Enerpac LPL-Series Instruction Sheet Download Page 3

3

Key:
1. Saddle
2.  Lock Nut
3. Plunger
4. Lifting Eye (2)

5. Cylinder Base
6.   Hydraulic  Coupler 

3/8"-18 NPTF

7.  Plunger Stroke Limiter Port
8. Maximum Stroke Indicator Line

 

NOTICE

•  Hydraulic equipment must only be serviced by a qualified 

hydraulic technician. For repair service, contact the Enerpac 

Authorized Service Center in your area.

•  To help ensure proper operation and best performance, use 

of Enerpac oil is strongly recommended.

2.3  Crush and Pinch Point Hazard (LPL-Series)

  WARNING

Never reach in between the cylinder lock 

nut and the top of the cylinder base. Serious personal 

injury can occur if cylinder is retracted and hands, fingers 

or other body parts are present in this area. See Figure 1.

CRUSH AND PINCH POINT HAZARD

 

Do not reach in between lock nut

and cylinder base! 

Figure 1, Crush and Pinch Point Hazard

2.4  Additional Safety References

Consult the applicable industry and/or government standards 

in your country or region for additional safety precautions and 

work rules applicable to hydraulic cylinders, jacks and other 

similar lifting equipment.
In the USA, refer to the following publications:
•  Code of Federal Regulations - Title 29 Occupational Safety 

and Health Standards (U.S. Government Publishing Office,  

732 North Capitol Street, NW, Washington, DC 20401-0001. 

www.gpo.gov).

•  ASME B30.1 Standards - Jacks (American Society of 

Mechanical Engineers, Two Park Avenue, New York, NY 

10016-5990. www.asme.org).

In the European Union, refer to the standards and directives 

listed in the product's EU Declaration of Incorporation. A copy 

of this document is packed separately with the cylinder.

3.0   CONFORMANCE TO NATIONAL AND 

INTERNATIONAL STANDARDS

 

Enerpac declares that this product has been tested 

and conforms to applicable standards and is 

compatible to all CE Requirements. A copy of an EU 

Declaration of Incorporation is enclosed with each shipment of 

this product.

4.0  PRODUCT DESCRIPTION

Enerpac LPL-Series low height lock nut cylinders are an ideal 

solution for a wide variety of commercial and industrial lifting 

applications.
All LPL-Series cylinders are single-acting, with hydraulic 

 

advance and load return. An integral lock nut allows the load 

to be mechanically supported when hydraulic pressure is 

relieved. 
Capacities range from 68 to 575 US tons [606 to 5114 kN]. 

Refer to the product data markings on the cylinder base for the 

capacity rating of your cylinder model.
All standard production LPL-Series cylinders are designed for 

10150 psi [700 bar] maximum working pressure.
The LPL-Series cylinders have no stop ring. A maximum stroke 

indicator line alerts the user when the plunger has reached its 

full allowable extension. In addition, a built-in stroke limiter 

port relives hydraulic pressure in the event that the plunger 

maximum stroke limit is exceeded.
An integral tilt saddle is included on all models.
Refer to Section 11 of this manual for cylinder weights, oil 

volumes, dimensions and additional specifications.

Figure 2, Major Features and Components

Sectional View

1

7

2

4

5

3

8

6

1

7

2

4

5

3

8

6

Summary of Contents for LPL-Series

Page 1: ...mbol appears throughout this manual It is used to alert you to potential physical injury hazards Pay close attention to Safety Alert Symbols and obey all safety messages that follow this symbol to avoid the possibility of death or serious personal injury Safety Alert Symbols are used in conjunction with certain Signal Words that call attention to safety messages or property damage messages and des...

Page 2: ...r near any cylinders before lifting or lowering of the load begins Alert all personnel in advance that lifting or lowering is about to occur Use suitable cribbing of rigid construction to hold loads Never use a hydraulic cylinder as a shim or spacer in any lifting or pressing application Be certain that the load is centered and covers the entire plunger saddle surface Avoid situations where loads ...

Page 3: ...In the European Union refer to the standards and directives listed in the product s EU Declaration of Incorporation A copy of this document is packed separately with the cylinder 3 0 CONFORMANCE TO NATIONAL AND INTERNATIONAL STANDARDS Enerpac declares that this product has been tested and conforms to applicable standards and is compatible to all CE Requirements A copy of an EU Declaration of Incor...

Page 4: ...raulic hoses Be certain that all hose couplers are fully connected so that hydraulic flow is not blocked or restricted All hoses fittings and other hydraulic components in the circuit must be rated for at least 10150 psi 700 bar operation 6 4 Air Removal Trapped air must be removed from the hydraulic cylinder and hose before the system is placed into operation If multiple cylinders are to be used ...

Page 5: ... instructions safety precautions and applicable safety regulations before operating any high force hydraulic equipment If questions or concerns contact your local Enerpac Distributor or Authorized Service Center 8 2 Maximum Stroke Indicator Line and Plunger Stroke Limiter Port The cylinder plunger contains a maximum stroke indicator line When this line becomes visible the plunger has reached its m...

Page 6: ...ightened Tighten coupler c Pump malfunctioning Repair or replace pump as required 5 Plunger advances but will not hold a Pump malfunctioning Repair or replace pump as required b Leaking connection Repair leaking connection c Incorrect system set up Check hose connections at pump and cylinders d Cylinder seals leaking Repair or replace cylinder 6 Cylinder leaks oil a Loose connection Tighten or rep...

Page 7: ...R 105 x 4 19 96 7 5 28 LPL 1002 137 187 173 135 TR 135 x 6 21 126 8 5 31 LPL 1602 148 193 220 170 TR 170 x 6 27 160 9 5 40 LPL 2002 155 200 245 190 TR 190 x 6 30 180 10 5 43 LPL 2502 159 204 275 215 TR 215 x 6 32 200 12 5 43 LPL 4002 178 223 350 270 TR 270 x 6 40 250 12 4 55 LPL 5002 192 237 400 305 TR 305 x 6 49 290 10 3 62 S F J 90º R 3 8 18 NPTF E H D K A B Figure 6 Dimensions LPL Series 11 0 P...

Page 8: ...www enerpac com ...

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