Instruction Sheet
L4346
Rev. C 09/19
RSL
Torque
Wrench
RSL1500RSL3000RSL5000RSL8000
RSL11000RSL19000RSL28000
ENGLISH (EN)
Page 1: ...Instruction Sheet L4346 Rev C 09 19 RSL Torque Wrench RSL1500 RSL3000 RSL5000 RSL8000 RSL11000 RSL19000 RSL28000 ENGLISH EN...
Page 2: ...ww enerpac com Para otros idiomas visite www enerpac com Muunkieliset versiot ovat osoitteessa www enerpac com Pour toutes les autres langues rendez vous sur www enerpac com Per altre lingue visitate...
Page 3: ...w all recommended safety precautions to avoid personal injury as well as damage to the wrench and or damage to other property Enerpac cannot be responsible for any damage or injury from unsafe use lac...
Page 4: ...t manufacturer s safety and use instructions and any additional instructions included in the standard operating procedures for your worksite Be certain there is adequate ventilation when using solvent...
Page 5: ...ceed the torque capacity of the wrench Never operate the wrench at above 75 percent of its rated maximum torque when loosening a nut or bolt Be sure to minimize torsional and bending stresses in the w...
Page 6: ...essure table 2 Precisely control pump pressure Do not modify any equipment or accessories Contact Enerpac for special applications or modifications Unauthorized modifications may cause injury and or d...
Page 7: ...Wrench Drive Hoses Screw Type with Relief Valve High Pressure Advance Stroke Low Pressure Retract Stroke Relief Valve Low Pressure Retract Stroke High Pressure Advance Stroke 3 2 13 RSL Features and A...
Page 8: ...nsure a Joint members are properly aligned b Gasket is properly installed c Lubrication of fastener working surfaces have been properly considered 4 2 Choose Flange Assembly Method 4 2 1 TIGHTENING ME...
Page 9: ...Flange Assembly Example Method 2 Legacy Cross Pattern Tightening Sequence Flange Bolts Pattern 4 1 3 2 4 8 1 5 3 7 2 6 4 8 12 1 5 9 3 7 11 2 6 10 4 8 12 16 1 9 5 13 3 11 7 15 2 10 6 14 4 12 8 16 20 1...
Page 10: ...red to remaining studs 4 4 Hexagon Torque Wrench Set Reaction 4 4 1 Hexagon insert must be correct size AF 4 4 2 Hexagon nut must have full nut thickness covered by hex insert 4 4 3 Hexagon wrench set...
Page 11: ...e to improve tool life Do not react against torque wrench drive splines See Fig 4 4 5 bottom Use spline cover to prevent damage 4 4 9 Bump Reaction a Fig 4 4 3 shows a proper Bump Reaction b Most hexa...
Page 12: ...ngle i Common cause of socket breakage ii May occur when reaction arm 1 Has small engagement and operator lifts reaction arm over flange This creates out of square engagement 2 Reacts against sloped s...
Page 13: ...on Shown Socket May Fracture Fig 4 5 4 Extended Reaction Arm ERA Series 4 5 Square Drive Tool Reaction continued Fig 4 5 1 Correct Sq Dr Torque Wrench Set Reaction Arrow points to required gap Fig 4 5...
Page 14: ...sq dr c Assemble drive retainer i Pull on end of retainer to release ball detents ii Insert sq dr retainer assembly into sq dr iii Push on end of retainer to engage ball detents 4 6 4 Assemble torque...
Page 15: ...RPS for location a Adjust locking screws turn in or out as needed to assemble disassemble reaction arm b Lock reaction arm in place by hand tightening each locking screw until it contacts the torque...
Page 16: ...needed i Connecttorque wrench drive topump ii Placetorque wrench drive belowpump iii Cycle tool until rod extends and retracts smoothly c Repeata and orb asneeded 4 6 12 Tighten or loosen fasteners in...
Page 17: ...ion and oil leaks iv If tool does not react properly e g Lifts over reaction point re do reaction setup b During this process operator must ensure reaction arm is in constant contact with reaction poi...
Page 18: ...c cannot define or guarantee exact hose assembly i Service life ii Inspection intervals iii Replacement intervals b As a general industry practice the maximum recommended hose assembly service life is...
Page 19: ...piston into torque wrench drive bore until front cap contacts internal threads Do not press on spherical radius surfaces d Use spanner wrench to tightening front cap until firmly seated Torque per Ta...
Page 20: ...ig 5 4 1 Pawl Inspections 5 4 2 Check housing and all internal parts for cracks chips deformation and wear a Immediately replace parts which have cracks chips deformation or excessive wear b Inspect S...
Page 21: ...k line voltage Tool operates backwards Advance stroke button retracts piston rod QC s are reversed on hoses pump or torque wrench drive Properly install QC s Tool does not operate even though pump is...
Page 22: ...s 3 If leaks at A continues a Replace all male QD s on low pressure line b Replace pressure relief valve Ring Pump Valve Manifold Ring A Pressure relief valve HP A Valve Manifold 1 When an even number...
Page 23: ...through 7 2 2 Dimensions See Sections 7 2 1 through 7 2 2 Fig 7 1 1 7 Technical Specifications 7 1 Hexagon Torque Wrench Set Capacities Dimensions and Additional Product Data RLP11 RLP19 RLP28 Hexagon...
Page 24: ...16 1 58 6 68 1 25 5 13 2 7 RLP1204 2 1 4 1 70 6 79 1 25 5 24 2 8 RLP1205 2 5 16 1 70 6 79 1 25 5 24 2 8 RLP1206 2 3 8 1 70 6 79 1 25 5 24 2 8 RLP3 to be used with Torque Wrench Drive RSL3000 RLP3105...
Page 25: ...2 15 16 2 24 9 71 1 75 7 15 7 5 RLP5300 3 2 26 9 73 1 75 7 17 7 2 RLP5301 3 1 16 2 26 9 73 1 75 7 17 7 2 RLP5302 3 1 8 2 26 9 73 1 75 7 17 7 2 RLP8 to be used with Torque Wrench Drive RSL8000 RLP8206...
Page 26: ...08 4 1 2 3 25 12 27 2 50 9 30 17 6 RLP11410 4 5 8 3 25 12 27 2 50 9 30 17 6 RLP19 to be used with Torque Wrench Drive RSL19000 RLP19215 2 15 16 2 45 12 72 2 75 9 44 21 5 RLP19300 3 2 45 12 72 2 75 9 4...
Page 27: ...8 8 RLP28314 3 7 8 2 92 14 36 3 00 10 77 28 8 RLP28315 3 15 16 3 29 14 47 3 00 11 14 31 7 RLP28400 4 3 29 14 47 3 00 11 14 31 7 RLP28401 4 1 16 3 29 14 47 3 00 11 14 31 7 RLP28402 4 1 8 3 29 14 47 3 0...
Page 28: ...7 31 8 130 3 1 2 RLP1204 43 2 172 5 31 8 133 1 1 3 RLP1205 43 2 172 5 31 8 133 1 1 3 RLP1206 60 43 2 172 5 31 8 133 1 1 3 RLP3 to be used with Torque Wrench Drive RSL3000 RLP3105 33 30 0 193 5 35 1 13...
Page 29: ...3 4 RLP5215 75 56 9 246 6 44 5 181 6 3 4 RLP5300 57 4 247 1 44 5 182 1 3 3 RLP5301 57 4 247 1 44 5 182 1 3 3 RLP5302 80 57 4 247 1 44 5 182 1 3 3 RLP8 to be used with Torque Wrench Drive RSL8000 RLP8...
Page 30: ...6 2 8 0 RLP11408 82 6 311 7 63 5 236 2 8 0 RLP11410 82 6 311 7 63 5 236 2 8 0 RLP19 to be used with Torque Wrench Drive RSL19000 RLP19215 75 62 2 323 1 69 9 239 8 9 8 RLP19300 62 2 323 1 69 9 239 8 9...
Page 31: ...273 6 13 1 RLP28314 74 2 364 7 76 2 273 6 13 1 RLP28315 100 83 6 367 5 76 2 283 0 14 4 RLP28400 83 6 367 5 76 2 283 0 14 4 RLP28401 83 6 367 5 76 2 283 0 14 4 RLP28402 105 83 6 367 5 76 2 283 0 14 4 R...
Page 32: ...psi 10 000 10 000 10 000 10 000 bar 690 690 690 690 Max torque at 10 000 psi at 690 bar Ft lbs 669 1604 4173 5587 Nm 908 2175 5658 7576 Min torque Ft lbs 375 1354 4173 2487 Nm 509 1836 5658 3372 Weig...
Page 33: ...SL 75 56 9 251 5 186 9 57 15 50 8 4 4 RLP8302SL 80 57 4 252 0 187 7 57 15 50 8 4 2 RLP8303SL 57 4 252 0 187 7 57 15 50 8 4 2 7 4 2 Metric System Table RSL BOP Hexagon Cassette see Fig 7 3 1 for locati...
Page 34: ...ction Arm Sq Dr Cassette ft lb in in in in in in in lb lb lb RSQ1500ST 1408 0 75 1 25 2 30 4 48 6 29 7 45 0 94 3 4 1 0 2 8 RSQ3000ST 3080 1 00 1 50 2 88 5 57 7 67 10 30 1 25 5 6 2 2 5 2 RSQ5000ST 5303...
Page 35: ...sette N m in mm mm mm mm mm mm kg kg kg RSQ1500ST 1909 0 75 32 58 114 160 189 24 1 55 0 45 1 27 RSQ3000ST 4176 1 00 38 73 141 195 262 32 2 55 1 00 2 36 RSQ5000ST 7190 1 50 45 94 163 235 296 39 4 05 1...
Page 36: ...1 6 9 92 ERA30456 181 302 364 34 41 5 4 7 1 11 9 14 3 1 3 1 6 11 90 RSL5000 ERA50114 131 208 284 44 48 4 1 5 2 8 2 11 2 1 7 1 9 9 04 ERA50228 156 243 320 44 48 5 0 6 1 9 6 12 6 1 7 1 9 11 02 ERA50342...
Page 37: ...0 2 8 13 01 RSL5000 ERT5012 451 305 89 5 6 17 8 12 0 3 5 12 35 ERT5024 756 610 89 11 3 29 8 24 0 3 5 24 91 RSL11000 ERT1106 330 152 95 2 1 13 0 6 0 3 7 4 63 ERT11012 483 305 95 4 1 19 0 12 0 3 7 9 04...
Page 38: ...5491 9462 13 722 5200 726 1592 2718 4056 5718 9837 14 293 5400 754 1654 2826 4215 5944 10 212 14 864 5600 783 1716 2934 4373 6171 10 588 15 435 5800 811 1778 3041 4532 6397 10 963 16 007 6000 840 1840...
Page 39: ...359 984 2158 3685 5499 7752 13 337 19 378 372 1022 2242 3831 5715 8059 13 845 20 153 386 1062 2327 3978 5929 8367 14 355 20 927 400 1100 2411 4123 6144 8673 14 864 21 702 414 1139 2495 4269 6359 8981...
Page 40: ...for your wrench model RPS are available on the internet at www enerpac com Have the following information ready when ordering replacement parts Wrench model serial numbers and date code for both torqu...
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Page 44: ...Enerpac 2015 Subject to change without notice 2019 Enerpac All Rights Reserved www enerpac com...
