background image

3

1

8

2

5

4

6

7

9

10

3

Key:

1. Tilt Saddle

2. Plunger

3. Lock Nut

4. Collar Threads

5. Cylinder Base

6. Safety Relief Valve

7.  Hydraulic Coupler (advance) 

3/8"-18 NPTF

8.  Hydraulic Coupler (retract) 

3/8"-18 NPTF

9. Lifting Eye

10. Stop Ring

2.3  Crush and Pinch Point Hazard (HCRL-Series)

  WARNING Never reach in between the cylinder lock 

nut and the top of the cylinder base. Serious personal 

injury can occur if cylinder is retracted and hands, fingers 

or other body parts are present in this area. See Figure 1.

CRUSH AND PINCH POINT HAZARD

 

Do not reach in between lock nut

and cylinder base! 

Figure 1, Crush and Pinch Point Hazard

2.4  Additional Safety References

Consult the applicable industry and/or government standards 

in your country or region for additional safety precautions and 

work rules applicable to hydraulic cylinders, jacks and other 

similar lifting equipment.
In the USA, refer to the following publications:
•  Code of Federal Regulations - Title 29 Occupational Safety 

and Health Standards (U.S. Government Publishing Office,  

732 North Capitol Street, NW, Washington, DC 20401-0001. 

www.gpo.gov).

•  ASME B30.1 Standards - Jacks (American Society of 

Mechanical Engineers, Two Park Avenue, New York, NY 

10016-5990. www.asme.org).

In the European Union, refer to the standards and directives 

listed in the product's EU Declaration of Incorporation. A copy 

of this document is packed separately with the cylinder.

3.0   CONFORMANCE TO NATIONAL AND 

INTERNATIONAL STANDARDS

Enerpac declares that this product has been tested 

and conforms to applicable standards and is 

compatible to all CE Requirements. A copy of an EU 

Declaration of Incorporation is enclosed with each shipment of 

this product.

4.0  PRODUCT DESCRIPTION

Enerpac HCRL-Series cylinders are an ideal solution for a wide 

variety of commercial and industrial lifting applications.
HCRL-Series cylinders are double-acting with hydraulic 

advance and return. A lock nut provides mechanical load 

holding capabilities.
The hydraulic return feature allows greater control during 

lowering and provides positive retraction of the plunger. Note 

that the HCRL-Series cylinders are not designed for pulling 

applications.
Capacities range from 62 to 1196 US tons [550 to 10644 kN]. 

Refer to the product data markings on the cylinder base for the 

capacity rating of your cylinder model.
All standard production HCRL-Series cylinders are designed 

for 10150 psi [700 bar] maximum working pressure.
An integrated tilt saddle is standard equipment on all models.
Refer to Section 12  of this manual for cylinder weights, oil 

volumes, dimensions and additional specifications.

Figure 2, Major Features and Components

1

7

8

2

4

6

5

3

LOCK NUT TIGHTENED 

(Mechanical Load Holding)

Summary of Contents for HCRL-10010

Page 1: ...s throughout this manual It is used to alert you to potential physical injury hazards Pay close attention to Safety Alert Symbols and obey all safety messages that follow this symbol to avoid the possibility of death or serious personal injury Safety Alert Symbols are used in conjunction with certain Signal Words that call attention to safety messages or property damage messages and designate a de...

Page 2: ...ing application Be certain that the load is centered and covers the entire plunger saddle surface Avoid situations where loads are not directly centered on the plunger saddle The load may slip or fall causing potential danger Lift only dead weight loads Avoid lifting live weight loads Be especially careful when lifting loads such as partially filled storage tanks in which the center of gravity cou...

Page 3: ...he standards and directives listed in the product s EU Declaration of Incorporation A copy of this document is packed separately with the cylinder 3 0 CONFORMANCE TO NATIONAL AND INTERNATIONAL STANDARDS Enerpac declares that this product has been tested and conforms to applicable standards and is compatible to all CE Requirements A copy of an EU Declaration of Incorporation is enclosed with each s...

Page 4: ...ydraulic Connections HCRL Series cylinders are equipped with two 3 8 18 NPTF female couplers one for advance side hydraulic flow and one for retract side hydraulic flow Refer to Figure 2 items 7 and 8 for locations Be certain that all couplers are fully connected so that hydraulic flow is not blocked or restricted All hoses fittings and other hydraulic components in the circuit must be rated for a...

Page 5: ...irected from the pump reservoir to the cylinder retract coupler Note that additional hydraulic components may be required to control the rate at which the plunger retracts under load 8 2 Retract Side Safety Relief Valve HCRL Series cylinders include a retract side safety relief valve It is located near the bottom of the cylinder base See Figure 2 item 6 The valve is designed to relieve retract cha...

Page 6: ... Pump malfunctioning Repair or replace pump as required b Leaking connection Repair leaking connection c Incorrect system set up Check hose connections at pump and cylinders d Cylinder seals leaking Repair or replace cylinder 6 Cylinder leaks oil a Loose connection Tighten or repair connection b Worn or damaged cylinder seals Repair or replace cylinder c Internal cylinder damage Repair or replace ...

Page 7: ...X W H1 H2 S 0 5 HCRL 50 150 HCRL 200 300 Figure 5 Dimensions HCRL Series 12 0 PRODUCT DATA Refer to Sections 12 1 and 12 2 for the dimensions applicable to your cylinder model Use this graphic as a reference ...

Page 8: ...cept as indicated Contact Enerpac for dimensions of custom ordered cylinders not shown above Cylinder Model Number Saddle Protrusion Lock Nut Height Base Mounting Holes Collar Thread Bolt Circle Thread Size Minimum Thread Depth Number of Holes Angle From Coupler Thread Size Thread Length K S U V Z W X in in in mm in mm in HCRL 506 0 57 1 02 4 13 M12 x 1 75 0 87 2 90 M130 x 2 1 65 HCRL 508 0 57 1 0...

Page 9: ...c for dimensions of custom ordered cylinders not shown above Cylinder Model Number Saddle Protrusion Lock Nut Height Base Mounting Holes Collar Thread Bolt Circle Thread Size Minimum Thread Depth Number of Holes Angle From Coupler Thread Size Thread Length K S U V Z W X mm mm mm mm mm mm mm HCRL 506 15 26 105 M12 x 1 75 22 2 90 M130 x 2 42 HCRL 508 15 26 105 M12 x 1 75 22 2 90 M130 x 2 42 HCRL 501...

Page 10: ...27 11 5360 284 129 HCRL 15012 11 81 300 150 168 6 153 0 1500 9 33 23 214 4 392 50 6432 312 142 HCRL 2006 5 91 150 200 225 0 204 1 2001 2 44 31 285 9 261 62 4288 318 145 HCRL 2008 7 87 200 200 225 0 204 1 2001 2 44 31 285 9 348 87 5718 370 168 HCRL 20010 9 84 250 200 225 0 204 1 2001 2 44 31 285 9 436 06 7147 406 184 HCRL 20012 11 81 300 200 225 0 204 1 2001 2 44 31 285 9 523 31 8577 440 200 HCRL 2...

Page 11: ...Notes 11 ...

Page 12: ...www enerpac com ...

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