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POWERFUL SOLUTIONS.  GLOBAL FORCE.

 Instruction Sheet

 

1.0  SAFETY ISSUES

Read all instructions, warnings and cautions 
carefully. Follow all safety precautions to avoid 
personal injury or property damage during system 

operation. Enerpac cannot be responsible for damage or injury 
resulting from unsafe product use, lack of maintenance or 
incorrect product and/or system operation. Contact Enerpac 
when in doubt as to the safety precautions and operations. If you 
have never been trained on high-pressure hydraulic safety, 
consult your distribution or service center for a free Enerpac 
Hydraulic safety course.

Failure to comply with the following cautions and warnings could 
cause equipment damage and personal injury.

CAUTION

 is used to indicate correct operating or maintenance 

procedures and practices to prevent damage to, or destruction 
of equipment or other property.

WARNING

 indicates a potential danger that requires correct 

procedures or practices to avoid personal injury.

DANGER

 is only used when your action or lack of action may 

cause serious injury or even death.

WARNING:

 Wear proper personal protective gear when 

operating hydraulic equipment.

WARNING:

 

Stay clear of loads supported by 

hydraulics.

 A cylinder, when used as a load lifting device, 

should never be used as a load holding device. After the 

load has been raised or lowered, it must always be blocked 
mechanically.

WARNING: USE ONLY RIGID PIECES TO HOLD 
LOADS.

 Carefully select steel or wood blocks that are 

capable of supporting the load. Never use a hydraulic 

cylinder as a shim or spacer in any lifting or pressing application.

DANGER:

 To avoid personal injury keep hands 

and feet away from cylinder and workpiece 
during operation.

WARNING:

 The system operating pressure must not 

exceed the pressure rating of the lowest rated component 
in the system. Install pressure gauges in the system to 

monitor operating pressure. It is your window to what is happening 
in the system.

CAUTION: 

Avoid damaging hydraulic hose. Avoid 

sharp bends and kinks when routing hydraulic hoses. 

Using a bent or kinked hose will cause severe back-pressure. 
Sharp bends and kinks will internally damage the hose leading to 
premature hose failure.

Do not

 drop heavy objects on hose. A sharp impact 

may cause internal damage to hose wire strands. 
Applying pressure to a damaged hose may cause it 

to rupture.

IMPORTANT:

 Do not lift hydraulic equipment by the 

hoses or swivel couplers. Use the carrying handle or 
other means of safe transport.

CAUTION:

 

Keep hydraulic equipment away from 

fl ames and heat.

 Excessive heat will soften packings 

and seals, resulting in fl uid leaks. Heat also weakens 

hose materials and packings. For optimum performance do not 
expose equipment to temperatures of 65°C [150°F] or higher. 
Protect hoses and cylinders from weld spatter.

DANGER:

 

Do not handle pressurized hoses.

 Escaping 

oil under pressure can penetrate the skin, causing 
serious injury. If oil is injected under the skin, see a 

doctor immediately.

WARNING:

 Only use hydraulic cylinders in a coupled 

system. Never use a cylinder with unconnected couplers. If 
the cylinder becomes extremely overloaded, components 

can fail catastrophically causing severe personal injury.

WARNING: BE SURE SETUP IS STABLE BEFORE 
LIFTING LOAD. 

Cylinders should be placed on a fl at 

surface that can support the load. Where applicable, use 

a cylinder base for added stability. Do not weld or otherwise 
modify the cylinder to attach a base or other support.

Avoid

 situations where loads are not directly centered 

on the cylinder plunger. Off-center loads produce 
considerable strain on cylinders and plungers. In 

addition, the load may slip or fall, causing potentially dangerous 
results.

IMPORTANT:

 Hydraulic equipment must only be serviced 

by a qualifi ed hydraulic technician. For repair service, 
contact the Authorized ENERPAC Service Center in your 

area. To protect your warranty, use only ENERPAC oil.

WARNING:

 Immediately replace worn or damaged parts 

with genuine ENERPAC parts. Standard grade parts will 
break causing personal injury and property damage. 

ENERPAC parts are designed to fi t properly and withstand high 
loads.

WARNING:

 Do not use electric pumps in an explosive 

atmosphere. Adhere to all local and national electrical 
codes. A qualifi ed electrician must do installation and 

modifi cation.

L2940 Rev. 

A 07/09 

Z-Class Electric Pumps

LCD Control Panel Operation - Firmware 7.x

Summary of Contents for Z 1 0 Series

Page 1: ...re back pressure Sharp bends and kinks will internally damage the hose leading to premature hose failure Do not drop heavy objects on hose A sharp impact may cause internal damage to hose wire strands Applying pressure to a damaged hose may cause it to rupture IMPORTANT Do not lift hydraulic equipment by the hoses or swivel couplers Use the carrying handle or other means of safe transport CAUTION ...

Page 2: ...gh 3 4 for instructions applicable to your specific valve and pendant configuration For models equipped with a foot switch refer to section 3 5 3 0 VALVE PENDANT AND FOOT SWITCH OPERATION 3 1 Manual Valve Operation VM32 See Fig 1 1 Advance 2 Retract Shroud On Off Toggle Motor On or Off 3 2 VM33 VM33L VM43 and VM43L See Fig 2 1 Advance 2 Retract 3 Neutral Shroud On Off Toggle Motor On or Off Figure...

Page 3: ...personnel must be aware that motor can start and or valve can shift at any time when backlight is flashing and AUTO ON is displayed on the LCD WARNING Always set Automode to OFF and disconnect electrical power to pump before disconnecting hoses or performing any adjustments maintenance or repairs III When system pressure drops to the LO PRESS value Pump types 1 and 8 The pump motor will restart Pu...

Page 4: ... and the button switches is not broken or otherwise damaged Never punch the button switches with a sharp or pointed instrument use fingertips only Clean the overlay regularly with a damp cloth Never use aggressive or abrasive detergents Text Display Numeric Display SET 00000000 0000 0 PSI MPa BAR HOURS CYCLES LOW MOTOR VOLTAGE OVERLOAD Figure 6 LCD Control Panel 6 2 Boot Sequence When the pump is ...

Page 5: ...etting and step forward by pressing the Menu button Refer to QRC step 2 6 5C Automode Menu SET Screen 3 ON AUTOMODE See Screen 3 This screen allows the operator to activate or de activate automatic operation of the pump motor and electric valve if equipped Toggle Automode ON or OFF by pressing either the Up or Down Arrow button Save setting and step forward by pressing the Menu button Refer to QRC...

Page 6: ...ailable 6 5G Motor Menu MOTOR 4 8 HOURS CYCLES Screen 7 See Screen 7 This screen allows the operator to read the number of hours or on off cycles the motor has been operated Toggle between hours and cycles by pushing either the Down or Up Arrow button Step forward by pressing the Menu button Refer to QRC step 5 __________________________________________________________ General note for all hour an...

Page 7: ...d hold both the Down Arrow and Up Arrow button for 7 seconds See Table 3 Z Class Pressure Transducer Calibration for adjustment steps 6 7 LCD Fault Conditions Any fault condition will shut down the pump and prevent it from starting 6 7A Clearing a Fault Condition from the LCD After the fault causing problem has been corrected clear the fault message from the LCD by disconnecting electrical power f...

Page 8: ... in the valve manifold GA port However if desired the pressure switch can be installed in the valve manifold GB or GP ports GA measures A port pressure GB measures B port pressure if applicable GP measures pump pressure before the control valve 6 8 LCD Warning Conditions LCD Warnings notify the operator of abnormal operating conditions but allow the pump to continue operating Warnings will automat...

Page 9: ...nd press Menu button 3B SET HI PRESS XXXXX PSI BAR or MPa PSI BAR or MPa If Automode is ON Set maximum pressure upper Automode limit default value is 10 500 psi 724 bar Note Pressure not adjustable when Automode is OFF X Up 50 psi 4 bar per 0 5 sec for fi rst 3 sec Then up 50 psi 4 bar every 0 05 sec Only if pressure transducer is detected hold down button for 4 sec minimum X Down 50 psi 4 bar per...

Page 10: ...X Number of cycles CYCLES Select cycle counter function solenoid advance 8 X RETRACT Number of hours displayed as 0 0 HOURS Select hour meter function solenoid retract X Number of cycles CYCLES Select cycle counter function solenoid retract 9 X LOCAL OFF Select LOCAL mode Toggle between ON and OFF X ON X OFF 10 X ENGLISH Select language default is English X ESPANOL X FRANCAIS X ITALIANO X DEUTSCH ...

Page 11: ...ar 5000 psi 345 bar no yes 8000 psi 548 bar 8000 psi 548 bar no yes off O psi O bar O psi O bar FIRMWARE 7 x then READY UNITS ENTRY CAL PT A CAL PT A SAVE A SAVE A CAL PT B CAL PT B SAVE B SAVE B CAL PT C CAL PT C SAVE C SAVE C USE DFLT CAL PT A READY Operator action Connect a master gauge to port A Advance port Connect electrical power to pump At main screen press the Menu button once to display ...

Page 12: ...0 means LO_PRES is turned off Default manufacturer setting is AUTO MODE off LO_PRESS is 0 What happens when _____ button is pushed in normal operation mode READY is displayed on LCD Pendant Button LCD Panel Button Action when HI_PRESS value is reached Max value for HI_PRESS Additional comments valve any manual VE32 VE32 D VE33 VE43 none on on na na can not change LO_PRESS value from off na can not...

Page 13: ...o change off no change momentary on Note Motor may be on or off advance off toggle on off see note 1 off off when HI_PRESS is reached only the valve shuts off motor continues running off off 10 500 psi Similar to pump No 6 execpt that LOCAL MODE is the default at start up Pendant buttons are disabled See Note 2 VE33 VE43 none na on off na 50 psi less than HI_PRESS current value 0 means LO_PRESS is...

Page 14: ...co Milano Tel 39 02 4861 111 Fax 39 02 4860 1288 Japan Applied Power Japan LTD KK Besshochou 85 7 Kita ku Saitama shi 331 0821 Japan Tel 81 48 662 4911 Fax 81 48 662 4955 Middle East Turkey and Caspian Sea ENERPAC Middle East FZE Office 423 JAFZA 15 P O Box 18004 Jebel Ali Dubai United Arab Emirates Tel 971 0 4 8872686 Fax 971 0 4 8872687 Russia and CIS excl Caspian Sea Countries Actuant LLC Admir...

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