Endress+Hauser ChemoClean CYR 10 Operating Instructions Manual Download Page 33 | Manualshive

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Endress+Hauser ChemoClean CYR 10 Operating Instructions Manual Download Page 33

5

Maintenance and Service

5.1

Cleaning

We recommend the use of solvent-free
cleaners to clean the front panel.

5.2

Maintenance

The hoses and pipes has to be checked on
tightness regularly.

5.3

Repairs

Repairs work must be carried out directly by
the manufacturer or by the Hauser
service organisation.

See the back cover of these operating instruc-
tions for an overview of the Hauser
service network.

Warning:

Any other intervention or modificati-
ons to the system are not permitted
and will void the warranty.

YR10D05.CHP

ChemoClean CYR 10 / CYR 20

Maintenance and Service

Hauser

31

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Summary of Contents for ChemoClean CYR 10

Page 1: ...BA 046C 07 en 02 02 Nr 50073725 Chemoclean Plus CYR 10 CYR 20 Spray Cleaning System for pH Oxygen and Turbidity Operating Instructions Endress Hauser The Power of Know How 88 88 ...

Page 2: ...mation on the cleaning system ChemoClean Safety notes General information You wish to install and operate the cleaning system The required steps are described in this chapter Installation Operation Maintenance Accessories Technical Data Index Ω C Ω C ...

Page 3: ...tallation in hazardous areas 6 3 Installation 7 3 1 Cleaning system for non Ex areas 7 3 2 Cleaning system for Ex areas 8 3 3 Dimensions 10 3 4 Hose connections 12 3 5 Electrical connection 13 3 6 Pneumatic connection to the piezoelectric valves for Ex version 19 4 Operation 20 4 1 Start up 20 4 2 Operation of programme sequencer CYR 20 20 4 3 Operation of CYR 10 29 5 Maintenance and Service 31 5 ...

Page 4: ...t the delivery is complete and agress with the shipping documents the instrument type and version as shown on the nameplate The following items are included in the delivery for CYR 10 Cleaning injector CYR 10 Operating instructions BA 046C 07 en The following items are included in the delivery for CYR 20 Programme sequencer CYR 20 Operating instructions BA 046C 07 en Keep the original packaging ma...

Page 5: ...Elektrostatik achten protect against ESD INJEKTOR CYR10 order code serial no spec CYR10Z D08 24 V DC OL Bild 1 2 Example of a nameplate for injector CYR 10Z D08 ENDRESS HAUSER T 0 60 C amb T 0 60 C amb OutputperDWG132239 132467 Cl I Div 2 GP A B C D Cl I Div 2 GP A B C D INJEKTOR CYR10 order code order code serial no spec TJ CYR10Z F12 12 V DC 12 V DC Bild 1 3 Example of a nameplate for injector C...

Page 6: ...sion D08 Ex d version power supply 24 V DC E12 Ex i version for CPM 152 power supply 12 V DC F12 FM version for CPM152 F G power supply 12 V DC CYR 10Z complete order code Programme sequencer CYR 20 Power supply 0 230 V 50 Hz 1 115 V 50 60 Hz 8 24 V DC complete order code CYR 20 General Information ChemoClean CYR 10 CYR 20 4 Endress Hauser ...

Page 7: ...you strictly adhere to the warnings and notes in these Operating Instructions 2 3 Mounting Start up Operation Warning Installation electrical connection start up operation and maintenance of the cleaning system must be carried out exclusively by trained specialists authorised by the system operator Technical personnel must be familiar with the instructions in this manual and must adhere to them Wh...

Page 8: ...s and regulations Note An appropriate certificate of conform ity is attached to the injector CYR 10Z E12 2 7 General notes for installation in hazardous areas The injector CYR 10Z is built and tested in accordance with harmonised European regu lations CENELEC for Electrical equipment for explosive atmospheres The injector com plies with the basic requirements of the 94 9 EC directive of March 23 1...

Page 9: ...of ChemoClean Spray head suitable for the used assembly Power supply Motive water Cleaning agent transparent grey to spray head pipe disconnector installation requirement Motive water 2 12 bar max suction height 3 m Supply reservoir cleaning agent concentrate YR10NOEX CDR CYR 20 CYR 10 Fig 3 1 Programme sequencer CYR 20 with injector CYR 10 YR10E03 CHP ChemoClean CYR 10 CYR 20 Installation Endress...

Page 10: ...mitter Mycom S CPM 153 Ex and the power supply adapter CCIZ F or Transmitter Mycom S CPM 153 Ex with TopClean CPC 30 Necessary equipment for the operation of ChemoClean Spray head suitable for used assembly and sensor Power supply Motive water Cleaning agent Compressed air supply for CYR 10Z E12 F12 CYR 20 8 Non Ex area Ex area CYR 10Z D08 YR10EX CDR pipe disconnector installation requirement Moti...

Page 11: ...uipment Mycom S 153 Ex with TopClean CPC 30 and injector CYR 10Z E12 F12 1 2 MYCOM S CPM 153 MYCOM S CPM 153 ENDRESS HAUSER MEAS CAL DIAG PARAM Messen Hold Aus Wahl pH 7 00 ATC Temperatur 25 0 C electrical line compressed air water assembly Mycom S 153 Ex Power supply adapter CCIZ Ex area Non Ex area Injector CYR 10Z E12 F12 cleaning agent MESSCCIZ CDR Fig 3 4 Example of a cleaning system with pie...

Page 12: ...7 approx 30 for version Z D 16 G 3 8 D 12 G 1 4 Fig 3 6 Dimensions Injector CYR 10 CYR 10Z D08 YR10ZT02 CDR D 16 G 3 8 D 12 G 1 4 31 53 80 88 80 52 70 47 46 27 23 72 41 75 148 12 G 1 4 37 16 9 indentation 25 17 mm deep 16 G 3 8 Fig 3 5 Dimensions Injector CYR 10Z E12 F12 Installation ChemoClean CYR 10 CYR 20 10 Endress Hauser ...

Page 13: ...uencer CYR 20 YR10 T07 CDR 150 117 113 137 150 14 8 4 3 A Detail A Fig 3 8 Dimensions Protective housing SGH for CYR 20 YR10 SEG TIF 10 ca 125 without opening IP 54 Sealings Fig 3 9 Dimensions Panel mounted frame SEG for CYR 20 YR10E03 CHP ChemoClean CYR 10 CYR 20 Installation Endress Hauser 11 ...

Page 14: ...h pressurized systems it is advised to use a pipe disconnector in order to avoid process medium soak into the motive water line in case of a defect water feeding Place the cleaning agent concen trate vessel always underneath the injector The maximum suction height is 3 m The motive water pressure must not exceed 12 bar The medium back pressure must not exceed 3 bar Attach the hoses to the hose con...

Page 15: ...ged for reasons of interference immunity They are designed in different colours for this purpose plug in head water grey or brown plug in head cleaning agent transparent It is possible to turn the connector insertions in steps of 90 Version CYR 10 Unscrew screw on plug in head Remove and open plug in head Detach cable connection Connect cable ends to the terminal block of the plug in head Screw on...

Page 16: ...CN Please pay attention that the protective earth is connected to the plugs of the solenoid valves correctly 15 14 13 12 11 10 1 2 3 41 51 61 4 5 6 9 8 7 2 1 2 1 CYR 10 CYR 20 L L L N PE PE N L L L YR10ANS CDR Fig 3 12 Terminal connecting plan for CYR 10 Installation ChemoClean CYR 10 CYR 20 14 Endress Hauser ...

Page 17: ...ve earth is connected to the plugs of the solenoid valves correctly Every solenoid valve has to be superposed with a fuse according to its nominal current max 3 x I Nom The connection lines to the electro valves have to be strong and in stalled in a way they are protected against mechanical damage Tighten Pg cable connectors for reaching the protection IP 65 15 14 13 12 11 10 1 2 3 41 51 61 4 5 6 ...

Page 18: ...ntion to the polarity of the piezoelectric valves while connecting Pay attention to the electrostatic discharge Tighten Pg cable connectors for reaching the protection IP 65 Slacken screw on plug in head Remove plug in head Disconnect the cable connection Connect cable to the plug as shown in fig 3 16 The cable connection to the programme se quencer is presented in fig 3 9 Screw on the cable conne...

Page 19: ...ply adapter CCIZ Bild 3 16 Connection of ChemoClean CYR 10Z in Ex area combined with Mycom S and CCIZ Terminal Assignment 9 12 Connection of the binary control signals from Mycom S CXM 153 17 18 Piezo valve cleaner 19 20 Piezo valve water 23 24 Power supply from Mycom S CXM 153 Terminal assignment CYR10Z E12 F12 to power supply adapter CCIZ YR10E03 CHP ChemoClean CYR 10 CYR 20 Installation Endress...

Page 20: ... 3 17 Connection of ChemoClean CYR 10Z in Ex area combined with Mycom S and CPC 30 Terminal Assignment 93 94 93 94 Connection of proximity switch for feedback service 91 92 91 92 Connection of proximity switch for feedback measurement A B Communication between CPC 30 and Mycom S 51 52 51 52 Piezo valve cleaner 47 48 47 48 Piezo valve water L L Power supply from Mycom S CXM 153 Terminal assignment ...

Page 21: ... electrostatic discharge Compressed air 4 6 bar oil free filtered Attach compressed air line to the hose nozzle Fasten hose ends with rapid screwing Connect to compressed air YR10M03 CDR Hose connection piezoelectric valves OD 6 ID 4 Water cleaning agent concentrate mixture Water Cleaner Metering screw Hose connection control valve OD 4 ID 2 Rapid screwing M5 OD6 Fig 3 18 Pneumatic connection to t...

Page 22: ... is active it is possible to manually start a cleaning cycle independent of the programmed cleaning times in the automatic mode Service The service mode can be used to interrupt the automatic mode e g for maintenance work The motive water valve and cleaning agent valve can be opened by pressing a key Programming mode The programming mode is used to enter all the times for the automatic mode Choose...

Page 23: ... to the service mode Water Opens the motive water valve valve remains open while key is pressed Cleaner Opens the motive water and cleaning agent valves simultaneously valves remain open while key is pressed Automatic mode green LED RUN lights up Cleaning cycle runs green LED RUN blinks External Stop Red LED STOP lights up Service mode Red LED STOP blinks Programming mode Yellow LED PROG lights up...

Page 24: ...ogramme sequencer is started up for the first time its operating state is as follows Automatic cleaning is disabled Real time clock is not set No times for interval cleaning and weekly programme are programmed Default values for cleaning cycle are in effect Pre rinse time 10 s Cleaning time t2 5 s Post rinse time t3 10 s See chapter 4 2 5 Programming for modifying the factory settings 08 46 Green ...

Page 25: ... XX Every Xth cleaning cycle with cleaning agent all others with water only x 1 9 4 X Select type of cleaning E 0 Interval cleaning E 1 Weekly programme E 2 XXXX Set type of cleaning 0 off 1 interv 2 weekly progr Set interval time HH MM with and resp for change to MM Select day of week 1 Mo 2 Tue etc Select the number 01 12 of one cleaning cycle for the day selected 1 01 cycle 01 already defined 0...

Page 26: ...mming P 0 cleaning programm Change to level P 1 cleaning cycle Change to level P 2 set real time clock Select the parameter entry Set the hours Change decimal places Set the minutes Go on to the day of the week Set the day of the week 1 Mo 2 Tue 7 Su Confirm your entry and return to programming level P 2 set real time clock Return to automatic mode of operation Operation ChemoClean CYR 10 CYR 20 2...

Page 27: ...ssignment of the programme sequencer CYR 20 is shown in the following table Note The unit ignores the external start signal in the service mode When the external stop signal has been activated the unit cannot be operated via the key board The stop input is not an emergency stop It does not interrupt a running cleaning cycle Terminal Input Output Command Description 61 Input Start Start of a cleani...

Page 28: ...a CLEAR signal for the programme sequencer CYR 20 terminals 5 and 6 When the cleaning cycle is finished the assembly automatically returns to the measuring position 1 2 3 12 13 14 15 6 61 4 41 51 10 11 L1 N PE 1 2 1 2 S201 open 7 9 8 5 ext Start ext Stop ext Clear feedback from assembly Motive water Cleaning agent Hold 1 Hold 2 Hold 1 Hold 2 for transmitter or SPS Motive water of CYR 10 Cleaning a...

Page 29: ...ration requires an additional p e converter For complete automatical control of retractable assembly e g the pneumatic ProbFit CPA 463 or CleanFit the complete system CPC 20 with the CYR 20 programme sequencer is available Press SERVICE key Assembly moves to maintenance position For manual cleaning of the electrode press keys WATER and CLEANER subsequently Press again SERVICE key assembly returns ...

Page 30: ...ve At the CLEAR input always a puls is required for continuing the run ning cleaning cycle Short out the terminals 5 and 6 if the CLEAR input is not used Factory provided the terminals 5 and 6 are shortened out with the internal gravity hook S201 3 3 3 10 ZYKLUS1 CDR Entry START Output HOLD 1 Output HOLD 2 Motive water valve Cleaning agent valve Output for ProbFit CLEAR contact Entry STOP active C...

Page 31: ...llowing table for the relati on between the throttle screw position and concentrated cleaner flow Note The motive water admission pressure should be 2 12 bar see diagramme in fig 4 7 Cleaning time t2 should be follo wed by an adequately long post rinse time t3 to assure proper rinsing of the line towards the spray head This prevents undesi rable influences of residual cleaning agent on subsequent ...

Page 32: ...1 0 bar 1 5 bar 2 0 bar 2 5 bar 3 0 bar 3 5 bar Medium counterpressure 0 0 bar 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 Motive water cleaner mixture ratio motive water pressure bar 0 1 2 3 4 5 6 7 8 9 10 11 12 motive water flow rate l min YR10 T1A EPS 0 1 2 3 4 5 6 7 8 9 Fig 4 7 Diagramme of characteristics motive water pressure medium counter pressure Type of contamination Cleaning agent Greases a...

Page 33: ...Repairs work must be carried out directly by the manufacturer or by the Endress Hauser service organisation See the back cover of these operating instruc tions for an overview of the Endress Hauser service network Warning Any other intervention or modificati ons to the system are not permitted and will void the warranty YR10D05 CHP ChemoClean CYR 10 CYR 20 Maintenance and Service Endress Hauser 31...

Page 34: ...A 611 even supplementary Order no 50086336 Spray cleaning head CPR 3 for CPA 250 CPA 320 Versions see price list Spray cleaning head COR 3 0 for direct in stallation to oxygen sensors COS 3 COS 4 Order no 50004310 Spray cleaning head CUR 3 1 for assemblies CUA 250 COA 250 Oder no 50060691 Spray cleaning head CUR 4 for direct installation to turbidity sensors Oder no 50066917 TopClean CPC 30 Contro...

Page 35: ...old external device Operation of a retractable assembly Contact load 2 NO contact 2 NO contact 1 change over contact 230 V 3 A 100 VA Contact inputs External Start External Stop External Clear NO contact NO contact NO contact Cleaning programme Pre rinse time 1 60 seconds Cleaning time 1 60 seconds adjustable Post rinse time 1 60 seconds adjustable Interval cleaning 10 min 99 hours adjustable Week...

Page 36: ...nt Imax 65 mA Max input power Pmax 0 9 W Certificate of conformity piezoelectric valves LCIE 95 D 6146 X Process connections Motive water connection Pressure hose nozzle D 16 G 3 8 Cleaning agent concentrate connection Pressure hose nozzle D 12 G 1 4 Cleaning agent output connection Pressure hose nozzle D 16 G 3 8 Pressurised air connection piezoelectric valves CYR 10Z E12 10Z F12 ID 4 OD 6 Materi...

Page 37: ...ey functions 21 M Maintenance 31 Materials 34 Measuring system Ex area 8 9 Measuring system non Ex area 7 Medium counterpressure 30 Mixture process 29 Mixture ratio 29 30 Motive water pressure 30 Motive water connection 12 Mounting 5 Mounting frame SEG 32 N Nameplate 3 O Operating data 34 Operating elements 21 Operating modes 20 Operation 5 20 30 Operation injector CYR 10 29 Operation of programme...

Page 38: ...T Technical data 33 34 Throttle screw 29 TopClean CPC 30 18 32 Transport 2 U Unpacking 2 Index ChemoClean CYR 10 CYR 20 36 Endress Hauser ...

Page 39: ...a Tel 042 56993 Fax 042 50981 Brazil Samson Endress Hauser Ltda Sao Paulo Tel 011 50313455 Fax 011 50313067 Canada Endress Hauser Ltd Burlington Ontario Tel 905 6819292 Fax 905 6819444 Chile Endress Hauser Chile Ltd Santiago Tel 02 3213009 Fax 02 3213025 Colombia Colsein Ltda Bogota D C Tel 01 2367659 Fax 01 6104186 Costa Rica EURO TEC S A San Jose Tel 02 961542 Fax 02 961542 Ecuador Insetec Cia L...

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