Empire Comfort Systems DVX36FP33CL Installation Instructions And Owner'S Manual Download Page 48

Page 48

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With proper installation and maintenance, your new Direct Vent Gas Fireplace will provide years of trouble-free service. If you do 

experience a problem, refer to the Trouble Shooting Guide below. This guide will assist a qualified service person in the diagnosis 

of problems and the corrective action to be taken.

1.  Spark ignitor will not light pilot after repeated triggering 

of piezo ignitor button.

a.  Defective ignitor (no spark electrode).

  —Check for spark at electrode and pilot; if no spark and 

electrode wire is properly connected, replace ignitor.

b.  No gas or low gas pressure.

  —Check  remote  shut  off  valves  from  fireplace.  Usually 

there is a valve near the main. There can be more than one 

(1) valve between the fireplace and main.

  —Low pressure can be caused by a variety of situations 

such as a bent line, too narrow diameter of pipe, or low line 

pressure. Consult with plumber or gas supplier.

c.  No LP in tank. 

  —Check LP (propane) tank. Refill tank.

2.  Pilot  will  not  stay  lit  after  carefully  following  lighting 

instructions.

a.  Defective thermocouple.

  —Check that pilot flame impinges on thermocouple. Clean 

and/or adjust pilot for maximum flame impingement.

  —Ensure the thermocouple connection at the gas valve is 

fully inserted and tight (hand tight plus 1/4 turn). Faulty 

thermocouple if reading is below specified minimum of 15 

millivolts.

  —Disconnect the thermocouple from the valve, place one 

millivolt meter lead wire on the end of the thermocouple 

and the other millivolt meter lead wire on the thermocouple 

copper wire. Start the pilot and hold the valve knob in. If 

the millivolt reading is less than 15 millivolt, replace the 

thermocouple.

b.  Defective valve.

  —If thermocouple is producing more than 15 millivolts, 

replace faulty valve.

3.  Pilot burning, no gas to burner, valve knob “ON”, REMOTE/

OFF/ON switch “ON.”

a.  REMOTE/OFF/ON switch, wall switch, remote control or 

wires defective.

  —Check REMOTE/OFF/ON switch and wires for proper 

connections. Place jumper wires across terminal at switch. 

If burner comes on, replace defective switch. If OK, place 

jumper  wires  across  switch  wires  at  gas  valve-if  burner 

comes on, wires are faulty or connections are bad.

b.  Thermopile may not be generating sufficient millivolts.

  —If the pilot flame is not close enough physically to the 

thermopile, adjust the pilot flame.

  —Be sure the wire connections from the thermopile at the 

gas  valve  terminals  are  tight  and  the  thermopile  is  fully 

inserted into the pilot bracket.

  —Check the thermopile with a millivolt meter. Take the 

reading  at TH-TP  & TP  terminals  of  the  gas  valve. The 

meter should read 350 millivolts minimum, while holding 

the valve knob depressed in the pilot position, with the pilot 

lit, and the REMOTE/OFF/ON switch in the OFF position. 

Replace the faulty thermopile if the reading is below the 

specified minimum. 

  —With the pilot in the ON position, disconnect the thermopile 

leads from the valve. Take a reading at the thermopile leads. 

The reading should be 350 millivolts minimum. Replace the 

thermopile if the reading is below the minimum.

c.  Defective valve.

  —Turn valve knob to ON. Place REMOTE/OFF/ON switch 

to ON. Check with millivolt meter at thermopile terminals. 

Millivolt meter should read greater than 200 millivolts. If the 

reading is okay and the main burner does not ignite, replace 

the gas valve.

d.  Plugged main burner orifice.

  —Check main burner orifice for blockage and remove.

4.  Frequent pilot outage problem.

a.  Pilot flame may be too high or too low, or blowing (high), 

causing pilot safety to drop out.

  —Clean and adjust flame for maximum flame impingement on 

the thermocouple. Follow lighting instructions carefully.

5.  The pilot and main burner extinguish while in operation.

a.  No LP (Propane) in tank.

Check LP (Propane) tank. Refill fuel tank.

b.  Inner vent pipe leaking exhaust gases back into system.

  —Check for leaks.

c.  Glass too loose, gasket leaks in corners after usage.

  —Be certain glass assembly is installed correctly.

d.  Horizontal vent improperly pitched.

  —The horizontal vent cap should slope down only enough 

to prevent any water from entering the unit. The maximum 

downwards slope is 1/4 inch.

e.  Bad thermopile or thermocouple.

  —Replace if necessary.

f.  Improper vent cap installation.

  —Check for proper installation and freedom from debris or 

blockage.

6.  Glass soots.

a.  Flame impingement on logs.

  —Check and adjust log position. Contact Empire Comfort 

Systems, Inc.

b.  Debris around throat of main burner.

  —Inspect the opening at the base of the main burner. It is 

imperative that NO material be placed in this opening.

7.  Flame burns blue and lifts off main burner.

a.  Insufficient oxygen being supplied.

  —Check to make sure vent cap is installed properly and free 

of debris. Make sure that vent system joints are tight and 

have no leaks.

  —Check to make sure that no material has been placed at 

the main burner base.

STANDING PILOT TROUBLESHOOTING

Summary of Contents for DVX36FP33CL

Page 1: ...late This appliance is not convertible for use with other gases unless a certi ed kit is used The Tahoe Direct Vent Zero Clearance Gas Fireplace Heater GAS FIRED Installer Leave this manual with the a...

Page 2: ...System Identi cation 32 Venting Framing and Finishing 33 34 Horizontal Termination 35 DVVK 5F Flex Vent Instructions 36 Vertical Termination 37 38 Log Identi cation 39 Log Placement 13 Log Set 40 43...

Page 3: ...peries Theglassfrontoranypartremovedforservicingtheappliance must be replaced prior to operating the appliance Work should be done by a quali ed service person Keep burner and control compartment clea...

Page 4: ...m service or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of LP Gas Odor fade due to oxidation by rust or adsorption on walls of...

Page 5: ...ions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certi ed 3 SIGNAGE A metal or plastic identi cation plate shall be permanently mounted to the exterior of the building at a minimum h...

Page 6: ...local codes with the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code or CSA B149 1 in Canada Available from the American National Standards Institute Inc 11 West...

Page 7: ...mum 24 000 21 000 26 000 24 000 KWH Maximum 10 3 8 8 11 0 10 3 Minimum 7 2 6 2 7 6 7 2 Ori ce 32 P 211 1 65mm P 250 31 P 209 50 P 245 Air Shutter Opening 1 4 6 4mm FULL OPEN 1 4 6 4mm FULL OPEN Height...

Page 8: ...inimum vertical run of 8 feet See details in Venting Section When you install your Direct Vent Fireplacein F Roomdivideror A Flat on wall corner positions a minimum of 6 inches clearance must be maint...

Page 9: ...excess of 1 2 psig 14 w c 3 5 kPa on the replace gas valve it will result in a hazardous condition Checking Manifold Pressures Both Propane and Natural gas valves have a built in pressure regulator in...

Page 10: ...o screw through slotted holes in drywall strip and then screw into pre drilled holes on replace side Measure from face of replace to face of drywall strip to determine nal depth Figure 8 Vent Pipe Cle...

Page 11: ...sealant material must be used These joints are not required to be sealed Only non combustible material using 300 F minimum adhesive if needed can be applied as facing to the replace surround Flush Mou...

Page 12: ...ption is used The appliance can be mounted on any of the following surfaces 1 A at hard combustible burnable surface 2 A raised wooden platform 3 Four 4 corner supports Example Four 4 concrete masonry...

Page 13: ...29mm MINIMUM VENT CAP 6 152mm MINIMUM WALL FIRESTOP THIMBLE C A B C 6 152mm 11 1 4 286mm to 12 3 4 324mm 4 3 4 121mm to 6 1 4 159mm 9 229mm 14 1 4 362mm to 15 3 4 400mm 7 3 4 197mm to 9 1 4 235MM 12 3...

Page 14: ...rizontal run MUST be reduced by 18 45cm This does not apply if the 45 degree elbows are installed on the vertical part of the vent system Reduce 3 for every 90 elbow Example According to the chart the...

Page 15: ...he horizontal vent pipe as it penetrates through the wall Ensure the sidewall venting clearances are observed If venting systemisinstalledbelowground werecommendawindowwell with adequate and proper dr...

Page 16: ...ce has been positioned in its permanent location the hole through the exterior wall of the house can be cut This hole must be 12 305mm high x 10 254mm wide with its center line determined by the amoun...

Page 17: ...4 Figure 25 Figure 26 24 MINIMUM CLEARANCE TO COMBUSTIBLES 24 Example H2 2ft 2 90 90 6ft V1 21ft H 8ft V 15ft Example H2 3ft H3 1ft 4ft 90 90 90 6ft V1 21ft H 10ft V 21ft Example H1 2ft V1 20ft H 2ft...

Page 18: ...V1 20ft H 2ft V 20ft DVA ADAPTOR Example H2 2ft 2 90 90 6ft H 8ft V 15ft MAXIMUM HORIZONTAL RUN WITH NO VERTICAL RISE AND 90 ELBOW 3 914mm DVA ADAPTOR MAXIMUM HORIZONTAL RUN WITH MINIMUM VERTICAL RISE...

Page 19: ...r not the extension thimble is to be used If the combustible wall depth is over 5 3 8 137mm then the extension thimble should be used See Figure 30 3 Install the wall thimble assembly through the fram...

Page 20: ...h 4 10 x 1 1 2 screws Ensure upward slope 11 From inside Attach the inlet tube to the collar on the back of the replace or the rigid venting system using 3 self tapping screws 12 Seal the 4 102mm diam...

Page 21: ...high temperature sealant to the opposite end of the tube on the inside of the tube The end with the gasket will attach to the back of the unit Continue with Step 13 Connecting to Rigid Vent System If...

Page 22: ...quali ed eld service person Inspect the external vent cap on a regular basis to make sure that no debris is interfering with the air ow In spect entire venting system to ensure proper function Please...

Page 23: ...on kits include connection hardware Installation of the Vertical Flex Termination Kit WARNING Ensure that the venting system exits the structure through the roof and does not terminate less than 12 in...

Page 24: ...enough to provide a mini mum 1 air space clearance from the vertical vent pipe to any combustible framing 6 Install the Firestop Thimble assembly to the framed opening in the ceiling using common nai...

Page 25: ...embly installed in steps 4 through 6 14 Secure the roof support assembly to the roof sheathing with at least 4 nails screws through each support bracket Check that the combustible clearances through t...

Page 26: ...an attic insulation shield The collar can be installed around the ex pipe or hard pipe just above the restop thimble This collar will act as a shield to prevent blown in sulation from entering the th...

Page 27: ...FLUE CONNECTOR 7 DIA ADAPTER COLLAR WITH GASKET CLAMPS DIRECT VENT FIREPLACE NOTE DVVK 4FV KIT MAXIMUM HEIGHT INCLUDING FIREPLACE IS 13 TO EXTEND VENT RUN AN ADDITIONAL VENT EXTENSION KIT IS NECESSARY...

Page 28: ...eter by 6 ft MF07ALA2F006 1 5 4 7 x 48 Rigid Pipe Assembly MF100554 1 6 Firestop Thimble Assembly MF100124 1 7 Roof Flashing 0 12 to 6 12 MF100091 1 8 7 Flex Adapter Collar with Gasket MF100524 1 9 7...

Page 29: ...ipe Then insert the adapter into the fireplace flue Secure flue adapter to the fireplace flue with a minimum of two screws provided See Figure 45 11 Attach the Outer Vent pipe to the 7 dia Collar on t...

Page 30: ...raph showing the relationship between vertical and horizontal side wall venting will help to determine the various vent lengths allowable The horizontal vent run refers to the total length of vent pip...

Page 31: ...et 90cm horizontally from the center line of the regulator I clearance to service regulator vent outlet 6 feet 1 8m minimum J clearance to non mechanical air supply inlet to building or the combustion...

Page 32: ...stop SD 963 Ceiling Firestop SD 942 Wall Thimble SD 943 Roof Flashing 0 12 to 6 12 Roof Pitch SD 953 Storm Collar SD 991 High Wind Vertical Top SD 981 36 Snorkel SD 982 14 Firestop Snorkel SD 988 Wall...

Page 33: ...rds bottom of wall opening Securewithnailsorscrews Continuetheventrunthrough the restop See Figure 51 Figure 51 Vertical runs of this system which pass through ceilings require the use of ONE 1 ceilin...

Page 34: ...A NAILS 4 REQUIRED CEILING FIRESTOP A B VENTING FRAMING AND FINISHING continued Vent Size A B 6 5 8 10 10 8 10 1 2 10 1 2 Vent Size A B 6 5 8 10 10 8 10 1 2 10 1 2 Vent Size A B 6 5 8 10 10 8 10 1 2 1...

Page 35: ...be replaced with appropriate fasteners for use on stucco brick concrete or other types of siding CAUTION If exterior walls are nished with vinyl siding or materials that could become discolored or wa...

Page 36: ...fireplace flue with a minimum of two screws provided See Figure 58 10 Attach the Outer Vent pipe to the 8 dia Collar on the fireplace with a large band clamp provided Sealant may also be used on the...

Page 37: ...Condensate can cause corrosion of caps pipe and ttings It may be caused by having excessive lateral runs too many elbows and exterior portions of the system being exposed to cold weather 4 Inspectjoin...

Page 38: ...Combustion Chamber Whenever the glass frame assembly is pivoted open by a delayed ignition in the main burner the glass frame assembly gaskets and combustionchambermustbeexaminedbyaquali edserviceper...

Page 39: ...t Number R9227 Part Number R9372 BOTTOM RIGHT CENTER LOG E BOTTOM RIGHT LOG F Part Number R9225 Part Number R9229 FRONT LEFT LOG G CENTER LOG H Part Number R9223 Part Number R9373 TOP LEFT LOG I TOP C...

Page 40: ...s to prevent skin irritation from ceramic bers After handling logs wash your hands gently with soap and water to remove any traces of ber The positioning of logs is critical to safe and clean operatio...

Page 41: ...Left Log G on C Log pin End of G Log will rest on rebox bottom 11 Place Center Log H on pin on A Log with Y branches resting on D and E logs 12 Place Top Left Log I on two left pins on B Log 13 Place...

Page 42: ...ame ports Place the ember material Rockwool pieces side by side Do not stack more than one layer of embers across the burner ports See Figure 63 18 Replace glass door onto rebox 19 Secure the two gla...

Page 43: ...ottom Left Log D R9372 Bottom Left Center Log E R9225 Bottom Right Center Log F R9229 Bottom Right Log G R9223 Front Left Log H R9373 Center Log I R9230 Top Left Log J R9231 Top Center Log K R9232 Top...

Page 44: ...te an additional one 1 to two 2 minutes before you turn the gas control knob from the PILOT position to the ON position This time period allows the millivolts electrical current to build up to a suf c...

Page 45: ...es fail in the remote and immediate heat is desired turn the REMOTE OFF ON switch from the REMOTE position to the ON position Electric 120 volt Operated Remote Control FREC Connectthegreenandred strip...

Page 46: ...R REMOTE OFF ON SWITCH REMOTE OFF ON THERMOPILE IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THIS UNIT MUST BE REPLACED IT MUST BE REPLACED WITH NO 18 150 C WIRE OR ITS EQUIVALENT GAS VALVE THERMOCOUP...

Page 47: ...pilot which must be lighted by hand When lighting the pilot follow these instructions exactly B Before lighting smell all around the appliance area for gas Be sure to smell next to the oor because som...

Page 48: ...e sure the wire connections from the thermopile at the gas valve terminals are tight and the thermopile is fully inserted into the pilot bracket Check the thermopile with a millivolt meter Take the re...

Page 49: ...rformance Flame cycles and modulates such that heat output equals heat loss from the room Auto mode Flame fan are controlled automatically Self powered millivolt control No external power required to...

Page 50: ...n a heated living space to make sure that the main burner is not on continuously On Mode When the control is in the ON mode the ame and fan levels and the delay timer are changed with the UP and DOWN...

Page 51: ...Page 51 23114 0 0407 WIRING DIAGRAM WITH BLOWER Figure 70 RF WIRING DIAGRAM...

Page 52: ...er to the appliance if applicable FOR YOUR SAFETY READ BEFORE LIGHTING WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL INJURY OR...

Page 53: ...he glass surface Also initial paint curing may deposit a slight lm on the glass It is therefore recommended that the glass be cleaned two or three times with a non abrasive household cleaner and warm...

Page 54: ...40 39 41 24 25 26 39 40 46 47 13 17 19 44 45 27 28 7 9 14 15 16 22 36 29 30 42 37 35 34 32 43 31 11 10 23 RF VALVE ASSEMBLY MILLIVOLT VALVE ASSEMBLY 38 21 20 38 BLOWER ASSEMBLY 48 49 52 51 50 33 3 6...

Page 55: ...390 ACCENT LAMP WIRE HARNESS 18 R9344 R9344 R9344 R9344 12 VOLT TRANSFORMER 19 R9389 R9389 R9389 R9389 WIRE ASSEMBLY 20 10088 10088 10088 10088 RHEOSTAT BRACKET 21 18879 18879 18879 18879 RHEOSTAT 22...

Page 56: ...17161 17796 GAS VALVE BRACKET 42 23502 23502 23502 23502 GRATE ASSEMBLY QTY 2 43 23070 23070 23070 23070 BURNER BASE LOG SHELF 44 R3435 R3435 WIRE ASSEMBLY 45 R5668 R5668 R5668 R5668 IGNITOR WIRE 46...

Page 57: ...tion of FBB4 variable speed blower assembly is completed Wiring The appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the Nati...

Page 58: ...WHEN INSTALLED MUST BE ELECTRICALLY GROUNDED IN ACCORDANCE WITH LOCAL CODES OR IN THE ABSENCE OF LOCAL CODES WITH THE NATIONAL ELECTRICAL CODE ANSI NFPA 70 LATEST EDITION A factory installed junction...

Page 59: ...ure the lens frame This frame retains the glass lens The bulb can now be accessed Note Do not handle the lamp bulb with bare ngers protect with clean dry cloth The lamp will pull straight out of the s...

Page 60: ...rame Arch with hinges Decorative Door Leaf Arch Decorative Door Mission Arch Decorative Door Plain Arch Outside Frame Kits STD Louvers 45 Deg Window Trim Decorative Frame Arch without hinges only Blac...

Page 61: ...ne the Part Number not the Index Number and the Description of each part from the following appropriate illustration and list Be sure to give all this information Fireplace Number Part Description Fir...

Page 62: ...Page 62 23114 0 0407 SERVICE NOTES...

Page 63: ...Page 63 23114 0 0407 SERVICE NOTES...

Page 64: ...Page 64 23114 0 0407 Empire Comfort Systems Inc 918 Freeburg Ave Belleville IL 62220 PH 618 233 7420 or 800 851 3153 FAX 618 233 7097 or 800 443 8648 info empirecomfort com www empirecomfort com...

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