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Encore Medical Chattanooga Group Hydrocollator E-1, User Manual

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Encore Medical Chattanooga Group Hydrocollator E-1 User Manual Download Page 13

12

REPLACEMENT PARTS

Hydrocollator® Heating Units

Model E-2 120 VOLT – Standard

Cat. No. – 2802 w/packs 

Key* 

 

 Part 

Description 

     Part 

No.

1  

 

Element, Heating 120 Volt, 1000 Watt     

 

10630   

4 

 Hydraulic 

Thermostat 

 

 

    10631

5 

 

Brkt. & Bulb Thermostat A/B Assembly (2 each)** 

21023

6 

 

 Lid 

 

 

      23457

9 

 Junction 

Box 

Cover 

 

 

    23460 

 

 

11 

 Power 

Cord 

 

 

 

 

    20568

14 

 Hose, 

Drain 

 

 

     21635

15 

 

 Pilot 

Lamp, 

Red 

     22149 

16 

 

Pilot Lamp, Clear  

 

 

  

 

22148

19  

 

Drain, Copper Tube Part A   

 

 

 

21288        

21 

 

 E-2 

Lid 

Handle 

 

     20512 

  

 

Thermo Low Water Kit*** 

 

 

 

20548  

27  

 

Wiring (Internal) Harness   

 

 

 

21031   

29  

 

DrainValve, Ball - 1/2 in Replacement     

 

21373    

35 

 

 Water 

Thief 

 

     21882

26 

 On/Off 

Switch 

     23406 

* Key numbers refer to Nomenclature section (pages 5 and 6)

** Used to hold the Hydraulic Thermostat and Overtemp Thermostat to the Heating element.

*** Includes Gasket Thermostat, Nut 1/2-20 Brass, and Overtemp Thermostat (#26)

Summary of Contents for Chattanooga Group Hydrocollator E-1

Page 1: ...User Manual 120 220 240 Volt Units Hydrocollator HEATING UNITS E 1 SS E 2 ISO 13485 CERTIFIED ...

Page 2: ...c is a trademark of Chattanooga Group 2006 Encore Medical Corporation or its affiliates Austin Texas USA Any use of editorial pictorial or layout composition of this publication without express written consent from Chattanooga Group of Encore Medical L P isstrictlyprohibited Thispublicationwaswritten illustrated and prepared for print by Chattanooga Group of Encore Medical L P TABLE OF CONTENTS Hy...

Page 3: ...to moderate injury or damage to equipment WARNINGS Text with a WARNING indicator explains possible safety infractions that will potentially cause serious injury and equipment damage DANGERS Text with a DANGER indicator explains possible safety infractions that are imminently hazardous situations that would result in death or serious injury NOTE Throughout this manual NOTE may be found These notes ...

Page 4: ...ce HotPacs which are exposed to contamination hazardous or cleaning materials bodily fluids mold etc CAUTION Grounding the Hydrocollator SS E 2 and E 1 Heating Unit Make certain the unit is electrically grounded by plugging into a hospital grade electrical outlet with a ground terminal receptacle U ground outlet 120 VAC only Follow the National Electrical Code The water temperature in the Hydrocol...

Page 5: ... the switch is on and unit is operating IMPORTANT Some models 220 240 Volt are fitted with a thermal cut out thermostat which acts as a Non self resetting thermal cut out In the unlikely event of a fault condition this device is designed to open the power circuit between 190 F 14 F 88 C 8 C It is not possible to alter its operating range The operation of the unit may be restored by depressing the ...

Page 6: ...9 Junction Box J Box Cover 2 Drain 10 IEC connector 3 Overtemp Thermostat 11 Power Cord 4 Thermostat Hydraulic 12 Drain Valve Not Shown 5 Bracket Brkt Bulb Themo A B Assembly 13 Reset Overtemp Button 6 Lid 14 Fuses 7 3 inch Caster 15 Pilot Lamp Red 8 Overtemp Light 16 Pilot Lamp Clear NOTE E 1 E 2 models shown models will vary All 220 240 Volt have this button ...

Page 7: ...se Bib 31 Replacement Tank 32 Outer Jacket 33 Fuse 10A 34 Lid Kit Handle 35 Water Thief 37 Plastic Feet 38 Pilot Lamp Green 21 Rear View Upside Down J Box Open 26 25 24 27 Right Side Up Back View 17 Hot Pac 23 Side Handle 18 Neck Pac Insert 24 Thermostat Hydraulic 19 Drain Copper Tube 25 Thermostat Control Knob 20 Lid Hinge nuts 26 On Off Switch 21 Lid Knob Handle on back 27 Internal Wiring Harness...

Page 8: ...ters Temperature Range 160 F 165 F 71 C 74 C Thermal Cut out Temp 190 F 14 F 88 C 8 C Accuracy 10 Heating Up Time Time to 160 F 70 C 3 Hours Cool Down Time Time from 160 F 70 C 2 Hours Safety Class Type B Safety Tests UL 544 Dimensions 20 in H x 18 in L x 16 in W 51 cm H x 46 cm L x 41 cm W Weight 21 lbs 9 5 kg Standard Accessories Includes eight Standard size HotPacs ...

Page 9: ...1 cm H x 38 cm L x 33 cm W Weight 12 lbs 5 5 kg Standard Accessories Includes two Oversize HotPacs three Standard size HotPacs and 1 Neck Contour HotPac E 1 Model Power Supply 110 120V 220 240 V Rated Frequency 50 60Hz Power Consumption 1000 W Tank Capacity 15 44 Liters Temperature Range 160 F 165 F 71 C 74 C Thermal Cut out Temp 190 F 14 F 88 C 8 C Accuracy 10 Heating Up Time Time to 160 F 70 C 2...

Page 10: ...te The controls are located in the rear near the bottom of the unit The thermostat controls the temperature of the water It is located near the bottom of the unit on the control panel It has been tested and preset at the factory to normal operating temperature If further adjustment is necessary it can be easily accomplished by turning the adjusting screw located on the thermostat Turning the outer...

Page 11: ...is seeping 2 Too long a period between cleanings 1 Replace packs 2 Drain and clean Packs Too Hot 1 Thermostat set too high 2 Thermostat failure 1 Adjust thermostat 2 Replace thermostat 1 Thermostat set too low 2 Thermostat failure 1 Adjust thermostat 2 Replace thermostat TROUBLESHOOTING Hydrocollator Heating Units Rust 1 Contact with ferrous metal 2 Deposits on inside of tank 3 Too much chlorine i...

Page 12: ...ear 22148 19 Drain Copper Tube Part A 21288 20 Lid Hinge Rod Nuts 2 required 21737 21 Lid Knob 21025 22 Lid Rod 22231 Thermo Low Water Kit 20548 26 Overtemp Thermostat Control 20548 27 Wiring Internal Harness 21031 29 DrainValve Ball 1 2 in Replacement 21373 34 Handle Lid Kit 22171 35 Water Thief 21882 37 Feet Plastic 75538 26 On Off Switch 23406 Key numbers refer to Nomenclature section pages 5 a...

Page 13: ...ord 20568 14 Hose Drain 21635 15 Pilot Lamp Red 22149 16 Pilot Lamp Clear 22148 19 Drain Copper Tube Part A 21288 21 E 2 Lid Handle 20512 Thermo Low Water Kit 20548 27 Wiring Internal Harness 21031 29 DrainValve Ball 1 2 in Replacement 21373 35 Water Thief 21882 26 On Off Switch 23406 Key numbers refer to Nomenclature section pages 5 and 6 Used to hold the Hydraulic Thermostat and Overtemp Thermos...

Page 14: ...r Cord 20568 15 Pilot Lamp Red 22149 16 Pilot Lamp Clear 22148 20 Lid Hinge Rod Nuts 2 required 21737 28 Rack Stainless Steel 21062 21 Handle Lid 21025 22 Hinge Rod Lid 22668 23 Handle Side Kit 21994 Thermo Low Water Kit 20548 27 Wiring Internal Harness 21031 26 On Off Switch 23406 Key numbers refer to Nomenclature section pages 5 and 6 Used to hold the Hydraulic Thermostat and Overtemp Thermostat...

Page 15: ...1 Thermo Low Water Kit 20548 27 Wiring Internal Harness 61579 29 Valve Boiler Drain 1 2 I D Chrome 21373 Carrier Fuse 72733 Holder Fuse 72734 34 Handle Lid finished 20531 35 Water Thief 21882 On Off Switch 23406 Lamp Green 22146 Cordset Country Specific 29 Rack Wire 22232 Drain Copper Part B 21289 18 Insert For Neck Contour Packs 21053 32 Tank Replacement w Drain 23385 14 Fuse Anti Surge 6 3 Amp 2...

Page 16: ...k Stainless Steel 21062 21 Handle Lid 21025 22 Hinge Rod Lid 22668 23 Handle Side Kit 2 21994 Thermo Low Water Kit 20548 27 Wiring Internal Harness 61579 Pilot Lamp Green 22146 11 Cordset Country Specific 18 Insert For Neck Contour Packs 21053 Receptacle Power 74723 Carrier Fuse 72733 Holder Fuse 72734 14 Fuse Anti Surge 6 3 Amp 2 71772 Washer Nylon 21027 Key numbers refer to Nomenclature section ...

Page 17: ...8 21 E 2 Lid Handle 20512 25 Thermo Low Water Kit 20548 27 Wiring Internal Harness 61579 29 DrainValve Ball 1 2 in Replacement 21373 35 Water Thief 2 21882 26 On Off Switch 23406 Lamp Green Lens 22146 15 Lamp Red Lens 22147 Carrier Fuse 2 72733 Holder Fuse 2 72734 14 Fuse Anti Surge 6 3 Amp 2 71772 22 Lid Rod 90796 Insert For Neck Contour Packs 21053 Rack Wire 22259 Key numbers refer to Nomenclatu...

Page 18: ...h water Water is constantly lost during operation due to evaporation 4 Chlorine in regular tap water may be present in high enough concentrations to damage your unit If you suspect high levels of chlorine in your Hydrocollator Heating Unit we recommend the addition of a dechlorinator 5 Certain additives such as herbal teas essential oils etc will damage the components of the heating unit including...

Page 19: ...the deterioration of the pack The pack may also be cleaned by scrubbing the pack with soap and water The simplified method of keeping the pack clean is to keep it immersed in water The Hydrocollator HotPac under constant daily use should have a useful life of at least one year When the pack begins to wear out the filler oozes and leaks through the fabric of the cloth and sections of the pack appea...

Page 20: ...or failure in the Product caused by product misuse including but not limited to the failure to provide reasonable and necessary maintenance or any use that is inconsistent with the Product User s Manual COMPANY SHALL NOT BE LIABLE IN ANY EVENT FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation ...

Page 21: ......

Page 22: ...22180D 2006 Encore Medical L P 4717 Adams Road P O Box 489 Hixson TN 37343 1 423 870 2281 1 800 361 6661 1 423 870 7200 1 423 870 2046 chattgroup com ISO 13485 CERTIFIED U S A Outside U S A Fax Canada ...

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