Empire Comfort Systems DVCT30CBN95N-1 Installation Instructions And Owner'S Manual Download Page 28

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38102-1-0318

Page 28

INSERT PARTS LIST

INDEX

NO.

PART NUMBER

DESCRIPTION

DVCT30

DVCT35

NATURAL

PROPANE

NATURAL

PROPANE

DVCT30 Firebox

R12428

Blower Assembly

37911

38529

Slider Gasket Assembly

R12258

Catalyst

R12488

R12258

Catalyst

R12279

R12476

Catalyst

R11837

Latch - Glass Door Top Assembly (2 req’d)

38054

Latch Tool

R7572

Connector 3/8-inch Romex

R12383

Receiver Module

38074

38497

Tubing Assembly to Rear Burner

38073

38496

Tubing Assembly to Front Burner

R10418

Battery Backup

R10928

Light Bulb, 35W

R9341

Accent Lamp Glass - Ceramic

R9658

Accent Lamp Gasket

R9342

Accent Lamp Bezel

38041

Pilot Hood

R12429

R12459

Burner Tube Rear

R12430

R12460

Burner Tube Front

38098

38378

Burner Base Assembly

R12283

Pilot (Convertible) w/ tube & wire harness

38042

Target (2 req’d)

P311

P312

P319

P308

Orifice - Rear Burner

P212

Orifice Holder

R7572

Jam Nut -1/4-inch - 18 NPS

P253

Orifice 90 Angle Holder

P185

P326

P245

P320

Orifice - Front Burner

38060

38493

Air Shutter Guide

R11838

Latch - Glass Door Bottom Assembly (2 req’d)

38088

38368

Glass Door Assembly

38091

38371

Screen Frame Assembly

R12461

Flex Line 3/8-inch x 36-inch w/ shut-off valve

P133

Nipple - 3/8-inch x 2-inch

R11233

R11234

R11233

R11234

Valve

R6207

5/16-inch x 3/8-inch 90 Deg Elbow

R2423

5/16-inch Tube Connector - 3/8-inch NPT x 1/2-24-inch

R12278

Split-Flow Solenoid Valve

R1259

90 Street Elbow - 3/8-inch x 3/8-inch

P227

Nipple - 3/8-inch x 1-inch

Summary of Contents for DVCT30CBN95N-1

Page 1: ...ngs exactly could result in serious injury death or property damage Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Leave the building immediately Immediately call your gas supplier from a neighbor s...

Page 2: ...es 11 Gas Supply 12 13 Electrical Considerations 13 Fireplace Preparation 14 Venting 15 Vertical Termination 16 Installation 17 21 IPI System Electronic System Wiring Diagram 22 Intermittent Pilot Lighting Instructions 23 Safety Information for Users of Propane 24 Intermittent Control System Troubleshooting 25 27 Insert Parts List 28 29 Insert Parts View 29 Master Parts Distributor List 30 How To ...

Page 3: ... for glass front properly installed o _____________________ FIREPLACE SETUP All packaging and protective materials removed inside outside of fireplace o _____________________ Media installed correctly o _____________________ Firebox glass door cleaned installed and secured o _____________________ Accessories installed properly o _____________________ Started Fireplace and checked for gas leaks o _...

Page 4: ...sert and its components are safe when installed in accordance with this Installation Manual Report any parts damaged in shipment to your dealer Do not install the fireplace insert with damaged incomplete or substitute parts Installation Considerations The firebox must be in good working order and sized according to pages 11 and 14 Gas supply piping right or left side entrance Electrical supply and...

Page 5: ... 1 In Carton 2 Glass Door Assembly 1 1 Front of Insert 3 Barrier Screen Assembly 1 1 Front of Insert 4 Rockwool Embers 1 1 In Envelope 5 AA Batteries 4 4 In Envelope 6 AAA Batteries 3 3 In Envelope 7 Remote 1 1 In Bag Inside Insert 8 5 16 18 x 2 1 2 Hex Head Bolt 4 4 In Envelope 9 Latch 1 1 Left Side Of Insert 1 2 3 Rockwool 4 8 7 5 6 9 ...

Page 6: ... Front Burner Only 2 93 2 49 3 2 2 9 Orifice Rear 1 20mm 47 1 40mm 2 40mm Orifice Front 59 52 57 50 Air Shutter Opening Rear Fully Open Fully Closed Fully Open Fully Closed Air Shutter Opening Front Fully Open Fully Closed Fully Open Fully Closed Gas Inlet Shutoff Valve Pipe 3 8 MIF 3 8 MIF 3 8 MIF 3 8 MIF NOTICE Air shutter settings are factory minimum settings Some venting configurations may req...

Page 7: ... REQUIRES DECORATIVE FRONT DFF 30 35 FPD Description DVCT30 DVCT35 Arch Forged Iron Inset DFF30RPD DFF35RPD Rectangle Forged Iron Inset DFF30CPD DFF35CPD VENTING ACCESSORIES VENTING KITS DESCRIPTION CONTENTS SD46DVACL34 Vertical Vent Kit 3 inch x 4 inch High wind round cap flashing 35 feet of 3 inch diameter pipe 35 feet of 4 inch diameter pipe and clamps Recommended when installing to an existing...

Page 8: ...as This may affect the Btu output of the unit and promote sooting Units shall not be converted to use well head gas Building Codes Consult your local building code agency prior to installation to ensure compliance with local codes including permits and inspections The installation must conform with local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 NFPA 54 Nat...

Page 9: ...e the appliance is installed check that the control compartment wiring is secured so as to not interfere with the blower door latches valve controls or the barrier assembly Warranty Requirements Any alteration of the original design installed other than as shown in these instructions or use with a type of gas not shown on the rating plate is the responsibility of the person and company making the ...

Page 10: ...25 1 8 I Width from the left side of the fireplace to the centerline of the intake 15 1 8 17 1 8 J Depth from back of fireplace to centerline of top flue 5 7 8 6 15 16 K Height from the bottom of the fireplace to the gas line opening 9 3 4 9 1 4 L Depth from the front of the fireplace to the gas line opening 16 7 16 16 13 16 M Depth from the rear of fireplace to gas line opening 1 1 8 1 13 16 N Vi...

Page 11: ...any fireplace gets hot and most TV manufacturers recommend against placing their products near a heat source If you install a television above this fireplace insert Empire Comfort Systems accepts no responsibility for damage or injuries Follow the television manufacturer s installation instructions including any recommendations regarding proximity to heat sources If you have a TV above your firepl...

Page 12: ...ubing or galvanized NOTICE Some municipalities have additional codes Consult your local authority and installation code Use the following gas connectors ANSI Z21 24 Appliance Connectors of Corrugated Metal Tubing and Fittings ANSI Z21 45 Assembled Flexible Appliance Connectors of Other Than All Metal Construction The above connectors may be used if acceptable by the authority having jurisdiction T...

Page 13: ...nnections for leaks with a leak test solution or soap solution Rinse off all of the solution after testing DO NOT get solution on electronic controls Test For Leaks On Unexposed Connections Perform a pressure test on all unexposed connections Never pressure test with fireplace connected control valve will sustain damage Disconnect the fireplace from piping at the control valve inlet and cap the pi...

Page 14: ...place insert NOTICE The original fireplace cannot be returned to solid fuel use without returning the hearth extension to the specification required for a solid fuel fireplace 8 The metal floor of the solid fuel firebox may be removed to install the insert If the firebox floor is removed the insert must be raised off the floor of the fireplace at least 1 4 inch to protect the combustible surface u...

Page 15: ...e vent system on this model CANNOT be terminated horizontally Vertical Venting The inlet and exhaust vent pipes MUST be connected to the proper collars on the unit AND to the termination cap or the unit will not operate WARNING Major U S building codes specify minimum chimney and or vent height above the roof top These minimum heights are necessary in the interest of safety See Figures 8 and 9 for...

Page 16: ... 61CM MIN 24 61CM MIN 12 30 5CM MIN Figure 9 Vertical Applications The Gas Fireplace Insert has been approved for vertical installations up to 40 feet in height starting of collars to end of vent pipe General Maintenance Conduct an inspection of the venting system semi annually Recommended areas to inspect are as follows 1 Check areas of the venting system which are exposed to the elements for cor...

Page 17: ...ney height 2 Stretch liners out completely 3 Trim liners to chimney height to allow 2 to 3 feet extra 4 Attach liners to cap and flashing with clamps and sealant 5 Verify chimney is clear of blockage and damper is open 6 Install the vent tubing down the chimney 7 Install leveling legs See Figure 11 Figure 10 CAUTION Seal off the area between the termination cap and the top of the solid fuel chimne...

Page 18: ...sert Figure 13 14 Work the insert into the fireplace cavity as you pull forward on the vent slide plate Do not use excessive force on the vent slide plate NOTICE The front flanges of the insert should be set at approximately 1 inch in front of the face of the fireplace 15 Level the insert from side to side and front to back by turning the adjusting legs NOTICE If desired attach metal strapping or ...

Page 19: ...embly See Figure 17 Figure 17 20 Sync Remote Push the sync button to the right of the insert See Figure 18 With the batteries already installed in the transmitter push the ON button The receiver will beep four times to indicate the transmitter s command is accepted and sets to the particular code of that transmitter The system is now initialized Figure 18 Install liners logs and rock wool See line...

Page 20: ...ural 10 ft 1 2 Closed 1 2 Closed 1 2 Closed 1 4 Closed 20 ft 1 2 3 4 Closed 3 4 Closed 1 2 Closed 1 2 Closed 30 ft 1 2 3 4 Closed 3 4 Closed 3 4 Closed 1 2 Closed 40 ft 3 4 Closed Fully Closed Fully Closed 3 4 Closed This Unit Is Equipped With Two Adjustable Air Shutters The installer will adjust the rear air shuttter while unit is burning The unit is sent out with the recommended setting but may ...

Page 21: ...for Natural Gas and open for Propane No adjustment may be necessary 23 Refer to instructions included with the surround kit to install it WARNING Only surrounds and decorative fronts supplied by the manufacturer may be used to cover integral grills on the solid fuel burning fireplace No other components such as sheet metal plates may be used to seal off vents POWER CORD KNOCKOUT 10 24X3 4 TRUSS HD...

Page 22: ...Do not operate the appliance with liner panel s removed or damaged Replacement of the liner panel s should be done by a licensed or qualified service person WARNING Improper installation adjustment alteration service or maintenance can cause property damage personal injury or loss of life Installation and service must be performed by a qualified installer service agency or the gas supplier WARNING...

Page 23: ...ctions for detailed operation information LIGHTING INSTRUCTIONS A This appliance is equipped with an ignition device which automatically lights the pilot Do not try to light the pilot by hand use the remote control Before lighting the pilot ensure that the master switch is on When lighting the pilot follow these instructions exactly B Before lighting smell all around the appliance area for gas Be ...

Page 24: ...an adsorb or absorb onto or into walls masonry and other materials and fabrics in a room That will take some of the odorant out of the gas reducing its odor intensity Propane Gas may stratify in a closed area and the odor intensity could vary at different levels Since it is heavier than air there may be more odor at lower levels Always be sensitive to the slightest gas odor If you detect any odor ...

Page 25: ... 23 Troubleshooting Before proceeding with the troubleshooting table verify that the power supply AC DC adapter is present and that the batteries inside the receiver and or optional battery pack are fresh and installed with correct polarity Make sure all the connections between the wire harnesses and system components are proper and positive Verify that the static inlet pressure meets the manufact...

Page 26: ...r Wire loose Check sensor wire terminals Pilot gas pressure incorrect Adjust gas pressure Pilot Gas Line bent or kinked Replace pilot tube Faulty pilot Sensor bent Replace Pilot Faulty valve Replace Valve Pilot continues to spark when pilot is lit Battery voltage low Check voltage Replace batteries if low Not enough gas to pilot Wait for pilot flame to strengthen Low Gas Pressure Check pressures S...

Page 27: ...place batteries in remote transmitter and receiver Faulty pilot or thermocouple Replace pilot Incorrect burner flame Incorrect gas supply or pressure Check gas supply pressure Blocked orifice Check orifice opening Clogged or dirty burner ports Clean burner ports Faulty valve Replace valve High altitude Adjust orifice size for altitude or pressure Backfire of burner Clogged or dirty burner ports Cl...

Page 28: ...12429 R12429 R12459 R12459 Burner Tube Rear 18 R12430 R12430 R12460 R12460 Burner Tube Front 19 38098 38098 38378 38378 Burner Base Assembly 20 R12283 R12283 R12283 R12283 Pilot Convertible w tube wire harness 21 38042 NA 38042 NA Target 2 req d 22 P311 P312 P319 P308 Orifice Rear Burner 23 P212 P212 P212 P212 Orifice Holder 24 R7572 R7572 R7572 R7572 Jam Nut 1 4 inch 18 NPS 25 P253 P253 P253 P253...

Page 29: ...arn Switch Wire Harness NS R11532 R11532 R11532 R11532 On Off Rocker Switch Terminal Block NS R2522 R2522 R2522 R2522 On Off Switch NS R11545 R11545 R11545 R11545 Light Blower Terminal Block NS Not Shown on Insert Parts View INDEX NO PART NUMBER DESCRIPTION DVCT30 DVCT35 NATURAL PROPANE NATURAL PROPANE INSERT PARTS VIEW WARNING Failure to use parts specifically approved for this appliance may resu...

Page 30: ...Proof of purchase is required for warranty parts All parts listed in the Parts List have a Part Number When ordering parts first obtain the Model Number and Serial Number from the name plate on your equipment Then determine the Part Number not the Index Number and the Description of each part from the fol lowing illustration and part list Be sure to give all this information Appliance Model Number...

Page 31: ... temperatures This fireplace may become hot enough to burn skin and ignite clothing after prolonged contact To prevent injury caution people to stay clear and avoid touching the fireplace Young children should be carefully supervised when they are in the same room as the fireplace Toddlers young children and others may be susceptible to accidental contract burns A physical barrier is recommended i...

Page 32: ... thermostat accessory or other part fail because of defective workmanship within one year from the date of purchase Empire will repair or replace at Empire s option Duties of the Owner The appliance must be installed by a qualified installer and operated in accordance with the instructions furnished with the appliance A bill of sale cancelled check or payment record should be kept to verify purcha...

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