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7.  MAINTENANCE 

CAUTION:  Before  performing  any  inspection  and  maintenance  unplug 

the power cord from the mains. 

 

7.1.  ONGOING MAINTENANCE 

1)  Check the condition of the power cord and insulation of welding cables. 

Any damages should be fixed immediately. 

2)  Ensure  that  welding  cables  connections,  the  electric  clamp  and  isolated 

jaws  of  the  welding  holder  are  operational.  Any  worn  or  damaged  parts 
should be replaced. 

 

7.2.  PERIODIC MAINTENANCE 

Depending on the operating conditions of rectifier but not less frequently than 

once every three months, proceed with the following: 

1)  remove  any  dust  from  the  internal  and  external  parts  using  a  soft  brush 

and a vacuum cleaner or compressed air under pressure of ca. 3bar. 

2)  check  the  condition  and  electrical  connections,  including  cables 

connected to the protective terminal. All connections should be correct. 

3)  check if all bolts are firmly tightened. 
 

8.  REPAIRS 

Any  repairs  may  be  performed  ONLY  by  persons  authorized  and  trained  by 

the manufacturer. 

 

9.  DANGERS DURING WELDING 

Prior to welding, authorized persons should thoroughly read this manual and 

strictly observe all given instructions. 

Non-compliance  with  these  instructions  may  result  in,  among  others, 

following dangerous consequences. 

 

9.1.  FIRE, EXPLOSION 

Observe  fire  regulations  in  force  at  the  welding  stand.  Remove  any 

flammable  materials  in  the  vicinity  of  the  welding  stand.  Prepare  the 
appropriate  fire-fighting  equipment.  Keep  in  mind  that  due  to  sparks  and 
welding  arc  high  temperature,  there  is  a  fire  hazard  even  after  a  certain 
period after  welding  is completed.  Be  especially careful  when  welding tanks 
used  to  store  flammable  or  combustible  materials.  If  improperly  cleaned 
before welding, may result in explosion. 

Argon used for TIG welding is an inert gas and it can remove oxygen from the 

atmosphere resulting in suffocation. 

Often inspect gas cylinder, pressure regulator and gas hose. All joints should 

be  tight.  Do  not  connect  the  gas  cylinder  directly  to  the  gas  hose  without  a 

Summary of Contents for 150AC

Page 1: ...ENel Sp z o o WROC AW DESIGN AND MANUFACTURE OF POWER ELECTRONIC DEVICES INVERTER WELDING MACHINE ENEL150AC USER MANUAL DEALER...

Page 2: ...ng current is possible in all operating modes A microprocessor controller ensures precision welding repeatable setting of many parameters and simple usage Due to the small dimensions and weight and re...

Page 3: ...button 5 Fig 1 1 welding with coated electrodes MMA the red light should indicate The welding current is adjustable in the range of 5 to 130A with a resolution of 1A The rectifier is provided with the...

Page 4: ...et within given ranges Is A welding current in amperes adjustable in the range of 5 150A with a resolution of 1A Tn s welding current rise time in seconds adjustable in the range 0 1 5s with a resolut...

Page 5: ...d the gas valve is opened Releasing the button starts the ionizer spark over between an electrode and a workpiece should initiate ignition of the arc If ignition of the arc does not occur within 2 5s...

Page 6: ...we get pulsating current with the following parameters welding current will pulsate with the frequency fp and the duty cycle TH see below TH the duration of current pulses of the value Is as a percen...

Page 7: ...e during the set time To The last fourth pressing and releasing the control button causes the arc extinguish If the control button is pressed briefly during the current fall phase welding current agai...

Page 8: ...nd slightly lifting an electrode the arc ignition occurs at the moment of lifting an electrode NON CONTACT IGNITION LAMP 9 IS ON The welding process is initiated by pressing a control button on the gr...

Page 9: ...e lasts longer than the negative one and more heat emits from an electrode than welded material I current of the positive part of the cycle adjustable as a percentage of the welding current Is within...

Page 10: ...s 0 set the second digit with the knob and accept it with P button the display shows 0 set the third digit with the knob and accept it with P button You see P 0 0 on the display when you press M butto...

Page 11: ...stment range Welding current P40 P60 P100 Input current P40 P60 P100 Output Power P40 P60 P100 Power factor cos 150A Open Circuit Voltage Power cable cross section Case Enclosure Class Insulation clas...

Page 12: ...afety should be connected only to the electrical socket provided with the protective earth conductor Electrical supply circuit should be protected with a time delayed fuse rated at 20A or automatic ci...

Page 13: ...on the front panel of the welder 4 Fig 2 Connect the control cable of a TIG torch equipped with the appropriate connector C091 of Amphenol Cat No T3300 001 to the socket 3 Fig 2 6 2 OPERATION OF THE R...

Page 14: ...2 to the work to be welded 2 Fit an appropriate tungsten electrode in the TIG welding torch recommended electrode WC20 grey 3 Set the power switch in the position ON ZA 4 Using button 5 Fig 1 select o...

Page 15: ...URRENT AC 1 Connect the welding cable with the electric clamp connected to the output terminal 1 Fig 2 to the work to be welded 2 Fit an appropriate tungsten electrode in the TIG welding torch recomme...

Page 16: ...REPAIRS Any repairs may be performed ONLY by persons authorized and trained by the manufacturer 9 DANGERS DURING WELDING Prior to welding authorized persons should thoroughly read this manual and stri...

Page 17: ...sufficient use appropriate protective masks Without appropriate gas masks do not weld metals containing lithium cadmium zinc and beryllium When welding with alternating current there is emitted noise...

Page 18: ...18 Figure 3 General electric diagram...

Page 19: ...ermal switch 90 C Bridge Rectifier Power transformer AC transformer 220 18V High Voltage transformer Control circuit IGBT transistor Capacitor 470 F 400V Electronic kit uP16v 2 Ionizer module Output s...

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