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14

Troubleshooting

Problem

Possible Cause 

Solution

Pump will not start.

Battery pack not installed.

Install battery pack.

Electrical contacts dirty or corroded.

Clean contacts on the battery, pump and charger.

Battery pack discharged.

Charge battery.

Battery pack shut off.

Refer to battery/charger instruction sheet.

Brushes worn.

Contact ENERPAC service center.

Trigger lock engaged.

Undo trigger lock.

Motor damaged.

Contact ENERPAC service center.

Pump clicks when trigger is depressed, but does not 
start.

Electrical contacts dirty or corroded.

Clean contacts on the battery, pump and charger.

Battery pack discharged.

Charge battery.

Battery too cool or too warm.

Get battery back to operating range (-20°C / 60°C)  

Battery pack damaged or not functioning.

Replace battery pack.

Pump jammed due to obstruction. Possible 
internal damage to pump.

Contact ENERPAC service center.

Low fluid output.

Bypass valve malfunction.

Contact ENERPAC service center.

Oil intake screens clogged with debris.

Contact ENERPAC service center.

Internal damage to pump.

Contact ENERPAC service center.

Cylinder will not advance or retract.

Oil level low.

Add oil until reservoir is completely full.

Oil intake screen clogged.

Contact ENERPAC service center.

Valve handle in wrong position.

Shift valve to extend (pressure) position.

Pump slows down and stops.

Battery pack discharged.

Charge battery.

Cylinder advances and retracts erratically.

Air in the system.

Extend and retract the cylinder until operation is smooth.

External hydraulic leak.

Tighten connections. Replace damaged components.  

Internal leakage in valve. 

Contact ENERPAC service center.

Internal damage to valve.

Contact ENERPAC service center.

Internal damage to pump.

Contact ENERPAC service center.

Pump pulses and/or stops during prolonged or heavy 
operation.

Current draw too high.

Immediately release the trigger to prevent battery from 
shutting off. Allow time for battery pack to cool before 
restarting pump.

Note: If battery pack shuts off, place pack on charger to 
reset. 

Pump does not build pressure.

User adjustable relief valve set too low.

Adjust pressure (see page 10).

Noisy pump operation.

Pump element piston sticking.

Contact ENERPAC service center.

Motor or gear damaged.

Contact ENERPAC service center.

Summary of Contents for XC-Series

Page 1: ...XC Series Cordless Hydraulic Pump Instruction Manual 3...

Page 2: ...age or injury resulting from unsafe product use lack of maintenance or incorrect product and or system operation Contact ENERPAC when in doubt as to the safety precautions and operations Conformance t...

Page 3: ...jack or cylinder to a pump with a higher pressure rating Wear proper personal protective gear when operating hydraulic equipment Be sure setup is stable before lifting load Cylinders should be placed...

Page 4: ...attery pack Recharge only with the charger specified by the manufacturer A charger that is suitable for one type of battery pack may create risk of fire when used with another battery pack Use the ENE...

Page 5: ...7 Installation 1 4 5 6 60 70 Nm 44 53 ft lb 2 11 16 15 16 3 8 NPTF 60 Min 100 3 Gauge Recommended...

Page 6: ...8 Use 1 2 3 Optional Strap Shown...

Page 7: ...9 Operation 2 1 3 4 5 P 6...

Page 8: ...10 Disconnecting 2 4 3 P 1...

Page 9: ...11 Oil Fill 2 3 4 5 6 1 4 1 4 4 5 5 7 Nm 40 50 in lb 13mm Pour slowly P 1...

Page 10: ...12 Pressure Setting Factory Setting User Adjustable 2 1 7 32 x 6 PMAX 700 bar 10 000 psi 70 MPa 3 PMAX 700 bar 10 000 psi 70 MPa Pmin 150 bar 2 175 psi 15 MPa Flat head screwdriver...

Page 11: ...2 0 120 10 8 23 8 XC 1202M Maximum Pressure Flow Rate Fig A Valve Function Motor Battery No load 2 000 psi 140 bar Max Load Voltage Type 700 bar 2 05 l min 0 50 l min 0 25 l min Advance Release 0 37...

Page 12: ...l damage to pump Contact ENERPAC service center Cylinder will not advance or retract Oil level low Add oil until reservoir is completely full Oil intake screen clogged Contact ENERPAC service center V...

Page 13: ......

Page 14: ...rates T 971 0 4 8872686 F 971 0 4 8872687 sales ua enerpac com Russia Rep office ENERPAC Russian Federation Admirala Makarova Street 8 125212 Moscow Russia T 7 495 98090 91 F 7 495 98090 92 sales ru e...

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