Endress+Hauser Flexdip CYA112 Operating Instructions Manual Download Page 27 | Manualshive

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Flexdip CYA112

Accessories

Hauser

27

Ø 7 (0.28)

Ø 21 (0.83)

Ø 25 (0.98)

46 (1.81)

52 (2.05)

A0035706

 21

Mounting tool. Dimensions: mm (in)

Quick fastener

• For quick and easy installation and replacement of sensors

• Material: POM - GF

• Including mounting tool 71093438

• Order number: 71093377

90

(3.54)

128

(5.04)

44.5 (1.75)

G 1"

A0035707

 22

Quick fastener. Dimensions: mm (in)

Sensor adapter NPT ¾"

• Sensor adapter from G 1" to NPT ¾"

• Material: POM - GF

• Order number: 71093382

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Summary of Contents for Flexdip CYA112

Page 1: ...Products Solutions Services Operating Instructions Flexdip CYA112 Wastewater assembly BA00432C 07 EN 14 19 71460314 2019 01 07 ...

Page 2: ......

Page 3: ...ption 7 3 1 Product design 7 4 Incoming acceptance and product identification 8 4 1 Incoming acceptance 8 4 2 Product identification 8 4 3 Scope of delivery 9 4 4 Certificates and approvals 10 5 Installation 11 5 1 Installation conditions 11 5 2 Mounting the assembly 12 5 3 Post installation check 20 6 Maintenance 21 6 1 Maintenance tasks 21 7 Repair 23 7 1 Return 23 7 2 Disposal 23 8 Accessories ...

Page 4: ...us situation can result in a fatal or serious injury LCAUTION Causes consequences If necessary Consequences of non compliance if applicable Corrective action This symbol alerts you to a dangerous situation Failure to avoid this situation can result in minor or more serious injuries NOTICE Cause situation If necessary Consequences of non compliance if applicable Action note This symbol alerts you t...

Page 5: ...ized and specially trained personnel Repairs not described in the Operating Instructions provided must be carried out only directly at the manufacturer s site or by the service organization 2 2 Designated use CYA112 is designed as a modular assembly system for sensors in unpressurized operation in open basins channels and tanks The assembly is designed exclusively for use in liquid media Use of th...

Page 6: ...t them against unintentional operation 4 Label damaged products as defective During operation If faults cannot be rectified products must be taken out of service and protected against unintentional operation 2 5 Product safety 2 5 1 State of the art technology The product is designed to meet state of the art safety requirements has been tested and left the factory in a condition in which it is saf...

Page 7: ...n 1 2 3 4 A0037921 1 CYA112 assembly without float left and with float right 1 Multifunctional clamp ring 2 Immersion tube 3 Bracket 4 Float The assembly is suitable for installation at different heights in a variety of basins The assembly must be installed depending on the ambient conditions ...

Page 8: ...kaging offers the best protection Make sure to comply with the permitted ambient conditions If you have any questions please contact your supplier or your local Sales Center 4 2 Product identification 4 2 1 Nameplate The nameplate provides you with the following information on your device Manufacturer identification Order code Extended order code Serial number Ambient and process conditions Safety...

Page 9: ...formation relating to your device is displayed in this window as well as the product documentation 4 2 3 Manufacturer s address Endress Hauser Conducta GmbH Co KG Dieselstraße 24 D 70839 Gerlingen 4 3 Scope of delivery The scope of delivery comprises Ordered version of assembly Operating Instructions If you have any queries Please contact your supplier or local sales center ...

Page 10: ... be used in the hazardous area in Zone 1 and 2 It does not have special Ex identification labeling as the assembly does not have a potential ignition source of its own and ATEX Directive 2014 34 EU therefore does not apply If sensors have accessible metal surfaces these sensors must be included in the potential equalization system as indicated in the Operating Instructions for the sensor in questi...

Page 11: ...tential equalization must be implemented at the place of installation All electrically conductive parts must be interconnected 100 3 94 A0011037 2 Retaining point shown without splash protection cap Dimensions mm in For use in hazardous areas There must be an electrically conductive connection between the immersion tube side of the assembly and the holder If the assembly is secured using a chain a...

Page 12: ...em consists of CYA112 assembly CYH112 holder Transmitter e g Liquiline CM44 Sensor e g CUS71D 1 2 3 4 5 6 A0010959 3 Measuring system with CYA112 assembly 1 Main pipe of CYH112 holder 2 Transmitter 3 Protective cover 4 Transverse pipe of CYH112 holder 5 Cable ties 6 CYA112 assembly 5 2 2 Mounting stainless steel parts Screw the tubes together finger tight no gaps The threads are lubricated and pro...

Page 13: ...ting then pipe 4 Push the parts together to the end stop Join them within one minute 5 Remove any excess glue 6 Allow the glued parts to harden for at least 5 minutes 5 2 4 Mounting the sensor Preparation 1 Screw or glue the connecting pipe onto the immersion tube 2 Where necessary screw the sensor adapter onto the connection pipe 1 2 3 4 A0011111 4 Cable routing 1 Splash protection cap 2 Sensor c...

Page 14: ...of the rubber plug to match the cable diameter 5 Fit the rubber plug onto the sensor cable 6 Press the rubber plug onto the immersion tube 7 Route the sensor cable downwards in a loop do not bend 8 Fit the splash protection cap The splash protection cap is fixed in place by the lip of the rubber plug 5 2 5 Fixed installation of the assembly on a transverse pipe Prerequisite The sensor is already m...

Page 15: ...ure that the closed side of the cross clamp faces upwards 5 14 3 Mount the multifunctional clamp ring on the immersion tube above the cross clamp funnel shaped side facing upwards 8 16 The multifunctional clamp ring acts as an anti slip lock 4 Attach the cross clamp along with the immersion tube to the transverse pipe of the bracket Make sure that the closed side of the cross clamp faces towards t...

Page 16: ...he CYH112 holder see Operating Instructions BA00430C 1 2 3 4 x A0011420 9 Mounting the chain retainer 1 Mount the multifunctional clamping ring 2 Guide the bracket into the chain 3 Hook the bracket into the multifunctional clamping ring 4 Fit the splash protection cap x 60 to 80 mm 2 35 to 3 15 in Installing the chain retainer 1 Insert weights into the immersion tube only for PVC immersion tubes 2...

Page 17: ...Installing the assembly with a float 3 2 1 A0011422 10 Float mounting 1 Immersion tube with adhesive fitting and sensor adapter ready to install ex works 2 Float 3 Second immersion tube with 45 adhesive fitting Preparation 1 Fit the float item 2 onto the immersion tube item 1 2 Glue the second immersion tube item 3 and the adhesive fitting item 3 onto the immersion tube item 1 13 3 Adjust the clam...

Page 18: ...ew the adapter on tightly 2 Adapter 3 Union nut 4 O rings Installing the quick fastener 1 Provide both O rings item 4 with a thin film of lubricant 2 Screw the adapter item 2 into the connection pipe of the immersion tube 3 Insert a screwdriver or a similar tool serves as lever through the bores item 1 4 Tighten the adapter with the screwdriver 5 Slide the union nut item 3 over the adapter until t...

Page 19: ... 12 Removing the quick fastener 1 Quick fastener with union nut 2 A0016951 13 Removing the quick fastener 2 Connection clips 3 A0016952 14 Removing the quick fastener 3 Mounting tool 4 1 3 A0016953 15 Removing the quick fastener 1 Quick fastener union nut 3 Mounting tool 4 Quick fastener adapter ...

Page 20: ... Fit the mounting tool onto the connection clips 14 19 3 Push the mounting tool in firmly This releases the two connection clips from the fixture 4 Remove the union nut and the mounting tool 15 19 5 Unscrew the adapter from the immersion tube 5 3 Post installation check After mounting check that all the screws are securely tightened When fastening via the pendulum holder check that the assembly ca...

Page 21: ...it easier to perform maintenance tasks with rail mounting involving a pendulum holder and cross clamp 6 1 1 Cleaning the clamps and threads Lubricate the clamps and threads at regular intervals 1 Clean the clamps and threads with soapy water 2 Dry the clamps and threads 3 Apply a thin film of lubricant to the cleaned parts e g Syntheso Glep1 6 1 2 Cleaning the quick fastener 1 Remove the sensor an...

Page 22: ...Maintenance Flexdip CYA112 22 Endress Hauser 6 1 3 Checking the seals Check the seals on the sensor quick fastener and assembly at regular intervals ...

Page 23: ...ompany and also due to legal regulations Endress Hauser is obliged to follow certain procedures when handling any returned products that have been in contact with medium To ensure the swift safe and professional return of the device Refer to the website www endress com support return material for information on the procedure and conditions for returning devices 7 2 Disposal Please observe local re...

Page 24: ...or on the product page www endress com cyh112 Technical Information TI00430C Multifunctional clamp ring In the case of a chain retainer the rear multifunctional clamp ring keeps the chain fixed in place In the case of the main pipe and transverse pipe adjust the working height on the main pipe with the multifunctional clamp ring The multifunctional clamp ring acts as an anti slip lock on transvers...

Page 25: ...er 71092054 47 1 85 73 5 2 89 10 0 39 31 1 22 3 0 12 65 2 56 93 5 3 68 100 3 94 48 1 89 A A A A 89 5 3 52 23 0 91 9 1 0 36 B B B B 9 0 35 55 2 17 79 9 3 15 9 0 35 M 8 6 0 24 15 0 59 12 0 47 16 0 63 7 0 28 66 4 2 61 A0035703 18 Immersion pipe tray Dimensions mm in Wall holder set 2 pipe clamps D 40 Material PE 1 worm drive hose clip for height adjustment Order number 71132469 ...

Page 26: ...n Triangular carabiner Is used to secure the chain Material stainless steel quality V4A Order number 71092052 58 2 28 46 1 81 Ø 6 0 24 10 9 0 43 A0035705 20 Triangular carabiner Dimensions mm in Hook and loop cable ties set of 4 Is used to secure the cables Material PE PA polyethylene polyamide Order number 71092051 Mounting tool Tool to remove the quick fastener Material stainless steel V4A Order...

Page 27: ...ensions mm in Quick fastener For quick and easy installation and replacement of sensors Material POM GF Including mounting tool 71093438 Order number 71093377 90 3 54 128 5 04 44 5 1 75 G 1 A0035707 22 Quick fastener Dimensions mm in Sensor adapter NPT Sensor adapter from G 1 to NPT Material POM GF Order number 71093382 ...

Page 28: ...apter G 1 to NTP Dimensions mm in Sensor adapter G Sensor adapter from G 1 to G Material POM GF Order number 71093383 G 1 26 5 1 04 24 1 0 95 5 0 20 68 2 68 3 0 12 35 1 38 37 1 46 G Ø 27 1 06 Ø 40 1 57 A0035733 24 Sensor adapter G 1 to G Dimensions mm in Sensor adapter Pg 13 5 Sensor adapter from G 1 to Pg 13 5 Material POM GF Order number 71093384 ...

Page 29: ... 1 to Pg 13 5 Engineering unit mm in Immersion tube Connection thread M36 Material stainless steel Length x 600 mm 23 6 in order number 71073767 Length x 1200 mm 47 3 in order number 71073706 M36 Ø 40 1 57 x 35 1 38 35 1 38 A0011042 26 Immersion tube Dimensions mm in Straight connecting pipe for immersion tube M36 to G 1 Material stainless steel Order number 71073768 ...

Page 30: ...nnecting pipe Dimensions mm in 45 connecting pipe for immersion tube M36 to G 1 Material stainless steel Order number 71073769 G1 M 3 6 x 1 5 75 2 95 45 1 0 0 3 9 216 8 5 Ø 40 1 57 90 3 54 A0035738 28 45 connecting pipe Dimensions mm in 90 connecting pipe for immersion tube M36 to G 1 Material stainless steel Order number 71073770 ...

Page 31: ... 6 and 1200 mm 47 2 in For CYA112 assembly version 600 to 2400 mm straight Material Pipe PVC U Spacer PA Worm drive hose clips stainless steel 1 4401 AISI 316 Order number for 600 mm 23 6 version 71158245 Order number for 1200 mm 47 2 in version 71158246 550 21 6 580 22 8 16 0 63 76 3 0 16 0 63 1130 44 5 75 2 95 A B D 16 D 16 A0035742 30 Spray cleaning for CYA112 Dimensions mm in A Version 1200 mm...

Page 32: ...Accessories Flexdip CYA112 32 Endress Hauser A0035835 31 Example of mounted spray cleaning ...

Page 33: ... 7 lb Length 1200 mm 47 2 in 0 6 kg 1 3 lb Length 1800 mm 70 9 in 0 95 kg 2 1 lb Length 2400 mm 94 5 1 3 kg 2 8 lb Immersion tube stainless steel Length 600 mm 23 6 in 0 6 kg 1 3 lb Length 1200 mm 47 2 in 1 2 kg 2 6 lb Length 1800 mm 70 9 in 1 8 kg 4 0 lb Length 2400 mm 94 5 2 4 kg 5 3 lb Length 3600 mm 141 7 in 3 5 kg 7 7 lb Multifunctional clamp ring 0 15 kg 0 33 lb Weight for PVC immersion tube...

Page 34: ...Technical data Flexdip CYA112 34 Endress Hauser Float yellow EVA until mid 2012 approximately Float black EPP from mid 2012 approximately ...

Page 35: ...use 5 Disposal 23 I Incoming acceptance 8 Installation 11 Installation conditions 11 Installation instructions 12 M Maintenance 21 Mounting conditions 11 N Nameplate 8 P Post installation check 20 Product identification 8 R Repair 23 S Safety instructions 5 Scope of delivery 9 Symbols 4 U Use 5 W Warnings 4 ...

Page 36: ...www addresses endress com 71460314 71460314 ...

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