Encore Caliber EC52FX730V3 Operator'S Manual Download | Manualshive

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Summary of Contents for Caliber EC52FX730V3

Page 1: ...EC52FX730V3 EC52FX730V3CA EC60FX730V3 EC60FX730V3CA EC52FX730V5 EC52FX730V5CA EC60FX801V5 EC60FX801V5CA OPERATORS MANUAL...

Page 2: ...2 ENCORE MFG A DIVISION OF WORLDLAWN POWER EQUIPMENT INC ENCOREEQUIPMENT COM 2415 ASHLAND AVE BEATRICE NE 68310 800 267 4255 FAX 402 223 4103...

Page 3: ...EL NUMBER 14 ENGINE 14 FUEL SYSTEM 14 ELECTRICAL SYSTEM 14 TRANSMISSION 14 CUTTING DECK 14 OPERATION 15 OPERATOR CONTROLS 15 STEERING AND MOTION CONTROL 15 SAFETY INTERLOCK 15 CHOKE CONTROL 15 THROTTL...

Page 4: ...A UNIT 21 LOADING A UNIT 21 MAINTENANCE 22 RECOMMENDED MAINTENANCE SCHEDULE S 23 CHECK ENGINE OIL LEVEL 24 CHECK BATTERY CHARGE 24 RECOMMENDED JUMP STARTING PROCEDURE 25 CHECK MOWER BLADES 26 CHECK S...

Page 5: ...RAKE ADJUSTMENT 33 MOTION CONTROL LINKAGE ADJUSTMENT 34 NEUTRAL ADJUSTMENT 35 MOTION CONTROL DAMPER ADJUSTMENT 35 MOTION CONTROL NEUTRAL LOCK PIVOT ADJUSTMENT 35 MOTION CONTROL HANDLE ADJUSTMENT 35 CL...

Page 6: ...children and pets away from the area of operation Remember that the operator or user is responsible for accidents or hazards occurring to other people or their property PREPARATION Evaluate the terrai...

Page 7: ...ntainer and slow the loss of any static charge When practical remove gas powered equipment from the truck or trailer and refuel the equipment with its wheels on the ground If this is not possible then...

Page 8: ...ction system or mulch kit in place and working properly Do Not change the engine governor setting or overspeed the engine WARNING Hands feet hair clothing or accessories can become entangled in rotati...

Page 9: ...d position and use seat belt Lower the roll bar only when absolutely necessary Do Not wear seat belt when the roll bar is down Drive slowly and carefully Raise the roll bar as soon as clearance permit...

Page 10: ...ce explosive gasses Battery gases can explode causing serious injury Keep sparks flames or cigarettes away from battery Ventilate when charging or using battery in an enclosed space Make sure venting...

Page 11: ...onents If an attachment or accessory has been installed make sure current safety signs are visible New safety signs may be obtained from your authorized Worldlawn equipment dealer Safety signs may be...

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Page 14: ...r Fuel Filter In line ELECTRICAL SYSTEM Charging System 12 Volt 15 Amp 3600 RPM Battery Type Group Ul Battery Class 350 CCA Minimum Battery Voltage 12V DC Polarity Neg Ground Fuses 2 20A TRANSMISSION...

Page 15: ...er the left the right or both levers are moved from neutral lock position while brake is engaged CHOKE CONTROL The black paddle located on the control console The choke is used to aid in starting a co...

Page 16: ...the number of hours that the engine has run DRIVE WHEEL RELEASE VALVES Drive wheel release valves are used to release the hydrostatic drive system to allow the machine to be moved by hand without the...

Page 17: ...t up to engage the blades Switch is pushed in to disengage the blades PRE START Fill fuel tank on level ground For best results use only clean fresh regular grade unleaded gasoline with an octane rati...

Page 18: ...burn out the starter motor 7 If the choke is in the ON position gradually return choke to the OFF position as the engine warms up BLADE ENGAGEMENT DANGER The rotating blades under the mower deck are...

Page 19: ...amage turf CAUTION Erratic movement of the control levers may cause the Operator to lose control of the machine which may cause damage to the machine or injury Use slow and steady movement of the cont...

Page 20: ...ndle and allow the deck to lower to the cutting height ADJUSTING THE ANTI SCALP ROLLERS It is recommended to change the anti scalp roller position when the height of cut has changed 1 Stop the machine...

Page 21: ...sudden deceleration while backing unit down a ramp to avoid tipping backward LOADING A UNIT Use extreme caution when loading units on trailers or trucks Backing unit onto trailer or truck is recommend...

Page 22: ...do any maintenance Also push the wire s aside so accidental contact with the spark plug does not occur While maintenance or adjustments are being made someone could start the engine Accidental startin...

Page 23: ...oil Every 40 hours Check the hydraulic oil level Check the condition of the belts Check the tire pressures Lubricate the caster wheel bearings Lubricate strut arms Every 100 hours Clean dust and dirt...

Page 24: ...TED ACCESSORIES CONTAIN LEAD AND LEAD COMPOUNDS CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER AND REPRODUCTIVE HARM WASH HANDS AFTER HANDLING Allowing batteries to stand for an extended p...

Page 25: ...mage the electrical system Be certain of battery terminal polarity and jumper cable polarity when hooking up batteries NOTE The following instructions are adapted from the SAE J1494 Rev Dec 2001 Batte...

Page 26: ...CHECK SAFETY INTERLOCK SYSTEM Service Interval Before each use or daily CAUTION It is essential that operator safety mechanisms be connected and in proper operating condition prior to use Do not tampe...

Page 27: ...ter hairpins CHECK SEAT BELT Service interval Before each use or daily Visually inspect seat belt for wear cuts and proper operation of retractor and buckle Replace before operating if damaged CHECK F...

Page 28: ...terval Every 40 hours 1 Stop engine wait for all moving parts to stop and remove key Engage parking brake 2 Check tire pressure 3 Inflate drive tires to 12 14 psi 83 97 kPa 4 Inflate caster tires to 1...

Page 29: ...replacement filter Hydro Gear part number 52114 4 Install the new filter by hand turn 3 4 to one full turn after the filter gasket contacts the filter base surface 5 Re install the filter guard with t...

Page 30: ...w O ring onto the filter cover and install the filter cover See figure below Torque to 480 580 in lbs 54 23 65 53 Nm 4 Remove the top oil fill vent port plug and fill the transaxle with new 20W50 moto...

Page 31: ...ns at a constant level purging is complete THREAD LOCKING ADHESIVES Thread locking adhesives such as Loctite 242 or Fel Pro Pro lock nut type are used on the following fasteners 1 Clutch retaining bol...

Page 32: ...ve cap from the top 2 Pump grease into the fitting until grease is seen coming up through the bearing Do no over fill Do not fill the housing 3 Reinstall the protective cap and tap into place ADJUSTME...

Page 33: ...late mounting bolts at least 1 3 the length of the available travel in their slots This will regain some up and down adjustment on each of the four deck links 14 Re tighten front and rear height of cu...

Page 34: ...els to turn freely 3 Remove the electrical connection from the seat safety switch located under the bottom cushion of the seat The switch is a part of the seat assembly 4 Temporarily install a jumper...

Page 35: ...t For less resistance loosen the flanged nut MOTION CONTROL HANDLE ADJUSTMENT Adjusting the height The motion control levers can be adjusted highter or lower for maximum operator comfort 1 Remove the...

Page 36: ...ly reinstalled Operating the engine without cooling shrouds will cause engine damage due to overheating CLEAN DEBRIS FROM MACHINE Service Interval Before each use or daily 1 Stop engine wait for all m...

Page 37: ...y is closed or the tap for the fuel tank is in the wrong position Clogged fuel filter or fuel line Faulty ignition system Starter does not turn the engine over Blade switch is engaged Steering control...

Page 38: ...is disconnected Machine moves slowly unevenly or not at all Parking brake on Bypass valve on pump open Drive belt for the transmission has slack or has come off Air in hydraulic system Mower deck not...

Page 39: ...he machine for storage follow these steps 1 Thoroughly clean the machine especially under the mower deck Touch up damage to the paint and spray a thin layer of oil on the underside of the mower deck t...

Page 40: ...40 WIRING SCHEMATICS...

Page 41: ...t you retain all receipts covering maintenance on your lawn mower but Worldlawn Power Equipment cannot deny warranty solely for the lack of receipts As the lawn mower owner you should however be aware...

Page 42: ...warranty services or repairs must be provided at distribution centers that are franchised to service the subject engines or equipment 6 The owner must not be charged for diagnostic labor that leads to...

Page 43: ...below Any Mower or part thereof which in Encore s sole discretion is deemed defective shall be repaired or replaced at Encore s option without charge for parts or labor up to three years of the origin...

Page 44: ...ALL RIGHTS RESERVED CALIBER OPERATORS MANUAL 933263 CONTENTS SUBJECT TO CHANGE 201402...

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