Endress+Hauser Cerabar S PMC 731 Operating Instructions Manual Download Page 1

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cerabar S

Pressure Transmitter

Operating Instructions

BA 187P/00/en/03.03
Software version 7.1
52016868

4...20 mA

Test

Hauser

Endress

The Power of Know How

Summary of Contents for Cerabar S PMC 731

Page 1: ...cerabar S Pressure Transmitter Operating Instructions BA 187P 00 en 03 03 Software version 7 1 52016868 4 20 mA Test 1 2 3 Hauser Endress The Power of Know How...

Page 2: ...apter 6 2 Calibration with reference pressure Linearisation Chapter 6 3 Dry calibration Chapter 4 Locking Unlocking with keys Level or pressure Level no yes Table Automatic Linearisation Chapter 6 4 C...

Page 3: ...Measuring point information 29 6 Level Measurement 30 6 1 Start up with the Universal HART Communicator DXR 275 Commulog VU 260 Z or Commuwin II 30 6 2 Calibration with reference pressure 34 6 3 Dry...

Page 4: ...n for Set Output Safety V0H8 parameter available again Set Simulation Current V7H1 parameter Simulations limits again 3 6 to 22 mA 7 0 from 10 00 6570 7 1 Operation Mode V3H0 Pressure in extended New...

Page 5: ...ting V3H6 Row No Table V3H7 Input Level V3H8 Set Volume V3H9 Pressure before Bias Pressure after Bias and Security Locking parameters moved from the Linearisation menu to the Service menu Error and wa...

Page 6: ...6 Endress Hauser...

Page 7: ...measuring system used in the explosion hazardous area must comply with all existing national standards The instrument can be supplied with the following certificates as listed in the table A separate...

Page 8: ...indicate explosion hazardous areas Devices located in and wiring entering areas with the designation explosion hazardous areas must conform with the stated type of protection Safe area non explosion...

Page 9: ...a filling liquid transmitting the pressure to a resistance bridge The bridge output voltage which is proportional to pressure is then measured and processed Level measurement The hydrostatic pressure...

Page 10: ...communication signal is superimposed on the signal current and is used for remote calibration These instruments have additional functions also to measure level Operation can be carried out using the C...

Page 11: ...lication Measurement in gases Mount the shut off valve above the tapping point so that condensate can run back into the process Measurement in steam Mount with a below the tapping point The pigtail re...

Page 12: ...and version Note The diaphragm of the Cerabar S must not be pressed in or cleaned with pointed or hard objects 0 10 bar BA187Y07 Figure 2 4 Mounted on a shut off valve for measuring liquids Note 14 G...

Page 13: ...ow the lowest measuring point The instrument should not be installed within the flow of material in the outlet of the tank or at a place in the tank where pressure pulses from agitator blades may occu...

Page 14: ...asuring point Measuring point very moist hot strongly vibrating difficult to access BA187Y14 0 10 bar 60 3 6 BA187Y15 183 81 A 118 70 111 60 3 0 10 bar PMC 731 A 19 mm PMP 731 Flush mounted diaphragm...

Page 15: ...r of the Z S keys are protected from water The housing can turned through 270 to turn the housing undo the screw below the connection compartment turn the housing tighten the screw again 0 10 bar BA18...

Page 16: ...4 20 mA 11 5 45 V DC EEx ia 11 5 30 V DC EEx d 13 30 V DC EEx nA 11 5 36 V DC BA187Y75 Figure 2 11 Electrical connection of the Cerabar S left For all versions with 4 20 mA right For versions with fla...

Page 17: ...intrinsically safe Smart transmitters with a HART or INTENSOR protocol to the RS 232 C serial interface of a personal computer This enables the transmitter to be remotely operated with the Endress Ha...

Page 18: ...uring point by locking unlocking Z and S Locking the measuring point Z and S Unlocking the measuring point The procedure for commissioning the measuring point with local operation is described in Chap...

Page 19: ...ersion 1 7 and above see also BA 028F H VH 02 12 50 H BA187Y31 Select matrix field with Call up entry mode with Enter parameters with On error calls up the error message in plain text I O PMC 631 LIC0...

Page 20: ...tions Commuwin II Updates Downloads Matrix mode Menu Device You can access the extended functions of the Cerabar S such as level measurement using the Device Parameter Matrix menu Each row is allocate...

Page 21: ...s calibration without reference pressure The lower and upper range values are set with the local keys Key Entry 1 Set lower range value Press Z or Z serveral times As the span remains constant the upp...

Page 22: ...5 4 mA by pressing the Z or Z keys several times 5 Enter pressure near the upper range value e g 0 9 bar 6 Calculate the associated current value for the applied reference pressure e g 0 9 bar equals...

Page 23: ...operation Simultaneously press Z and S once 1 Unlocking operation Simultaneously press S and Z once Note Locking using the local keys blocks operation over the local keys as well as all operations vi...

Page 24: ...y locking Retrieval of measuring point information Instructions on operating via the Commulog VU 260 Z Pressing the key calls up the entry mode the line flashes To complete the entry the key must agai...

Page 25: ...si Confirm The pressure units in the table below are available If you want the pressure value to be displayed in follow the instructions in the Section Output Pressure in below Output Pressure in If y...

Page 26: ...nfirm 2 Acting pressure is taken for upper range value V0H4 Sets 20 mA automatically Confirm Position calibration display only bias pressure If the display does not show zero after zero point adjustme...

Page 27: ...nt pressure Display Current V7H0 4 03 mA The 4 mA Value V0H1 is set to 0 0 bar 2 The pressure for zero correction is Sensor Pressure V7H8 0 03 bar corresponds to the position dependent pressure Main g...

Page 28: ...V9H9 130 is the code for unlocking the measuring point This protects the measuring point against unwanted and unauthorised changes to parameters entered Keys Key Entry 1 Locking operation Simultaneous...

Page 29: ...255 V7H4 Low Sensor Trim units in V0H9 selectable V7H5 High Sensor Trim units in V0H9 selectable V7H6 Lower range limit of sensor units in V0H9 selectable V7H7 Upper range limit of sensor units in V0H...

Page 30: ...e V3 of the operating matrix can be selected Software No given in V2H2 for devices with HART protocol 6570 for devices with INTENSOR protocol 6950 Contents This Chapter contains the following informat...

Page 31: ...in the measured value V0H7 Damping 0 40 s e g 20 s Confirm Selecting pressure units The pressure units available are given in the table below After selecting new pressure units all information on the...

Page 32: ...lue Matrix Path through the menus Entry 1 Example Lower and upper range values are set Set 4 mA Value V0H1 0 mbar Set 20 mA Value V0H2 1500 mbar 2 The current measured value V0H0 displays in the press...

Page 33: ...V3H4 still contains the factory setting of 1 i e the actual factor is 1 1 2 g cm3 density factor 1 1 g cm 3 Matrix Path through the menus Text Main group Linearisation 1 Entering the density factor e...

Page 34: ...Density Correction page 33 Main group Linearisation 4 Select operation mode V3H0 Operation mode Level linear or Level cylindrical horizontal Confirm Confirm 5 Enter the level or volume at the minimum...

Page 35: ...full V0H2 Sets 20 mA e g 0 3 bar Confirm Change of product see Density Correction page 32 Main group Linearisation 4 Select operating mode V3H0 Operation mode Level linear or Level cylindrical horizo...

Page 36: ...curve gauging With semi automatic entry of the linearisation curve the tank is filled or emptied The height is automatically determined by the Cerabar S by the hydrostatic pressure the appropriate vo...

Page 37: ...r Confirm 2 Enter the theoretical pressure for the lower range value empty V0H1 Sets 4 mA 0 mbar Confirm 3 Enter the theoretical pressure for the upper range value full V0H2 Sets 20 mA 500 mbar Confir...

Page 38: ...tically Confirm 2 Adopt the acting pressure for the lower range value empty V0H3 Sets 4 mA automatically Confirm Fill the vessel to the end point full 3 Adopt the acting pressure for the upper range v...

Page 39: ...unlocking operation After calibration or entering all parameters operation can then be locked using the keys Z and S or via the matrix by entering a three character code number 130 in V9H9 130 is the...

Page 40: ...ull V2H5 Overload counter pressure 0 255 V3H1 Lower range value for level volume or weight empty V3H2 Upper range value for level volume or weight full V7H4 Low Sensor Trim units in V0H9 selectable V7...

Page 41: ...ning Sensor calibration Values in V7H4 and V7H5 Low Sensor Trim and High Sensor Trim are too close together e g after sensor recalibration Reset system Code 2509 recalibrate sensor 23 E 106 Error Down...

Page 42: ...Increase pressure until message disappears Cable connection between sensor and main electronics interrupted Check cable connection Sensor defective Replace sensor 9 E 602 Warning Linearisation curve...

Page 43: ...l reached for 20 mA value This warning appears when calibrating the 20 mA value without a reference pressure using the S or S keys The value is not accepted Carry out the calibration again and make su...

Page 44: ...onses To find out which parameters are reset with the 5140 2380 and 731 reset codes refer to the table on page 45 Other reset codes have the following effects Device warm start 62 2509 This reset sets...

Page 45: ...2380 731 V7 Current mA Simulation Off Set simulation current Min current 4 mA Off Off Off Low sensor trim V7H6 V7H6 High sensor trim V7H7 V7H7 Low sensor limit High sensor limit Sensor pressure Tempe...

Page 46: ...11 bar 0 001 bar 0 4 bar gauge pressure 0 4 bar 0 4 bar 0 44 bar 0 44 bar 0 004 bar 2 bar gauge pressure 1 bar 2 bar 1 2 bar 2 2 bar 0 02 bar 10 bar gauge pressure 1 bar 10 bar 2 bar 11 bar 0 1 bar 40...

Page 47: ...assigned to the applied pressure using the relevant Low Sensor Trim V7H4 High Sensor Trim V7H5 or Zero Correction Value V9H5 parameters Calculation of the value for the lower editing limit of V7H4 V7H...

Page 48: ...e take the following protective measures Remove all traces of the product This is particularly important if the product is dangerous to health e g corrosive poisonous carcinogenic radioactive etc We d...

Page 49: ...t Tilt the display forward and remove Remove plug Screw down the cover 0 10 BAR ABS 0 1 2 3 4 5 6 7 8 9 A BCD E F 0 1 2 3 4 5 6 7 8 9 A BCD E F 4 20 mA 4 20 mA Test Test 1 2 3 Switch off power supply...

Page 50: ...ix the mounting ring Plug in the connectors noting size and coding Attach display of cover and screw down the cover to the display compartment Changing the sensor module Removal Remove the complete el...

Page 51: ...ensor Trim 1 0 bar Confirm 4 Reference pressure High Sensor Trim V7H5 value 6 0 bar 5 The value 6 0 is assigned to the applied pressure V7H5 High Sensor Trim 6 0 bar Confirm 6 The sensor is now calibr...

Page 52: ...aintain at this temperature for about 2 hours to condition the gasket 8 6 Replacement parts The diagram on the next page shows all replacement parts needed for Cerabar S together with their order numb...

Page 53: ...rsions FM is CSA is Cenelec EEx d Versions Standard Cenelex EEx ia EEx d FM is FM xp CSA is CSA xp Versions Standard EEx ia CSA is FM is not for EEx d Interchangeable threaded boss Limit stop cpl 919...

Page 54: ...on linearity is required This is specified by the smallest possible measurement error which can be supplied by the DKD calibration centre Absolute for 30 mbar to 100 mbar span 0 3 for 30 mbar 1 of se...

Page 55: ...C 631 PMP 635 Depends on max permissible temperature of the diaphragm seal fluid and the width of the diaphragm Pressure specifications See nameplate observe pressure temperature derating Mechanical c...

Page 56: ...graph 28 segments Pressure display as four digit number and also in relating to the set measuring range as bar graph Display resolution Digital display 0 1 Bar graph 1 segment equals 3 57 of the set...

Page 57: ...S Thread PF external 135 PMC 731 1K Thread PT external 135 PMC 731 1T Thread M 20x1 5 external 135 PMC 731 AL AH Hygienic Connections DIN 11851 163 PMC 731 DL Hygienic Connection Clamp 163 PMC 731 LL...

Page 58: ...P 635 CA Seperator with G1 2 DIN 16 288 form B 206 PMP 635 DA Seperator with NPT ANSI B 1 201 206 PMP 635 EC ED EF Flanges DIN 2501 DN 25 224 224 224 PMP 635 EK EM EN EP Flanges DIN 2501 DN 50 224 224...

Page 59: ...ure 1 Sq root 2 Level 3 Cyl hor 4 Manual 5 Press 6 disabled4 Display at 4 mA1 Display at 20 mA1 Unit after lineari sation1 Density factor2 Clear manuel level Line no 1 21 Input level Set volume V4 V6...

Page 60: ...play field Entry field HART serial No Serial No sensor Process connection P Process connection P Gasket Process membran Filling fluid Max alarm current Measuring point 6 V9 7 VA Service User informati...

Page 61: ...ppr 3 Clear manual level activate manual semi autom clear Line No Input level Set volume V4 V6 V7 Additional functions Current Simulation Simulation output current Min current 4 mA Low sensor calibrat...

Page 62: ...0H5 If the on site display indicates process pressure zero not as zero after calibrating the lower range value depending on position you can correct the display value of the on site display to zero bi...

Page 63: ...displayed in Refer to Chapter 5 Level linear for level volume or weight measurements for standing tanks The level is linear to the measured pressure Refer to Chapter 6 Level cylindrical horizontal fo...

Page 64: ...his parameter you may delete individual points from the linearisation table First activate the linearisation table using the parameter Manual Level V3H6 Refer to this table parameter Line No V3H7 and...

Page 65: ...ed Refer to Chapter 5 1 Section Zero Correction Factory Setting 0 0 Zero Correction Value V9H6 Indicates the value by which the sensor characteristic curve was shifted for a zero correction Refer to p...

Page 66: ...l on the minus side For options see parameter Process Connection VAH4 Gasket VAH6 Select and display the gasket material Options FPM Viton NBR EPDM urethane IIR KALREZ FPM Viton for oxygen application...

Page 67: ...T Communicator DXR 275 Software version 7 1 60 Measuring system 10 Metal sensor 9 Mounting 7 Mounting instructions with diaphragm seal PMC 631 PMP 635 13 Mounting instructions without diaphragm seal P...

Page 68: ...Tritec S R L Cochabamba Tel 04 4256993 Fax 04 4250981 Brazil Samson Endress Hauser Ltda Sao Paulo Tel 011 50313455 Fax 011 50313067 Canada Endress Hauser Ltd Burlington Ontario Tel 905 6819292 Fax 905...

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