Encore EDGE EE48FR691V32SS Operator'S Manual Download Page 31

 

 

 

31

 

 

CHECK MOWER BLADES 
Service Interval:  Before each use or daily 

Stop engine, wait for all moving parts to stop, and 
remove key.  Engage parking brake.

 

1.  Lift deck and secure in raised position as stated 

in the 

Clean Grass Build-Up Under Deck

 

section.

 

2.  Inspect blades and sharpen or replace as 

required.

 

3.  Reinstall the blades (if they were removed) in 

the following order:

 

A.  Install (3) spacers, blade, spring washers 

and bolt.

 

B.  Install the bushing and blade onto spindle.

 

C.  Apply lubricant to threads of blade bolt as 

needed to prevent seizing.  Copper-based 
anti-seize preferable.  Grease acceptable 
substitute.  Install blade bolt finger tight then 
torque the blade bolts to 50-60 ft-lb (68-81 
N-m). 

   

WARNING

 

Incorrect installation of the blade or 
components used to retain the blade can be 
dangerous.  Failure to use all original 
components and assembled as shown could 
allow a blade or blade component to be thrown 
out from under the deck resulting in serious 
personal injury or death. 

Always use original equipment, i.e. blades, 
blade bushings, and blade bolts as shown. 

 

WARNING 

Blades are sharp.  Protect your hands 
with gloves and/or wrap blades with a 
heavy cloth when handling. 

 

CHECK SAFETY INTERLOCK SYSTEM 
Service Interval:  Before each use or daily 

    

CAUTION 

It is essential that operator safety 
mechanisms be connected and in proper 
operating condition prior to use. 

 

Do not tamper with the interlock switch. 

 

Check the operation of the interlock 
switches daily and replace any damaged 
switches before operating the machine. 

 

 

Note:  

To prevent engine cut-outs on rough terrain 

the seat kill switch has a 1/2 second delay. 

1.  Check starting circuit.  Starter 

should

 crank 

with parking brake 

engaged

, PTO 

disengaged

 

and motion control lever pushed down in the 

neutral lock 

position.  The operator does not 

need to be in the seat to start the engine.

 

 

Try to start with 

operator in seat

, parking brake 

disengaged, PTO disengaged and motion 
control lever in the 

neutral lock

 position 

– 

starter 

must not crank. 

 

Try to start with 

operator in seat, 

 parking 

brake 

engaged

, PTO 

engaged 

and motion 

control levers in the 

neutral lock

 position 

– 

starter 

must not crank.

 

 
Try to start with 

operator in seat

, parking brake 

engaged

, PTO 

disengaged, and the left 

motion control lever in, 

 starter 

must not 

crank, 

repeat again with the 

right lever in, 

 

then with 

both levers in

 

– starter 

must not 

crank. 

2.  Check the kill circuits.  Run engine at one-third 

throttle, 

disengage

 parking brake and 

raise off 

of seat (but do not get off of machine) engine 

must initiate shutdown

 after approximately 

1/2 second has elapsed (seat has time delay kill 
switch to prevent cut-outs on rough terrain).

 

 
Run engine at one-third throttle, 

engage PTO

 

and 

raise off 

 of seat (but do not get off of 

machine) engine 

must initiate shutdown

 after 

one second has elapsed if the handles are in.  

Summary of Contents for EDGE EE48FR691V32SS

Page 1: ...OPERATORS MANUAL EE48FR691V32SS EE52FR691V32SS EE60FR730V32SS...

Page 2: ...2...

Page 3: ...3 ENCORE MFG A DIVISION OF WORLDLAWN POWER EQUIPMENT INC WWW ENCOREEQUIPMENT COM 401 COMMERCE STREET BEATRICE NE 68310 800 267 4255 FAX 402 223 4103...

Page 4: ...4...

Page 5: ...632093 48 COLLECTION TUBE FITS MODELS EE52FR691V32SS EE52FX691V34 MULCH KIT 451004 52 MULCH KIT GRASS CATCHER ASSEMBLY 5101305 52 GRASS CATCHER W WEIGHTS 632074 52 BLOWER 542119 52 COLLECTION TUBE FI...

Page 6: ...6...

Page 7: ...SPECIFICATIONS 19 MODEL NUMBER 19 FUEL SYSTEM 19 ELECTRICAL SYSTEM 19 TRANSMISSION 19 CUTTING DECK 19 OPERATION 20 OPERATOR CONTROLS 20 STEERING AND MOTION CONTROL 20 SAFETY INTERLOCK 20 CHOKE CONTROL...

Page 8: ...MAINTENANCE 27 RECOMMENDED MAINTENANCE SCHEDULE S 28 CHECK ENGINE OIL LEVEL 29 CHECK BATTERY CHARGE 29 RECOMMENDED JUMP STARTING PROCEDURE 30 CHECK MOWER BLADES 31 CHECK SAFETY INTERLOCK SYSTEM 31 CH...

Page 9: ...OWER DECK DRIVE BELT TENSION 38 PARK BRAKE ADJUSTMENT 38 MOTION CONTROL LINKAGE ADJUSTMENT 39 NEUTRAL ADJUSTMENT 40 CLEANING 40 CLEAN ALL DEBRIS FROM ENGINE AND EXHAUST SYSTEM AREA 41 CLEAN DUST AND D...

Page 10: ...d people operate the equipment without proper instruction Keep everyone especially children and pets away from the area of operation Remember that the operator or user is responsible for accidents or...

Page 11: ...ace gasoline containers on the ground away from your vehicle while filling Do not fill gasoline containers inside a vehicle or on a truck or trailer bed because interior carpets or plastic truck bed l...

Page 12: ...vibration inspect machine for damage and repair before resuming operation o Before clearing blockages o Before leaving the operator position Never mow with the discharge deflector raised removed or al...

Page 13: ...heels dropping over edges ditches steep banks or water can cause rollovers which may result in serious injury death or drowning Keep the roll bar in the raised and locked position and use seat belt Lo...

Page 14: ...ure it works properly The machine must not be operated with defective or unmounted protective plate protective cowlings safety switches or other protective devices Regularly clean deck and underside o...

Page 15: ...all safety signs legible Remove all grease dirt and debris from safety signs and instructional labels Replace all worn damaged or missing safety signs When replacement components are installed be sur...

Page 16: ...16 8304 8303 363023 8008 8318 8307 633124 443050 543433...

Page 17: ...17 633228 543392 543391 543397 543396 543401...

Page 18: ...18 633105 633106...

Page 19: ...Fuel Filter In line ELECTRICAL SYSTEM Charging System 12 Volt 15 Amp 3600 RPM Battery Type Group Ul Battery Class 280 CCA Minimum Battery Voltage 12V DC Polarity Neg Ground Fuses o 1 20A Main o 1 15A...

Page 20: ...ontrol lever is pulled up or engine will stop Engine will stop if the motion control lever is pulled up unlocked from the neutral lock position while brake is engaged CHOKE CONTROL The black pull knob...

Page 21: ...engine starts NOTE To start the engine the control levers must be in the neutral positions park brake must be on and blade switch must be off HOUR METER Located on the control console The hour meter...

Page 22: ...be pulled out up to engage the blades Switch is pushed in to disengage the blades PRE START Fill fuel tank on level ground For best results use only clean fresh regular grade unleaded gasoline with an...

Page 23: ...dually return choke to the OFF position as the engine warms up BLADE ENGAGEMENT DANGER The rotating blades under the mower deck are dangerous Blade contact can cause serious injury or death Do Not put...

Page 24: ...cause the Operator to lose control of the machine which may cause damage to the machine or injury Use slow and steady movement of the control levers Use caution when making turns Slow the machine down...

Page 25: ...le and allow the deck to lower to the cutting height ADJUSTING THE ANTI SCALP ROLLERS It is recommended to change the anti scalp roller position when the height of cut has changed 1 Stop the machine a...

Page 26: ...sudden deceleration while backing unit down a ramp to avoid tipping backward LOADING A UNIT Use extreme caution when loading units on trailers or trucks Backing unit onto trailer or truck is recommend...

Page 27: ...do any maintenance Also push the wire s aside so accidental contact with the spark plug does not occur While maintenance or adjustments are being made someone could start the engine Accidental startin...

Page 28: ...oil Every 40 hours Check the hydraulic oil level Check the condition of the belts Check the tire pressures Lubricate the caster wheel bearings Lubricate strut arms Every 100 hours Clean dust and dirt...

Page 29: ...TED ACCESSORIES CONTAIN LEAD AND LEAD COMPOUNDS CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER AND REPRODUCTIVE HARM WASH HANDS AFTER HANDLING Allowing batteries to stand for an extended p...

Page 30: ...mage the electrical system Be certain of battery terminal polarity and jumper cable polarity when hooking up batteries NOTE The following instructions are adapted from the SAE J1494 Rev Dec 2001 Batte...

Page 31: ...ected and in proper operating condition prior to use Do not tamper with the interlock switch Check the operation of the interlock switches daily and replace any damaged switches before operating the m...

Page 32: ...ighten hardware or correct problem before operating SERVICE AIR CLEANER Service Interval 250 Hours 1 Stop engine wait for all moving parts to stop and remove key Engage parking brake 2 See the Engine...

Page 33: ...p side of the cutting deck to check the mower blade drive belt condition 3 Look under the engine deck to check the pump drive belt condition 4 Check all idler arms to be sure they pivot freely LUBRICA...

Page 34: ...r by hand turn 3 4 to one full turn after the filter gasket contacts the filter base surface 5 Re install the filter guard with three 1 4 screws Torque screws to 65 in lbs 7 3 Nm each 6 Repeat steps 1...

Page 35: ...ing make sure the reservoir is at the proper oil level If it is not fill to the vehicle manufacturer s specifications The following procedures should be performed with the vehicle drive wheels off the...

Page 36: ...Pump grease into the fitting until grease is seen coming up through the bearing Do not over fill Do not fill the housing 3 Reinstall the protective cap and tap into place CHECK V BELTS Service Interva...

Page 37: ...could be dangerous The mechanical or hydraulic jacks may not be enough support or may malfunction allowing the unit to fall which could cause injury Do Not rely solely on mechanical or hydraulic jack...

Page 38: ...RIVE BELT TENSION These instructions are for the 52 deck only 48 60 decks do not require adjustments Adjust deck tension idler by loosening or tightening eyebolt for more or less tension in the Mower...

Page 39: ...eft hand thread 3 Next lengthen both lower linkages by turn the rod several turns to make sure that the transmission cannot bottom out in the adjustment slot when the Single Stick is in the full speed...

Page 40: ...eutral plate just enough so that the plate can move freely 2 Start the engine With the Single Stick control lever still in the down position move the Single Stick handle until both wheels stop rotatin...

Page 41: ...ly reinstalled Operating the engine without cooling shrouds will cause engine damage due to overheating CLEAN DEBRIS FROM MACHINE Service Interval Before each use or daily 1 Stop engine wait for all m...

Page 42: ...y is closed or the tap for the fuel tank is in the wrong position Clogged fuel filter or fuel line Faulty ignition system Starter does not turn the engine over Blade switch is engaged Steering control...

Page 43: ...is disconnected Machine moves slowly unevenly or not at all Parking brake on Bypass valve on pump open Drive belt for the transmission is slack or has come off Air in hydraulic system Mower deck not...

Page 44: ...he machine for storage follow these steps 1 Thoroughly clean the machine especially under the mower deck Touch up damage to the paint and spray a thin layer of oil on the underside of the mower deck t...

Page 45: ...45 WIRING SCHEMATICS...

Page 46: ...ts covering maintenance on your lawn mower but Worldlawn Power Equipment cannot deny warranty solely for the lack of receipts As the lawn mower owner you should however be aware that Worldlawn Power E...

Page 47: ...s or repairs must be provided at distribution centers that are franchised to service the subject engines or equipment 6 The owner must not be charged for diagnostic labor that leads to the determinati...

Page 48: ...er or part thereof which in Encore s sole discretion is deemed defective shall be repaired or replaced at Encore s option without charge for parts or labor up to three years of the original date of pu...

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Page 52: ...ALL RIGHTS RESERVED EDGE OPERATORS MANUAL CONTENTS SUBJECT TO CHANGE 202005...

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