Endress ESE 608 DHG ES DI DUPLEX Operating Instructions Manual Download Page 6

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Version: January 2013

1.2

Safety symbols

The safety warning symbol indicates that a source of danger
exists.

General hazard

This warning symbol indicates activities where several caus-
es can lead to risks.

Potentially explosive materials

This warning symbol indicates activities during which there is
an explosive hazard, possibly with lethal consequences.

Dangerous electrical voltage

This warning symbol indicates activities during which there is
a risk of an electric shock, possibly with lethal consequenc-
es.

Poisonous substances

This warning symbol indicates activities during which there is
a risk of poisoning, possibly with lethal consequences.

Environmentally damaging substances

This warning sign indicates activities during which the envi-
ronment could be endangered, possibly with catastrophic
consequences.

Hot surfaces

This warning symbol indicates activities during which there is
a risk of burns, possibly with lasting consequences.

Summary of Contents for ESE 608 DHG ES DI DUPLEX

Page 1: ...OPERATING INSTRUCTIONS ESE 608 DHG ES DI DIN SILENT Article No 151312 156312...

Page 2: ...ry 2013 2013 ENDRESS Elektroger tebau GmbH This documentation and parts thereof are subject to copy right Any use or modification beyond the restrictions of the Copyright Act is forbidden and subject...

Page 3: ...Contents Status at January 2013 3 Table of Contents List of illustrations List of tables...

Page 4: ...me increase the reliability and service life of the generator However not only these operating instructions but also the laws regulations guidelines and standards applicable in the country of use and...

Page 5: ...with test tip see Figure 1 1 1 Tools see Figure 1 1 2 Engine circuit diagram see Figure 1 1 3 Motor service centre directory see Figure 1 1 4 Engine operating instructions see Figure 1 1 5 Motor repla...

Page 6: ...rical voltage This warning symbol indicates activities during which there is a risk of an electric shock possibly with lethal consequenc es Poisonous substances This warning symbol indicates activitie...

Page 7: ...operate electrical equipment with appropriate power output requirements Oth er applications can lead to injury to the operating personnel and to damage to the generator as well as other damage to equ...

Page 8: ...identifica tion Failure to replace wearing parts Incorrectly performed maintenance or repair work Defectively performed maintenance or repair work Unintended use 2 1 1Intended use The generator produc...

Page 9: ...Foreseeable incorrect use or inappropriate handling include Operation in explosion prone environments Operation in fire prone environments Operation in confined areas Operation without the necessary s...

Page 10: ...terial damage to other property Limited performance or functionality You can avoid existing residual risks by observing and fol lowing these guidelines The special warning notices on the generator The...

Page 11: ...ids Unsuitable hoisting gear Material damage to other equipment in the operating area of the generator can be caused by Inappropriate handling An overvoltage or an undervoltage The generator s perform...

Page 12: ...nt of the chapter General Safety Regulations in practice be trained and instructed according to the rules of con duct in the event of a malfunction occurring have the physical and mental abilities to...

Page 13: ...within the individual life cycles Life cycle Activity Danger zone Work area Transport in the vehicle Radius of 1 0 m none by the operating person nel Radius of 1 0 m Operation Setting up Operating Ra...

Page 14: ...14 Version January 2013 2 5 Signs on the generator These signs must be fitted on the generator and be kept in a clearly legible condition Fig 2 1 Signs on the generator...

Page 15: ...se emission 2 Note Line extension 3 Potential equalization earthing for FI 4 Reference note read operating instructions 5 Nameplate Generator 6 Note Hot surfaces 7 Fuel note 8 Note Open flame prohibit...

Page 16: ...f the generator Protect the generator against moisture and precipitation rain snow during operation Protect the generator against dirt and foreign matter during operation The authorised personnel are...

Page 17: ...e generator is only be set up on sufficiently firm ground The generator may only be set up on even ground The electrical safety must be checked before each start up Do not cover the equipment during u...

Page 18: ...ohibited to refill the generator s fuel tank during opera tion It is prohibited to refill the fuel tank on the generator when it is still hot Use filling aids for refuelling To prevent overflow do not...

Page 19: ...be observed It is prohibited to service the generator during operation It is prohibited to service the generator when it is still hot The generator should be decommissioned if it is not required for m...

Page 20: ...20 Version January 2013 Notes...

Page 21: ...608 DHG ES DI DIN Silent 3 1 Operation engine side Figure 3 1 Components on the operating and engine side 1 Engine 5 Cap for external refuelling 2 Tank cover 6 Feed air to the engine always keep free...

Page 22: ...22 Version January 2013 3 2 Rear generator side Figure 3 2 Electrical compartment components 1 Flap for engine below 3 Feed air to the engine always keep free 2 Exhaust 4 Carrying handle...

Page 23: ...mponents 1 START STOP switch 5 CEE socket 2 Circuit breaker under hinged window 6 Potential equalization earthing for FI 3 Protective earthing conductor test valid for devices up to year of constructi...

Page 24: ...ed with a flexible low vibration suspension Splash proof earthed power and CEE sockets with a nominal voltage of 230 and or 400 V 50 Hz supply the power The generator is designed for mobile operation...

Page 25: ...Status at January 2013 25 Notes...

Page 26: ...falling device can crush hands or feet Take the weight of about 160kg into account Carry the alternator using at least one person per carry ing handle Lift lower the alternator evenly Walk slowly Only...

Page 27: ...seat 1 ing Hook in hook for the crane onto the eye of the generator 2 Transport with the crane to the use location 3 Slowly lower the device and remove the hooks Ensure 4 that the support surface is...

Page 28: ...r is switched off Generator has cooled down Avoid open flames and sparks WARNING Leaking diesel fuel can contaminate soil and groundwa ter Do not fill the tank completely Use a filling aid WARNING Usi...

Page 29: ...after the removing coupling to provide protection For operating periods greater than 3 hours without refuelling external refuelling should be used The external refueling system is activated automatic...

Page 30: ...WARNING Fuel can burn Prevent engine oil and diesel fuel from leaking Do not use starting aids Avoid open flames and sparks WARNING Exhaust gases can cause fatal asphyxiation Provide for sufficient v...

Page 31: ...he electrical devices can be connected and or hooked up after a warming up phase of about one minute 1 Move START STOP switch Fig 4 3 2 into the Start position Only activate the starter briefly max 5...

Page 32: ...generator to an existing electrical grid You can connect up the consumers appliances using shock proof see Figure 3 3 7 or CEE sockets see Figure 3 3 5 En sure that the performance of the generator is...

Page 33: ...den werden 2 2 Hold a test tip an a metallic blank location on the device The test lamp Fehler Verweisquelle konnte nicht gefunden werden 1 on the multifunction display shows the result Test lamp Sign...

Page 34: ...g the E MCS 4 0 back into a ready to operate condition again the START STOP switch must first be turned into the position OFF The display inten sity depends on the ambient light Figure 4 5 Multi funct...

Page 35: ...nds there is an insulation fault present see Chapter 5 Insulation monitoring Only active for an ordered insulation monitoring standard for DIN If the display glows green see Figure 4 54 10 during the...

Page 36: ...ad the total load on the generator is displayed in steps of 10 10 80 green 80 100 yellow and 100 110 red If the OFF symbol glows red see Figure 4 54 4 and the buzzer sounds the EMERGENCY OFF button ha...

Page 37: ...e nicht gefunden werden 1 Unplug the device 2 Press the test button see Figure 4 65 1 The displayed symbol see Figure 4 54 9 indicates the result the buzzer also sounds for insulation monitoring with...

Page 38: ...sumer so that the unit can be operated again Action Operation Press once Acknowledge the buzzer Press twice Reset ISO 4 7 2 Insulation monitoring with switch off The following requirements must be met...

Page 39: ...red Insulation fault 23 k Yellow Insulation fault 34 5 k stays off Connected unit is OK Table 4 5 Insulation monitoring whilst running without switching off If an insulation fault exists and the unit...

Page 40: ...start device as follows with the CAN plug Fig 4 6 Remote start device with CAN plug Battery charging retention might occur simultaneously when using the remote start device 1 Insert plug for the remo...

Page 41: ...an earthing resistance of 50 see BGI 867 2 Alternatively a proper earthing device conforming to VDE 0100 540 can be used such as the main earth ing line in buildings WARNING The generator must be eart...

Page 42: ...witch seeFigure 4 7 10 The switch position displays the result seeFigure 4 7 20 Symbol Significance Position I Switch does not trigger FI protection switch is defective Position 0 Switch triggers FI p...

Page 43: ...oncerning correct disposal of such parts and substances Your author ised ENDRESS generator dealer is happy to advise you Please observe the pertinent environmental protection regu lations when disposi...

Page 44: ...44 Version January 2013 Notes...

Page 45: ...Perform maintenance according to the information in the engine manual 5 2 Maintenance work Only authorised personnel are allowed to carry out mainte nance tasks Perform all work in the maintenance pl...

Page 46: ...g 5 1 2 2 Guide the drain hose seeFigure 1 1 8 through the open 3 ing in the frame and set the oil collection pan in place Screw off the motor s oil drain valve cap seeFig 5 1 1 4 Screw the drain hose...

Page 47: ...pecifically authorised personnel may check the electri cal reliability The electrical reliability must be checked in accordance with the applicable VDE regulations EN and DIN standards and especially...

Page 48: ...enance of the engine was inadequate Follow the engine maintenance instructions The oil level monitor actuates Check oil level and refill if neces sary Too little fuel in the tank Refuel The fuel filte...

Page 49: ...Status at January 2013 49 Notes...

Page 50: ...50 Version January 2013 7 Technical specifications The technical specifications concerning use of the generator are described in this section Fig 7 1 Generator dimensions...

Page 51: ...minal voltage 3 400 V Nominal voltage 1 230 V Rated current 3 17 4 A Rated current 1 8 7 A Voltage tolerance idling nominal output 5 Sound power level at workplace LpA 89 db A Sound pressure level at...

Page 52: ...tions Line max line length Unit HO 7 RN F NSH u 1 5 mm 2 60 m HO 7 RN F NSH u 2 5 mm 2 100 m Table 7 4 Maximum line length of the distribution network as a function of the cable cross section The gene...

Page 53: ...at January 2013 53 8 Replacement parts This section contains the replacement parts needed to run the generator 8 1 Frame with engine and generator Fig 8 1 Replacementparts for the exhaust or generato...

Page 54: ...A IP 54 50Hz E133301 4 Vibration dampers 30 E505724 99 1 Engine air duct 40 E133823 4 Inset handle made of soft PVC E133316 4 Lamellar plugs 27x0 8 3 E133023 4 M12 x 45 cylindrical screw E133024 4 Hex...

Page 55: ...eplacement parts for the electrical junction box Item Part number Quantity Article name E505229 96 1 Front panel 200 E131942 1 START STOP switch E130422 1 Hinged window 230 162314 1 Multifunctional co...

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