...

Page 12: ...eases Gate delay dynamic transfer function bandwidth 3 dB at 67 Hz phase shift 45 at 57 Hz Gate drive phase balance 1 max Delay angle variance Δ α Δ f 1 5 Hz 50 60 Hz compensation via J3 selection Lock acquisition time 30 ms typ Soft start stop time independently configurable 0 05 20 0 s typical Low SIG HI inhibit Firing inhibited when SIG HI 0 48 Vdc Remove D6 to defeat this feature Power on inhi...

Page 13: ...nter to Center WARNING Check these connections very carefully before energizing the firing board Improper connections will result in product and or customer equipment damage If you have any questions concerning these connections call for assistance J5 J2 J1 COM POWER ON Green LED PD2 INHIBIT RED LED PD1 J3 120 240 or 240 480 50 60 HZ PROGRAMMING Plug for optional Regulator Board P VRCL1P 1 R7 SPAN...

Page 14: ... 640581 1 C2MNLPLG06 J2 5 position Header right angle 1 350945 0 C2MNLRPH05 J2 5 position Header vertical 640900 1 C2MNLVPH05 P2 5 position Plug 350809 1 C2MNLPLG05 J3 5 position Header right angle 1 350945 0 C2MNLRPH05 J3 5 position Header vertical 640900 1 C2MNLVPH05 P3 5 position Plug 350809 1 C2MNLPLG05 J4 12 position Header vertical 350713 1 C2MNLVPH12 P4 12 position Plug 350735 1 C2MNLPLG12 ...

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