Endress+Hauser Cleanfit W CPA450 Operating Instructions Manual Download Page 1

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BA183C/07/en/10.08
71078284

Operating Instructions

Cleanfit W CPA450

Retractable assembly for 12 mm sensors for DO/pH/ORP
measurement

Summary of Contents for Cleanfit W CPA450

Page 1: ...BA183C 07 en 10 08 71078284 Operating Instructions Cleanfit W CPA450 Retractable assembly for 12 mm sensors for DO pH ORP measurement...

Page 2: ......

Page 3: ...llation 14 3 4 Post installation check 15 4 Operation 16 4 1 First commissioning 16 4 2 Operating elements 16 4 3 Assembly operation 17 5 Maintenance 18 5 1 Cleaning the assembly 18 5 2 Cleaning the s...

Page 4: ...ll the connections Ensure that electrical cables and hose connections are not damaged Do not operate damaged products and secure them against unintentional commissioning Mark the damaged product as be...

Page 5: ...s symbol alerts you to hazards that can cause serious damage to the instrument or to persons if ignored Caution This symbol alerts you to possible faults which could arise from incorrect operation The...

Page 6: ...provided by customer D Flange DN 32 PN 16 ball valve provided by customer E Flange ANSI 1 150 lbs ball valve provided by customer F Ball valve 1 4408 AISI CF 8M G 1 internal G Ball valve 1 4404 AISI 3...

Page 7: ...nform the supplier about damage to the contents Keep the damaged products until the matter has been settled Check that the order is complete and agrees with your shipping documents The packaging mater...

Page 8: ...er 3 2 Installation conditions 3 2 1 Dimensions and process connections a0010341 Fig 2 Dimensions see the following table 27 1 06 135 5 31 46 1 81 23 0 91 21 2 0 83 25 0 98 Z X Y mm inch Z X Y X Y AF...

Page 9: ...380 14 9 830 32 6 C CPA450 E 100 3 94 250 9 84 700 27 5 Flange ANSI 1 543 21 4 693 27 2 1143 45 0 230 9 06 380 14 9 830 32 6 D CPA450 F and CPA450 G 100 3 94 250 9 84 700 27 5 G1 internal 543 21 4 693...

Page 10: ...ailable Installation positions The permissible installation angle of the assembly depends on the sensor Glass electrodes and digital sensors with Memosens technology Install the assembly at an angle o...

Page 11: ...700 or 1150 mm 27 6 or 45 3 from the top of the adapter is required depending on assembly version a0010209 Fig 4 Assembly in moved in state measuring mode ball valve open a0010210 Fig 5 Assembly in m...

Page 12: ...se with extension cable CYK81 measuring cable for extended cable runs a0005322 Fig 6 Measuring system with CPA450 1 Cleanfit assembly 2 Measuring cable 3 Mycom S CPM153 4 Liquiline M CM42 3 3 2 Requir...

Page 13: ...ar 29 to 87 psi Besides water other or additional cleaning solutions may be used in the rinse chamber Make sure cleaning chemicals are compatible with assembly wetted materials of construction Pay att...

Page 14: ...ose the ball valve pos 13 Insert the cable and install the sensor 1 Loosen the cable gland pos 1 using a wrench AF 20 2 Unscrew the lock ring pos 4 using the supplied hook wrench 3 Pull the assembly o...

Page 15: ...lock it in that position using an Allen wrench 5 Open the ball valve pos 13 6 Push the immersion tube into the process until stopped by the setting collar 7 Tighten the compression fitting with the ho...

Page 16: ...11 2 Allen screw M5 3 Compression fitting 4 Lock ring 5 Manual lever for ball valve opening and closing 6 Immersion tube 7 Setting collar for adjustment of immersion depth 8 Drill holes for hook wren...

Page 17: ...on tube into the process until stopping at the setting collar 4 Lock the immersion tube by tightening the compression fitting with the hook wrench This prevents the assembly from inadvertently returni...

Page 18: ...e sealing of the assembly 5 2 Cleaning the sensor You have to clean the sensor before every calibration regularly during operation before being returned for repair You can remove and clean the sensor...

Page 19: ...Hot water or tempered substances containing tensides alkaline 1 or water soluble organic solvents e g ethanol 1 do not use for Tophit ISFET sensors Instead use commercially available acidic cleaning a...

Page 20: ...VDF 2 pieces Order no 50090491 Manometer 0 to 16 bar 0 to 232 psi G Order no 71082362 Drain ball valve to drain residual medium G stainless steel 1 4408 AISI CF 8M Order no 71083041 Hook wrench DIN 18...

Page 21: ...rolyte Memosens functionality as option Ordering acc to product structure see Technical Information TI245C 07 en Ceragel CPS72 CPS72D ORP electrode with double chamber reference system and integrated...

Page 22: ...ding to product structure see Technical Information TI376C 07 en CYK71 measuring cable non terminated cable for the connection of pH sensors and COS41 oxygen sensor or the extension of sensor cables S...

Page 23: ...Nepsi TIIS HART PROFIBUS or FOUNDATION Fieldbus available Ordering acc to product structure see Technical Information TI381C 07 en Liquisys M CPM223 253 Transmitter for pH and ORP field or panel mount...

Page 24: ...71xxxxxxxxx Consisting of 1 sensor holder stainless steel 1 4404 AISI 316 L 1 immersion tube short 3 O rings Viton Order no 51517901 Retrofit kit for installation of digital sensors with Memosens tec...

Page 25: ...ter Warning Risk of leaks Seals must only be replaced by authorized technical personnel You can replace the following seals 2 O rings of the sensor holder 1 O ring 1 thrust collar of the sensor 2 O ri...

Page 26: ...he holder Replace the O rings of the flanged sleeve a0010205 1 Lightly lubricate the O rings 2 Push the flanged sleeve together with the lock ring pos 1 from the immersion tube 3 Replace the inner pos...

Page 27: ...cable gland using a wrench AF 20 3 Place the assembly body on the adapter and tighten the lock ring using a hook wrench 4 Assembly versions without ball valve Start the process Move the assembly to M...

Page 28: ...Troubleshooting Cleanfit W CPA450 28 Endress Hauser 7 3 Spare parts 7 3 1 Exploded view a0010211 Fig 10 Exploded view 7 8 9 11 12 1 2 3 4 5 6 14 10 11 13...

Page 29: ...Kalrez O rings 71028949 7 Setting collar clamping ring compression fitting 51501535 8 Flanged sleeve EPDM nut 51501536 Flanged sleeve Viton nut 51501537 Flanged sleeve Kalrez nut 71028947 9 Adapter G...

Page 30: ...sensor holder and other components according to local regulations 12 Ball valve G 1 stainless steel 1 4408 AISI CF 8M For assembly version CPA450 xFxxx 51501541 Ball valve G 1 stainless steel 1 4404...

Page 31: ...to 130 C 5 to 266 F Caution Consider the maximum process temperature of the sensor Pressure range max 16 bar at 40 C 232 psi at 104 F 6 bar at 130 C 87 psi at 266 F Pressure temperature load curve a0...

Page 32: ...kg 22 1 lb Materials in contact with medium Immersion tube Rinse connection plugs O rings Ball valve Ball valve sealings stainless steel 1 4404 AISI 316L alloy C4 titanium PVDF EPDM Viton Kalrez stai...

Page 33: ...cess 13 Sensor 14 Installation conditions 8 M Maintenance 18 Measurement 17 Measuring system 12 Mechanical construction 32 Mounting 7 N Nameplate 6 O Operating elements 16 Operation 4 Manual 17 Measur...

Page 34: ...Cleanfit W CPA450 34 Endress Hauser...

Page 35: ...__________________________________________ ______________________________________________________________________________________________________________ We hereby certify that this declaration is fil...

Page 36: ...www endress com worldwide BA183C 07 en 10 08 Printed in Germany FM SGML 6 0 DT 71078284...

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