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User’s Guide

PFM 200N100.1

Voltage Dips and Drops Interruptions

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E-10

Brief Voltage Drop

-

E-13

Dropout Pin

-

E-14

Dropout Connector

The PFM 200N100.1 has been specially engineered for
performing dropout pulses on battery and signal lines.

The PFM 200N100.1 contains a switch for battery voltage as
well as an additional switches for battery return lines from 100
mA to 100 A. An additional set of 16 switches are provided for
data and signal line switching from

100 μA to 2 A.

BMW QV65013
GMW3172
LV 124 (2013)
LV 148
Renault 36-00-808/--M
Nissan 28401 NDS02

Version: 1.12 / 26.02.2016

e m c t e s t e q u i p m e n t

Replaces: 1.11 / 16.10.2015

File Name: UserManual-PFM200N100.1-E-V1.12.doc

Print Date: 26.02.16

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Summary of Contents for PFM 200N100.1

Page 1: ...M 200N100 1 contains a switch for battery voltage as well as an additional switches for battery return lines from 100 mA to 100 A An additional set of 16 switches are provided for data and signal line...

Page 2: ...1 12 2 43 EM TEST Switzerland GmbH Sternenhofstrasse 15 4153 Reinach BL1 Switzerland Phone 41 61 717 91 91 Fax 41 61 717 91 99 URL http www emtest com Copyright 2016 EM TEST Switzerland GmbH All right...

Page 3: ...ttings for the PFM 200N100 1 Switch 20 6 2 1 SW Settings Switch S1 20 6 2 2 SW Installation of Switch S2 S5 21 7 E 10 Short Interrupts According to LV 124 2013 02 22 7 1 Test Case 1 S1 Switched S2 Sta...

Page 4: ...l Loads for Battery Lines 38 10 4 Triggering 38 10 5 Safety 39 10 6 Interfaces 39 10 7 Bus Systems data lines 39 10 8 General 39 10 9 Environmental 39 11 Accessories for LV 124 40 11 1 CA LV124 Calibr...

Page 5: ...10 Short interruptions and E13 Pin Interruption for the following tests OEM LV 124 Version 2 20 2013 02 VW 80000 2013 06 Note Due to changes in LV 124 the 2009 version of the standard is no longer sup...

Page 6: ...le and may not under any circumstances be removed Earthing of the Device and CDN The device is earthed through the protective earth connection of the mains cable Therefore use only mains sockets where...

Page 7: ...ll over 400 A In these cases the electronic switch can no longer switch off Therefore additional protection like an inline fuse is recommended to ensure safety when using an automotive battery The use...

Page 8: ...ection User s Guide on a USB memory stick Identical accessories are only delivered once for deliveries of multiple devices Details may be found on the packing list which is final 3 2 Accessories User...

Page 9: ...ed Calibration resistors for power and data lines Figure 3 4 CA LV124 P1R Calibration of Battery Lines 1 0 1 U max 12 V P max 150 W Figure 3 5 CA LV124 P100R Calibration of Battery Lines 100 0 1 U max...

Page 10: ...f control cables for the test system AutoWave Controls the PFM PFM 200N100 1 Dropout simulator VDS 200Nx DC source for powering the DUT AutoWave control is required in order to operate the PFM 200N100...

Page 11: ...figuration 1 Choose the selection Select System Configuration to open a typical configuration 2 Select System 7 or System 8 or the one that most accurately reflects your system 3 Choose OK to close th...

Page 12: ...he PFM 200N100 1 Serial number in the provided field 4 Click Online to connect the system and the computer Figure 3 15 Device Setup for PFM 200N100 1 If you should encounter any problems during connec...

Page 13: ...or message will be displayed in a window in the AutoWave control software 4 Data Line Inputs L1 L16 16 pin PHOENIX DFMC connector with 1 5 mm2 push in locking connections Upper row switched channel L1...

Page 14: ...source High Max DC Voltage 100V 6 mm connector 100 A 4 mm connector 32 A max 3 Reference Earth Earth connector with an M5 screw terminal and 4mm banana connector The generator must be connected to the...

Page 15: ...on Figure 4 4 Trigger IN selection Figure 4 5 Schematic Trigger IN Signal 5 V neg edge Delay 100 s Jitter Figure 4 6 Trigger OUT Output signal synchronized with the internal switching control signal f...

Page 16: ...6 mm female max 100 A Figure 4 10 Data lines The delivered connectors for the data lines are equipped with spring cage connections Position of the spring cage connector Open upper position Closed lowe...

Page 17: ...onnectors Current capabilities 4 mm male max 32 A 6 mm female max 100 A Figure 4 11 Frame Bus Daisy Chain Bus with 15 pin Sub D male female connector This interface is used to control various EM Test...

Page 18: ...urrents from 100 A to 2 A Inrush 5 A for 200 ms Bidirectional switching capability 16 switches for each sign or data lines Max 40 VDC The generator may only be used with AutoWave 5 3 Block Diagram PFM...

Page 19: ...utine Tests that do not user EM Test equipment will not be found here Each test step is listed individually The example in Figure 6 2 the selection of a test LV 124 2013 02 E 10 Test Case 1 that inclu...

Page 20: ...SW Settings for the PFM 200N100 1 Switch 6 2 1 SW Settings Switch S1 Both S1N and S1P will interrupt the battery voltage from the DUT The PFM 200N100 1 has the following settings for Switched Line Fi...

Page 21: ...ge Switches S2 S5 Figure 6 6 Switch Type Setting None All open No loading during the interruption All parallel switches stay open 100 m S2 The switch creates a direct short across the DUT It will resu...

Page 22: ...ed according to Figure 12 in the OEM standard LV 124 Switch S1 interrupts the power supply to the DUT Depending on the test case switch S2 including the required 100 m load is activated Figure 7 1 Blo...

Page 23: ...1 ms 10 ms to 100 ms 10 ms 100 ms to 2 s 100 ms DUT On Functional 10 s t2 The test voltage Vtest must be held at least until the DUT and the periphery have reached 100 operability Number of Cycles 1...

Page 24: ...e of ten F to mF as is common for decoupling capacitors then only a reduction in voltage at the DUT may be seen Therefore it is possible that the voltage may not fall to zero 7 1 1 Testing with AutoWa...

Page 25: ...brary the path Open Automotive OEM LV 124 2013 02 12V System E 10 Short Interrupts from the list select Test Case 2 tmin to tmax tmin to tmax for example Test Case 2 10 s to 2s all tests in one sequen...

Page 26: ...11 V DC 100 1 21 W 1 121 W CAUTION Heating of the 1 Reference Load The 1 reference load should be only connected to the PFM 200N100 1 after the test has been started After the test the resistor shoul...

Page 27: ...parameters Low Inductive Component Shortest possible cables a few cm to the PFM output Probe must be as near as possible to the load resistor or as with the CA LV 124 P using a BNC connection directl...

Page 28: ...a short between oscilloscope earth and the positive supply terminal Figure 7 13 Test Setup Figure 7 14 Test setup Verification Schematic Figure 7 15 Example Verification setup with PFM 200N100 1 CA LV...

Page 29: ...s e g T 15 T 30 T 87 instead on signal or data lines as well as T 31 return lines Test parameters E 13 Pin interruption DUT operating mode Operating mode II a and II c Must be performed for all releva...

Page 30: ...1 8 1 1 Tests of Data Lines with the AutoWave control Software Select from the Standard Library the path Open Automotive OEM LV 124 2013 02 12V System E 13 Pin Interruption Select Test Case 1 from th...

Page 31: ...ect to open the file Checking the Settings Selecting the Number of Data Lines Deselect the check box 1 for each sequence that is not necessary For example the DUT has only 4 data lines Parameter for C...

Page 32: ...wing long term power Resistance Max Voltage Umax Peak Power at Umax Power 1 k 40 V 1 6 W 1 W 1 2 V 4 W 1 W In order to not exceed the power limit of the load resistors the reference measurement must b...

Page 33: ...nductive Component Shortest possible cables a few cm to the PFM output Probe must be as near as possible to the load resistor or as with the CA LV 124 P using a BNC connection directly on the load Win...

Page 34: ...est is started Figure 7 12 Test setup Figure 8 13 Test setup Verification schematic Figure 8 14 Example calibration setup with PFM 200N100 1 CA LV124 D1R and Scope Set the external voltage source to 2...

Page 35: ...100 s Rise Time tr 1 s 0 1 x t1 t1 100 s Load resistance 1 Load resistance 1000 Figure 8 15 Reference measurement load 1 Figure 8 16 Reference measurement load 1000 Figure 8 17 Reference measurement l...

Page 36: ...ch connector must be tested individually The test sequence must be variable In case that there are multiple connectors every connector must be tested The generator for this test is the PFM 200N100 1 w...

Page 37: ...y Image 9 3 Test Setup for Battery Lines 9 2 1 Tests on Data Lines with the AutoWave control Software Select from the Standard Library the path Open Automotive OEM LV 124 2013 02 12V System E 14 Conne...

Page 38: ...T Current 100 A to 2 A per Channel 25 C Switching Behavior Bidirectional Switch Impedance 500 m Switching Time 1 s rise fall time Repetition Time 500 s 1 h Pulse Width td 1 s 2 s 1 h Bandwidth 50 MHz...

Page 39: ...AutoWave Master AutoWave Connector Type 15 pin D Sub m f Monitor Output DUT out differential Connector Type BNC on the front panel Voltage Ratio 20 1 Bandwidth 10 MHz 10 7 Bus Systems data lines CAN...

Page 40: ...cable 2 cables 0 5m red black Figure 11 1 Calibration Kit CA LV124 11 1 1 CA LV124 Calibration loads The calibration loads of the series CA LV124 are suitable for the pulse verification as per LV 124...

Page 41: ...requirements for electrical equipment for measurement control and laboratory use EMC Directive 2014 30 EU Standard s to which conformity is declared EN 61326 1 2012 Electrical equipment for measuremen...

Page 42: ...ing sleeve Safety branch adapter AZB6AR N S 6 4 Safety branch adapter with snap in lock and ergonomic PA TPE insulation that grips well Mating plugs with suitable locking devices can be snap locked in...

Page 43: ...TEST Switzerland GmbH PFM 200N100 1 User s Guide Ver 1 12 43 43 12 3 PHOENIX connector DFMC for Data lines For further information please refer to the PHOENIX CONTACT website https www phoenixcontact...

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