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Emerson Unidrive M400, User Manual

The Emerson Unidrive M400 User Manual is available for free download on our website. This comprehensive manual provides detailed instructions and information for operating and maintaining the Unidrive M400 motor control product. Get instant access to this essential resource at manualshive.com and unlock the full potential of your device.

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Safety 

information

Product 

information

Mechanical 

installation

Electrical 

installation

Getting 

started

Basic 

parameters

Running 

the motor

Optimization

NV Media Card 

Operation

Onboard 

PLC

Advanced 

parameters

Technical data

Diagnostics

UL listing 

information

176

 Unidrive M400 User Guide

                                                       Issue Number: 2

Card Product

NV Media Card data blocks are not compatible with the drive derivative

175

The 

Card Product

 trip is initiated either at power-up or when the card is accessed, If 

Drive Derivative

 (11.028) is different 

between the source and target drives. This trip can be reset and data can be transferred in either direction between the 
drive and the card. 

Recommended actions:

•

Use a different NV Media Card

•

This trip can be suppressed by setting Pr 

mm.000

 to 9666 and resetting the drive

Card Rating

NV Media Card Trip; The voltage and / or current rating of the source and destination drives are different

186

The 

Card Rating

 trip indicates that parameter data is being transferred from the NV Media Card to the drive, but the current 

and / or voltage ratings are different between source and destination drives. This trip also applies if a compare (using 
Pr

mm.000

 set to 8yyy) is attempted between the data block on a NV Media Card and the drive. The Card Rating trip does 

not stop the data transfer but is a warning that rating specific parameters with the RA attribute may not be transferred to the 
destination drive. 

Recommended actions:

•

Reset the drive to clear the trip

•

Ensure that the drive rating dependent parameters have transferred correctly 

Card Read Only

NV Media Card has the Read Only bit set

181

The 

Card Read Only

 trip indicates that an attempt has been made to modify a read-only NV Media Card or a read-only data 

block. A NV Media Card is read-only if the read-only flag has been set. 

Recommended actions:

•

Clear the read only flag by setting Pr 

mm.000

 to 9777 and reset the drive. This will clear the read-only flag for all data 

blocks in the NV Media Card 

Card Slot

NV Media Card trip; Option module file transfer has failed

174

The Card Slot trip is initiated, if the transfer of an option module file to or from a module failed because the option module 
does not respond correctly. If this happens this trip is produced with the sub-trip number indicating the option module slot 
number.

Control Word

Trip initiated from the 

Control Word

 (06.042)

35

The 

Control Word

 trip is initiated by setting bit 12 on the control word in Pr 

06.042

 when the control word is enabled 

(Pr

06.043

 = On).

Recommended actions:

•

Check the value of Pr 

06.042.

 

•

Disable the control word in 

Control Word Enable

 (Pr 

06.043

)

Bit 12 of the control word set to a one causes the drive to trip on Control Word
When the control word is enabled, the trip can only be cleared by setting bit 12 to zero

Current Offset

Current feedback offset error

225

The 

Current Offset

 trip indicates that the current offset is too large to be trimmed.

Recommended actions:

•

Ensure that there is no possibility of current flowing in the output phases of the drive when the drive is not enabled 

•

Hardware fault – Contact the supplier of the drive

Data Changing

Drive parameters are being changed

97

A user action or a file system write is active that is changing the drive parameters and the drive has been commanded to 
enable, i.e. 

Drive Active

 (10.002) = 1.

Recommended actions:

•

Ensure the drive is not enabled when defaults are loading 

Derivative ID

Derivative file error

246

Derivative file error with sub-trips:

Sub-trip

Reason

1

Derivative file different

2

Derivative file missing

Summary of Contents for Unidrive M400

Page 1: ...User Guide Unidrive M400 Model size 1 to 4 Variable Speed AC drive for induction motors Part Number 0478 0044 02 Issue 2 www controltechniques com ...

Page 2: ...ne process efficiency reduce raw material consumption and scrap throughout their long working lifetime In typical applications these positive environmental effects far outweigh the negative impacts of product manufacture and end of life disposal Nevertheless when the products eventually reach the end of their useful life they must not be discarded but should instead be recycled by a specialist rec...

Page 3: ...neral safety information It is essential that the warnings are observed and the information considered when working with or designing a system using the drive This map of the user guide helps to find the right sections for the task you wish to complete but for specific information refer to Contents on page 4 NOTE 1 Safety information 2 Product information 3 Mechanical installation 4 Electrical ins...

Page 4: ...4 4 Output circuit and motor protection 38 4 5 Braking 41 4 6 Ground leakage 42 4 7 EMC Electromagnetic compatibility 43 4 8 Communications connections 50 4 9 Mounting the AI 485 adaptor 50 4 10 Control connections 51 4 11 SAFE TORQUE OFF STO 57 5 Getting started 59 5 1 Understanding the display 59 5 2 Keypad operation 60 5 3 Menu structure 62 5 4 Advanced menus 63 5 5 Changing the operating mode ...

Page 5: ...s and brake control function 143 11 13 Menu 14 User PID controller 148 11 14 Menu 15 Option module set up 151 11 15 Menu 18 Application menu 1 152 11 16 Menu 20 Application menu 2 154 11 17 Menu 21 Second motor parameters 155 11 18 Menu 22 Additional Menu 0 set up 157 12 Technical data 159 12 1 Drive technical data 159 12 2 Optional external EMC filters 170 13 Diagnostics 172 13 1 Status modes Key...

Page 6: ...led only by professional assemblers who are familiar with requirements for safety and EMC The assembler is responsible for ensuring that the end product or system complies with all the relevant laws in the country where it is to be used Refer to the User Guide An EMC Data Sheet is also available giving detailed EMC information Maaa bbcddddd Valid characters aaa 400 bb 02 03 c 1 2 or 4 ddddd 00013 ...

Page 7: ...drive must be complied with including the specified environmental limits Drives must not be subjected to excessive physical force 1 5 Access Drive access must be restricted to authorized personnel only Safety regulations which apply at the place of use must be complied with 1 6 Fire protection The drive enclosure is not classified as a fire enclosure A separate fire enclosure must be provided For ...

Page 8: ...upply cables and connections Output cables and connections Many internal parts of the drive and external option units Unless otherwise indicated control terminals are single insulated and must not be touched 1 11 2 Stored charge The drive contains capacitors that remain charged to a potentially lethal voltage after the AC supply has been disconnected If the drive has been energized the AC supply m...

Page 9: ...formed is illustrated below Figure 2 1 Model number Optional Build Identification Label Derivative Electrical Specifications M400 03 4 00073 Unidrive M400 Product Line Frame Size Voltage Rating Current Rating Heavy Duty current rating x 10 Drive Format A AC in AC out Customer Code 01 A B 1 0 0 Customer Code 00 50 Hz 01 60 Hz Reserved Conformal Coating 0 Standard IP NEMA Rating 1 IP20 NEMA 1 Brake ...

Page 10: ...al protection is set to protect force ventilated induction motors by default N If the application uses a self ventilated TENV TEFC induction motor and increased thermal protection is required for speeds below 50 base speed then this can be enabled by setting Low Speed Thermal Protection Mode 04 025 1 Operation of motor I2 t protection Motor I2 t protection is fixed as shown below and is compatible...

Page 11: ...r power at 100V A A A kW hp Frame size 1 01100017 1 7 2 6 3 1 0 25 0 33 01100024 2 4 3 6 4 3 0 37 0 5 Frame size 2 02100042 4 2 6 3 7 6 0 75 1 02100056 5 6 8 4 10 1 1 1 1 5 Model Heavy Duty Maximum continuous output current Open loop peak current RFC peak current Nominal power at 230V Motor power at 230V A A A kW hp Frame size 1 01200017 1 7 2 6 3 1 0 25 0 33 01200024 2 4 3 6 4 3 0 37 0 5 01200033...

Page 12: ...al overload limits Generally the drive rated current is higher than the matching motor rated current allowing a higher level of overload than the default setting The time allowed in the overload region is proportionally reduced at very low output frequency on some drive ratings The maximum overload level which can be attained is independent of the speed Model Heavy Duty Maximum continuous output c...

Page 13: ...constant under varying load conditions Typically 100 torque is available down to 1 Hz for a 50 Hz motor Fixed V F mode The voltage applied to the motor is directly proportional to the frequency except at low speed where a voltage boost is provided which is set by the user This mode can be used for multi motor applications Typically 100 torque is available down to 4 Hz for a 50 Hz motor Square V F ...

Page 14: ...tion 14 Unidrive M400 User Guide Issue Number 2 2 4 Drive features Figure 2 2 Features of the drive Key 1 Rating label On side of drive 5 Control connections 9 DC bus 2 Identification label 6 Braking terminal 10 Motor connections 3 Option module 7 Internal EMC filter screw 11 AC supply connections 4 Relay connections 8 DC bus 12 Ground connections 10 5 8 7 7 11 6 4 1 9 9 4 1 3 6 8 2 2 2 2 4 4 1 10...

Page 15: ...Nameplate description See Figure 2 2 for location of rating labels Figure 2 3 Typical drive rating labels size 2 Refer to Figure 2 1 Model number on page 9 for further information relating to the labels 2 6 Options Figure 2 4 Options available with the drive 1 Adaptor Interface AI Module 2 System Integration SI module 3 CT Comms cable 4 Remote mountable LCD keypad 5 Compact Interface CI keypad M30...

Page 16: ... with a copy of the Quick Start Guide a safety information booklet plus the items shown in Table 2 7 Table 2 7 Parts supplied with the drive Type option module Color Name Further Details Fieldbus Purple SI PROFIBUS Profibus option PROFIBUS adaptor for communications with the drive Grey SI DeviceNet DeviceNet option DeviceNet adaptor for communications with the drive Type option module Name Further...

Page 17: ...etal and or polymeric polymer must meet requirements which can be summarized for larger enclosures as using materials meeting at least UL 94 class 5VB at the point of minimum thickness Air filter assemblies to be at least class V 2 The location and size of the bottom shall cover the area shown in Figure 3 1 Any part of the side which is within the area traced out by the 5 angle is also considered ...

Page 18: ...s of precautions are covered in section 4 7 EMC Electromagnetic compatibility on page 43 3 2 7 Hazardous areas The drive must not be located in a classified hazardous area unless it is installed in an approved enclosure and the installation is certified 3 3 Terminal cover removal 3 3 1 Removing the terminal covers Figure 3 3 Location and identification of terminal covers 1 Terminal cover Isolation...

Page 19: ...umber 2 The drives shown in Figure 3 3 on page 18 above have a single removable terminal cover which provides access to all electrical connections i e Control AC Motor and Brake functions Figure 3 4 on page 19 illustrates the three steps required to remove the drive terminal covers Figure 3 4 Removing the terminal cover 1 Using a flat bladed screwdriver turn the terminal cover locking clip anti cl...

Page 20: ...e rear of the option module onto the two tabs 1 on the drive Press the option module onto the drive as shown in 2 until the connector mates with the drive ensuring that the tab 3 retains the option module in place Check that the option module is securely located on the drive Always ensure that the Terminal Cover is always replaced before use as this ensures that the option module is firmly secured...

Page 21: ...tify the two plastic fingers on the underside of the AI 485 adaptor 1 then insert the two fingers into the corresponding slots in the spring loaded sliding cover on the top of the drive 2 Hold the adaptor firmly and push the spring loaded protective cover towards the back of the drive to expose the connector block 2 below 3 Press the adaptor downwards 3 until the adaptor connector locates into the...

Page 22: ... Advanced parameters Technical data Diagnostics UL listing information 22 Unidrive M400 User Guide Issue Number 2 Figure 3 9 Installing the CI Keypad on the drive To remove the CI Keypad reverse the installation procedure shown in Figure 3 9 The keypad can be installed removed while the drive is powered up and running motor providing that the drive is not operating in keypad mode NOTE ...

Page 23: ...s surface mounted The following drawings show the dimensions of the drive and mounting holes to allow a back plate to be prepared 3 5 1 Surface mounting Figure 3 10 Surface mounting the size 1 drive Figure 3 11 Surface mounting the size 2 drive 9 0 mm 0 35 in 8 0 mm 0 31 in 143 mm 5 63 in 53 mm 2 1 in 11 mm 75 mm 3 0 in 137 mm 5 4 in 160 mm 6 3 in 130 mm 6 0 in 0 43 in 5 0 mm 0 2 in x 4 holes 55 m...

Page 24: ...ion 24 Unidrive M400 User Guide Issue Number 2 Figure 3 12 Surface mounting the size 3 drive Figure 3 13 Surface mounting the size 4 drive 5 5 mm 90 mm 3 54 in 200 mm 7 9 in 226 mm 8 9 in 160 mm 6 3 in 0 21 in 6 0 mm 0 24 in 215 mm 8 5 in 70 mm 2 76 in 9 5 mm 0 37 in 5 0 mm 0 2 in x 4 holes 86 0 mm 3 40 in 265 mm 10 43 in 6 0 mm 0 24 in 6 0 mm 0 24 in 14 5 mm 115 mm 4 53 in 245 mm 9 65 in 277 mm 1...

Page 25: ...ocate as required External controller Signal cables Plan for all signal cables to be routed at least 300 mm 12 in from the drive and any power cable Ensure minimum clearances are maintained for the drive and external EMC filter Forced or convection air flow must not be restricted by any object or cabling 100 mm 4 in Optional braking resistor and overload Locate optional braking resistor external t...

Page 26: ...bient temperature outside the enclosure 30 C For example if the power dissipation from each drive is 187 W and the power dissipation from each external EMC filter is 9 2 W Total dissipation 2 x 187 9 2 392 4 W Power dissipation for the drives and the external EMC filters can be obtained from Chapter 12 Technical data on page 159 The enclosure is to be made from painted 2 mm 0 079 in sheet steel ha...

Page 27: ... difference on drive cooling The chosen method affects the ambient temperature value Trate which should be used for any necessary derating to ensure sufficient cooling for the whole of the drive The ambient temperature for the four different combinations is defined below 1 Totally enclosed with no air flow 2 m s over the drive Trate Tint 5 C 2 Totally enclosed with air flow 2 m s over the drive Tr...

Page 28: ...L listing information 28 Unidrive M400 User Guide Issue Number 2 3 9 External EMC filter The external EMC filter details for each drive rating are provided in the table below Mount the external EMC filter following the guidelines in section 4 7 5 Compliance with generic emission standards on page 46 Model CT part number Weight kg Ib 200 V 400 V Figure 3 16 Footprint mounting the EMC filter Figure ...

Page 29: ...ternal EMC filter dimensions Table 3 2 Size 2 external EMC filter dimensions Table 3 3 Size 3 external EMC filter dimensions Table 3 4 Size 4 external EMC filter dimensions V Ground stud X Threaded holes for footprint mounting of the drive Y Footprint mounting hole diameter Z Bookcase mounting slot diameter CS Cable size Y E D Z L1 L2 L3 X X Y V Y A B H C W Z Z U1 V1 W1 Netz Line Last Load PE U2 V...

Page 30: ...2 5 7 8 1 4 12 6 Key to Figure 3 19 1 Control terminals 4 AC power terminals 7 DC bus 2 Relay terminals 5 Motor terminals 8 Brake terminal 3 Ground connections 6 DC bus To avoid a fire hazard and maintain validity of the UL listing adhere to the specified tightening torques for the power and ground terminals Refer to the following tables Model Connection type Torque setting All Screw terminals 0 5...

Page 31: ...d out to ensure drive installation reliability are maximized Environment Ambient temperature Ensure the enclosure temperature remains at or below maximum specified Dust Ensure the drive remains dust free check that the heatsink and drive fan are not gathering dust The lifetime of the fan is reduced in dusty environments Moisture Ensure the drive enclosure shows no signs of condensation Enclosure E...

Page 32: ...ngerous voltages from the drive the motor or any external option units SAFE TORQUE OFF function The SAFE TORQUE OFF function does not remove dangerous voltages from the drive the motor or any external option units Stored charge The drive contains capacitors that remain charged to a potentially lethal voltage after the AC and or DC power supply has been disconnected If the drive has been energized ...

Page 33: ...further information on ground connections Figure 4 3 Size 3 power connections See Figure 4 5 Size 1 to 4 ground connections size 2 shown on page 34 for further information on ground connections L1 L2 L2 L1 L3 Optional EMC Optional braking resistor filter Optional line reactor Fuses L3 Mains Supply Supply Ground PE U V W Motor Optional ground connection BR Thermal overload protection device L1 L2 L...

Page 34: ...y Ground PE U V W Motor Optional ground connection BR Optional braking resistor Thermal overload protection device Internal EMC filter Electrochemical corrosion of grounding terminals Ensure that grounding terminals are protected against corrosion i e as could be caused by condensation The ground loop impedance must conform to the requirements of local safety regulations The drive must be grounded...

Page 35: ...0 Such disturbances may cause excessive peak currents to flow in the input power circuit of the drive This may cause nuisance tripping or in extreme cases failure of the drive Drives of low power rating may also be susceptible to disturbance when connected to supplies with a high rated capacity Line reactors are particularly recommended for use with the following drive models when one of the above...

Page 36: ... IEC gG Class CC or Class J Maximum A Maximum A 01100017 8 7 8 7 10 10 01100024 11 1 11 1 16 16 02100042 18 8 18 8 20 20 02100056 24 0 24 0 25 25 Model Typical input current A Maximum continuous input current A Maximum overload input current A Fuse rating IEC gG Class CC or Class J Maximum A Maximum A 1ph 3ph 1ph 3ph 01200017 4 5 4 5 6 5 01200024 5 3 5 3 10 01200033 8 3 8 3 10 01200042 10 4 10 4 1...

Page 37: ...ller cables may be acceptable but in other cases a larger cable is required to avoid excessive temperature or voltage drop Refer to local wiring regulations for the correct size of cables Model Cable size IEC 60364 5 52 mm2 Cable size UL508C AWG Input Output Input Output Nominal Maximum Nominal Maximum Nominal Maximum Nominal Maximum 01100017 1 1 16 16 01100024 1 5 1 14 16 02100042 2 5 1 12 16 021...

Page 38: ... has fast acting electronic short circuit protection which limits the fault current to typically no more than 2 5 times the rated output current and interrupts the current in approximately 20 µs No additional short circuit protection devices are required The drive provides overload protection for the motor and its cable For this to be effective Rated Current 00 006 must be set to suit the motor Th...

Page 39: ...r should be consulted Special precautions are recommended under the following conditions but only if the motor cable length exceeds 10 m AC supply voltage exceeds 500 V DC supply voltage exceeds 670 V Operation of 400 V drive with continuous or very frequent sustained braking Multiple motors connected to a single drive For multiple motors the precautions given in section 4 4 4 Multiple motors on p...

Page 40: ... 4 4 5 Δ motor operation The voltage rating for and Δ connections of the motor should always be checked before attempting to run the motor The default setting of the motor rated voltage parameter is the same as the drive rated voltage i e 400 V drive 400 V rated voltage 230 V drive 230 V rated voltage A typical 3 phase motor would be connected in for 400 V operation or Δ for 230 V operation howeve...

Page 41: ...ssipated in the braking resistor is dependent on the amount of energy to be extracted from the load The instantaneous power rating refers to the short term maximum power dissipated during the on intervals of the pulse width modulated braking control cycle The braking resistor must be able to withstand this dissipation for short intervals milliseconds Higher resistance values require proportionatel...

Page 42: ...e used in addition to an external overload protection device 4 6 Ground leakage The ground leakage current depends upon whether the internal EMC filter is installed or not The drive is supplied with the filter installed Instructions for removing the internal filter are given in 4 7 2 Internal EMC filter on page 43 With internal filter installed Size 1 2 5 mA AC at 230 V 50 Hz line to line supply s...

Page 43: ...MC regulations that apply in the country in which the drive is to be used 4 7 1 Grounding hardware The drive is supplied with a grounding bracket to facilitate EMC compliance This provides a convenient method for direct grounding of cable shields without the use of pig tails Cable shields can be bared and clamped to the grounding bracket using metal clips or clamps1 not supplied or cable ties Note...

Page 44: ... 1 internal EMC filter To electrically disconnect the internal EMC filter remove the screw as shown above 1 Figure 4 12 Removal of the size 2 internal EMC filter To electrically disconnect the internal EMC filter remove the screw as shown above 1 Figure 4 13 Removal of the size 3 internal EMC filter To electrically disconnect the internal EMC filter remove the screw as shown above 1 Figure 4 14 Re...

Page 45: ...ure 4 15 General EMC enclosure layout showing ground connections Optional ground connection External controller 0V If the control circuit 0V is to be grounded this should be done at the system controller only to avoid injecting noise currents into the 0V circuit Metal backplate Grounding bar PE PE If ground connections are made using a separate cable they should run parallel to the appropriate pow...

Page 46: ...with generic emission standards Where a filter is not required follow the guidelines given in section 4 7 3 General requirements for EMC on page 45 Refer to section 12 1 26 Electromagnetic compatibility EMC on page 169 for further information on compliance with EMC standards and definitions of environments Detailed instructions and EMC information are given in the EMC Data Sheet which is available...

Page 47: ...Connect the shield of the motor cable to the ground terminal of the motor frame using a link that is as short as possible and not exceeding 50 mm 2 in long A complete 360 termination of the shield to the terminal housing of the motor is beneficial From an EMC consideration it is irrelevant whether the motor cable contains an internal safety ground core or if there is a separate external ground con...

Page 48: ...ensitive equipment and circuits are at least 0 3 m 12 in away from the terminal block Figure 4 23 Connecting the motor cable to a terminal block in the enclosure Using a motor isolator disconnect switch The motor cable shields should be connected by a very short conductor having a low inductance The use of a flat metal coupling bar is recommended conventional wire is not suitable The shields shoul...

Page 49: ...h the ground cable and not in the signal cable shield If the building or plant has a well designed common bonded network this precaution is not necessary 3 Additional over voltage suppression for the analog and digital inputs and outputs a zener diode network or a commercially available surge suppressor may be connected in parallel with the input circuit as shown in Figure 4 25 and Figure 4 26 If ...

Page 50: ... or controller as required Figure 4 27 Location of the AI 485 adaptor option 4 9 Mounting the AI 485 adaptor The AI 485 adaptor is a removable option installed to the top of a drive as shown in Figure 4 28 Figure 4 28 Mounting the AI 485 adaptor to the drive size 2 shown 1 Identify the two plastic fingers on the underside of the AI 485 adaptor 1 then insert the two fingers into the corresponding s...

Page 51: ...nnected to the correct supply voltage If a serial communications converter other than the CT Comms cable is used to connect to other circuits classified as Safety Extra Low Voltage SELV e g to a personal computer then a safety isolating barrier must be included to maintain the SELV classification Part number Description 4500 0096 CT USB Comms cable NOTE WARNING Function Qty Control parameters avai...

Page 52: ... the control system N The SAFE TORQUE OFF drive enable terminals are positive logic input only see Figure 4 30 on page 52 Figure 4 29 Default terminal functions Figure 4 30 Safe Torque Off inputs Ensure the logic sense is correct for the control circuit to be used Incorrect logic sense could cause the motor to be started unexpectedly Positive logic is the default state for the drive WARNING NOTE N...

Page 53: ...olar differential current Mode controlled by Pr 07 007 Operating in voltage mode default Full scale voltage range 10 V 3 Maximum offset 30 mV Absolute maximum voltage range 18 V to 30 V relative to 0 V Input resistance 100k Ω Resolution 12 bits 11 bits plus sign Operating in current mode Current ranges 0 to 20 mA 5 20 to 0 mA 5 4 to 20mA 5 20 to 4mA 5 Maximum offset 250 µA Absolute maximum voltage...

Page 54: ...18 V to 30 V relative to 0 V Resolution 11 bits Sample update period 5 ms Operating in digital mode Logic mode controlled by Pr 08 010 Absolute maximum applied voltage range 18 V to 30 V relative to 0 V Impedance 6 8 kΩ Input threshold 10 V 0 8 V from IEC 61131 2 Sample update period 2 ms when routed to destinations Pr 06 035 or Pr 06 036 otherwise 6 ms 6 0V common Function Common connection for a...

Page 55: ...rrent 50 mA Maximum output current 200 mA total including 24 Vout Common to all modes Voltage range 0 V to 24 V Sample update period 2 ms when routed to destinations Pr 06 035 or Pr 06 036 otherwise 6ms 12 Digital Input 3 13 Digital Input 4 Terminal 12 default function RUN FORWARD input Terminal 13 default function RUN REVERSE input Type Negative or positive logic digital inputs Logic mode control...

Page 56: ... or positive logic digital inputs frequency input digital input 6 or AB encoder input digital input 6 and 7 Input mode controlled by Pr 08 036 Operating as digital input Logic mode controlled by Pr 08 010 Voltage range 0 V to 24 V Absolute maximum applied voltage range 18 V to 30 V relative to 0 V Impedance 6 8 kΩ Input threshold 10 V 0 8 V from IEC 61131 2 Sample update period 2 ms when routed to...

Page 57: ... response time of SAFE TORQUE OFF and use with safety controllers with self testing outputs SAFE TORQUE OFF has been designed to have a response time of greater than 1 ms so that it is compatible with safety controllers whose outputs are subject to a dynamic test with a pulse width not exceeding 1ms Two channel SAFE TORQUE OFF Two fully independent input channels are provided for the SAFE TORQUE O...

Page 58: ...ed isolation device before gaining access to power connections With SAFE TORQUE OFF there are no single faults in the drive which can permit the motor to be driven Therefore it is not necessary to have a second channel to interrupt the power connection nor a fault detection circuit It is essential to observe the maximum permitted voltage of 5 V for a safe low disabled state of SAFE TORQUE OFF The ...

Page 59: ...drive The possible active actions are given in Table 5 1 When the drive is powered up the lower two rows will show the status mode parameters defined by Status Mode Parameter 1 11 018 and Status Mode Parameter 2 11 019 Figure 5 1 Keypad detail Table 5 1 Key to Figure 5 1 The red stop button is also used to reset the drive The parameter value is correctly displayed on the keypad display as shown in...

Page 60: ...Run command if keypad mode is selected Stop Reset button Used to reset the drive In keypad mode can be used for Stop Figure 5 2 Display modes The navigation buttons can only be used to move between menus if Pr 00 010 has been set to show All Menus Refer to section section 5 8 Parameter access level and security on page 64 If the Escape button is held down for 1 second the display returns to status...

Page 61: ...parameter menu being viewed i e Pr 05 005 being viewed when the above buttons pressed together will jump to Pr 05 000 If the left and right keypad buttons are pressed together then the keypad display will jump to the last viewed parameter in Menu 0 In parameter edit mode If the up and down keypad buttons are pressed together then the parameter value of the parameter being edited will be set to 0 I...

Page 62: ...nu 0 can be viewed The up and down arrow buttons are used to navigate between parameters and once Pr 00 010 has been set to All Menus the left and right buttons are used to navigate between menus For further information refer to section 5 8 Parameter access level and security on page 64 Figure 5 5 Parameter navigation Can only be used to move between menus if all menus have been enabled Pr 00 010 ...

Page 63: ...Motor control 6 Sequencer and clock 7 Analog I O 8 Digital I O 9 Programmable logic motorized pot binary sum timers 10 Status and trips 11 Drive set up and identification serial communications 12 Threshold detectors and variable selectors 14 User PID controller 15 Option module slot 1 set up menu 18 General option module application menu 1 20 General option module application menu 2 21 Second moto...

Page 64: ...y enter 1233 50 Hz settings or 1244 60 Hz settings in Pr mm 000 3 Either Press the red reset button Carry out a drive reset through serial communications by setting Pr 10 038 to 100 5 8 Parameter access level and security The parameter access level determines whether the user has access to Menu 0 only or to all the advanced menus Menus 1 to 24 in addition to Menu 0 The User Security determines whe...

Page 65: ... 12001 in Pr mm 000 the only parameters that will be visible to the user will be destination parameters This function does not require a drive reset to become active In order to deactivate this function return to Pr mm 000 and select No action alternatively enter a value of 0 Please note that this function can be affected by the access level enabled refer to section 5 8 Parameter access level and ...

Page 66: ... Num RA US 00 009 Motor Rated Power Factor 0 00 to 1 00 0 85 RW Num RA US 00 010 User Security Status Menu 0 0 All Menus 1 Read only Menu 0 2 Read only 3 Status Only 4 No Access 5 Menu 0 0 RW Txt ND NC PT 00 012 Input Logic Polarity Negative Logic 0 or Positive Logic 1 Positive Logic 1 RW Txt US 00 015 Jog Reference 0 00 to 300 00 Hz 1 50 Hz RW Num US 00 016 Analog Input 1 Mode 4 20 mA Stop 6 20 4...

Page 67: ... 200 50 RW Num US 00 047 Brake Apply Current Threshold 0 to 200 10 RW US 00 048 BC Brake Release Frequency 0 00 to 20 00 Hz 1 00 Hz RW Num US 00 049 BC Brake Apply Frequency 0 00 to 20 00 Hz 2 00 Hz RW Num US 00 050 BC Brake Delay 0 0 to 25 0 s 1 0 s RW Num US 00 051 BC Post brake Release Delay 0 0 to 25 0 s 1 0 s RW Num US 00 053 BC Initial Direction Ref 0 Forward 1 Reverse 2 Ref 0 RW Txt US 00 0...

Page 68: ... Analog reference Keypad reference 00 XXX 00 XXX Key Read write RW parameter Read only RO parameter Input terminals Output terminals X X X X The parameters are all shown in their default settings 00 018 Preset Frequency 1 Preset frequency reference 14 0 5 00 017 00 015 Bipolar Analog input 1 Analog Input 1 Mode 15 Jog Forward Select Jog Reference Analog input 1 input 2 select Analog input 2 Refere...

Page 69: ... Rated Speed Rated Current 00 006 00 009 Motor parameters Power stage Control mode DynamicV f Select Boost Voltage OL Motor voltage control Estimated Motor Speed _ _ U V W Resistor optional Drive RUN REVERSE RUN FORWARD Minimum Frequency Clamp 00 001 00 002 12 13 Ramps Acceleration Rate 1 Deceleration Rate 1 Ramp Mode Select 00 003 00 004 00 028 RFC A mode only 00 029 Maximum Frequency Clamp Ramp ...

Page 70: ...nations Only display parameters that are used to set up destinations 1233 10 Reset 50 Hz defs Load 50 Hz defaults 1244 11 Reset 60 Hz defs Load 60 Hz defaults 1070 12 Reset modules Reset all option modules Value Action 1000 Save parameters when Under Voltage Active Pr 10 016 is not active 1001 Save parameter under all conditions 1070 Reset option module 1233 Load standard 50 Hz defaults 1234 Load ...

Page 71: ... follows The figures in the second column apply when serial communications are used 3 Either Press the red reset button Carry out a drive reset through serial communications by setting Pr 10 038 to 100 ensure that Pr mm 000 returns to 0 When the operating mode is changed a parameter save is carried out Ensure that no damage or safety hazard could arise from the motor starting unexpectedly The valu...

Page 72: ...nformation 72 Unidrive M400 User Guide Issue Number 2 Figure 7 1 Minimum connections to get the motor running in any operating mode L1 L2 L3 Fuses L1 L2 L3 U V W U V W 10 11 12 13 14 15 16 9 8 7 24 V Run FWD Run REV Induction motor 4 5 6 2 1 3 10 V Frequency Reference input 0 V 0 V 1 BR STO1 STO2 Braking resistor optional 31 32 33 34 1 T e r m i n a l M o d e K e y p a d M o d e Thermal overload f...

Page 73: ...autotune measures the stator resistance of the motor and the dead time compensation for the drive These are required for good performance in vector control modes A stationary autotune does not measure the power factor of the motor so the value on the motor nameplate must be entered into Pr 00 009 A rotating autotune should only be used if the motor is uncoupled A rotating autotune first performs a...

Page 74: ...tator resistance and transient inductance of the motor These are used to calculate the current loop gains and at the end of the test the values in Pr 04 013 and Pr 04 014 are updated A stationary autotune does not measure the power factor of the motor so the value on the motor nameplate must be entered into Pr 00 009 A rotating autotune should only be used if the motor is uncoupled A rotating auto...

Page 75: ...oles are used with the motor rated frequency to calculate the rated slip of induction machines in Hz Rated slip Hz Motor rated frequency Number of pole pairs x Motor rated speed 60 If Pr 00 007 is set to 0 or to synchronous speed slip compensation is disabled If slip compensation is required this parameter should be set to the nameplate value which should give the correct rpm for a hot machine Som...

Page 76: ...or Resistance 05 017 Maximum Deadtime Compensation 05 059 and current at Maximum Deadtime Compensation 05 060 are all required to be set up accurately The drive can be made to measure these by performing an autotune see Pr 00 038 Autotune The drive can also be made to measure the stator resistance automatically every time the drive is enabled or the first time the drive is enabled after it is powe...

Page 77: ...must be set to a 1 this is the default setting and the motor rated speed must be entered in Pr 00 007 Pr 05 008 The motor rated speed parameter should be set to the synchronous speed of the motor minus the slip speed This is normally displayed on the motor nameplate i e for a typical 18 5 kW 50 Hz 4 pole motor the motor rated speed would be approximately 1465 rpm The synchronous speed for a 50 Hz ...

Page 78: ...rated speed and motor rated frequency are used to determine the full load slip of the motor which is used by the vector control algorithm Incorrect setting of this parameter has the following effects Reduced efficiency of motor operation Reduction of maximum torque available from the motor Reduced transient performance Inaccurate control of absolute torque in torque control modes The nameplate val...

Page 79: ...e inertia measurement test can measure the total inertia of the load and the motor This is used to set the frequency loop gains see Frequency loop gains and to provide torque feed forwards when required during acceleration During the inertia measurement test motor is accelerated with the currently selected ramps up to a speed of Motor Rated Speed 05 008 4 and this speed is maintained at this level...

Page 80: ...it reduces the positional displacement produced by applying a load torque to the motor Unfortunately increasing the integral gain also reduces the system damping giving overshoot after a transient For a given integral gain the damping can be improved by increasing the proportional gain A compromise must be reached where the system response stiffness and damping are all adequate for the application...

Page 81: ...ent When the estimated temperature in Pr 04 019 reaches 100 the drive takes some action depending on the setting of Pr 04 016 If Pr 04 016 is 0 the drive trips when Pr 04 019 reaches 100 If Pr 04 016 is 1 the current limit is reduced to K 0 05 x 100 when Pr 04 019 reaches 100 The current limit is set back to the user defined level when Pr 04 019 falls below 95 The thermal model temperature accumul...

Page 82: ...tage drops within the drive the drive will also retain a few percent of the voltage in order to maintain current control If the motor rated voltage is set at the same level as the supply voltage some pulse deletion will occur as the drive output voltage approaches the rated voltage level If Pr 05 020 Over modulation enable is set to 1 the modulator will allow over modulation so that as the output ...

Page 83: ... created by an option module via the drive It is possible for other data to be stored on the card but this should not be stored in the MCDF folder and it will not be visible via the drive parameter interface 9 2 1 Changing the drive mode If the source drive mode is different from the target drive mode then the mode will be changed to the source drive mode before the parameters are transferred If t...

Page 84: ...1 03 010 Frequency Controller Integral Gain Ki1 03 011 Frequency Controller Proportional Gain Kp2 03 013 Frequency Controller Integral Gain Ki2 03 014 M2 Frequency Controller Proportional Gain Kp 21 017 M2 Frequency Controller Integral Gain Ki 21 018 Source Full Scale Current Kc 11 061 Target Full Scale Current Kc 11 061 Current Controller Kp Gain 04 013 Current Controller Ki Gain 04 014 M2 Curren...

Page 85: ...trips After an attempt to read write or erase data from a NV Media Card a trip is initiated if there has been a problem with the command See Chapter 13 Diagnostics on page 172 for more information on NV Media Card trips RW Read Write ND No default value RO Read only NC Not copied Num Number parameter PT Protected parameter Bit Bit parameter RA Rating dependant Txt Text string US User save Bin Bina...

Page 86: ...lock Task Time Used 11 051 shows the percentage of the available time used by clock task A read or write of a drive parameter by the user program takes a finite period of time It is possible to select up to 10 parameters as fast access parameter which reduced the amount of time it takes for the user program to read from or write to a drive parameter This is useful when using a clock task with a fa...

Page 87: ...ken place and is 0 on dispatch from the factory The drive is rated for one hundred ladder program downloads This parameter is not altered when defaults are loaded This parameter shows the number of times the freewheeling task has started per second This parameter shows the percentage of the available time used by the user program clock task This parameter shows the interval at which the clock task...

Page 88: ...et up parameters for quick easy programming 1 Frequency reference 2 Ramps 3 Frequency control 4 Torque and current control 5 Motor control 6 Sequencer and clock 7 Analog I O 8 Digital I O 9 Programmable logic motorized pot binary sum timers 10 Status and trips 11 Drive set up and identification serial communications 12 Threshold detectors and variable selectors 14 User PID controller 15 Option mod...

Page 89: ... 10 008 10 009 10 017 Current limits 04 005 04 006 04 007 04 018 04 015 04 019 04 016 05 007 05 010 10 008 10 009 10 017 DC bus voltage 05 005 02 008 DC injection braking 06 006 06 007 06 001 Deceleration rates 02 020 02 021 to 02 029 02 004 02 035 to 02 037 02 002 02 008 06 001 10 030 10 031 10 039 02 009 Defaults 11 043 11 046 Digital I O Menu 8 Digital I O read word 08 020 Digital I O T10 08 00...

Page 90: ... S ramp 02 006 02 007 Sample rates 05 018 SAFE TORQUE OFF input 08 039 08 040 Security code 11 030 11 044 Serial comms 11 023 to 11 027 Skip speeds 01 029 01 030 01 031 01 032 01 033 01 034 01 035 Slip compensation 05 027 05 008 NV media card 11 036 to 11 040 11 042 Firmware version 11 029 11 035 Frequency controller 03 010 to 03 017 Estimated frequency 03 002 03 003 03 004 Reference selection 01 ...

Page 91: ... voltage set up parameters Units V Range of MIN 0 Range of MAX 0 to the value listed below Definition VM_AC_VOLTAGE_SET MAX is drive voltage rating dependent See Table 11 4 VM_AC_VOLTAGE_SET MIN 0 VM_ACCEL_RATE Maximum applied to the ramp rate parameters Units s 100 Hz Range of MIN Open loop 0 0 RFC A 0 0 Range of MAX Open loop 0 0 to 3200 0 RFC A 0 0 to 3200 0 Definition If Ramp Rate Units 02 039...

Page 92: ... VM_DRIVE_CURRENT MIN VM_DRIVE_CURRENT MAX VM_DRIVE_CURRENT_UNIPOLAR Unipolar version of VM_DRIVE_CURRENT Units A Range of MIN 0 00 Range of MAX 0 00 to 9999 99 Definition VM_DRIVE_CURRENT_UNIPOLAR MAX VM_DRIVE_CURRENT MAX VM_DRIVE_CURRENT_UNIPOLAR MIN 0 00 VM_HIGH_DC_VOLTAGE Range applied to parameters showing high DC voltage Units V Range of MIN 0 Range of MAX 0 to 1500 Definition VM_HIGH_DC_VOL...

Page 93: ...an autotune See the variable minimum maximum calculations in the Parameter Reference Guide for more information regarding φ2 IMaxRef is 0 9 x Pr 11 061 when the motor rated current set in Pr 05 007 is less than or equal to Pr 11 032 i e Heavy duty For VM_MOTOR2_CURRENT_LIMIT MAX use Pr 21 007 instead of Pr 05 007 and Pr 21 010 instead of Pr 05 010 VM_NEGATIVE_REF_CLAMP1 Limits applied to the negat...

Page 94: ...pplied to parameters showing frequency Units Hz Range of MIN Open loop RFC A 550 00 to 0 00 Range of MAX Open loop RFC A 0 00 to 550 00 Definition This variable minimum maximum defines the range of frequency monitoring parameters To allow headroom for overshoot the range is set to twice the range of the frequency references VM_FREQ MAX 2 x VM_SPEED_FREQ_REF MAX VM_FREQ MIN 2 x VM_SPEED_FREQ_REF MI...

Page 95: ...ge applied the standard under voltage threshold Units V Range of MIN 0 to 1150 Range of MAX 0 to 1150 Definition VM_STD_UNDER_VOLTS MAX VM_DC_VOLTAGE_SET VM_STD_UNDER_VOLTS MIN is voltage rating dependent See Table 11 4 VM_SUPPLY_LOSS_LEVEL Range applied to the supply loss threshold Units V Range of MIN Open loop 0 to 1150 RFC A 0 to 1150 Range of MAX Open loop 0 to 1150 RFC A 0 to 1150 Definition...

Page 96: ... applied to torque reference and percentage load parameters with one decimal place Units Range of MIN 1000 0 to 0 0 Range of MAX 0 0 to 1000 0 Definition VM_USER_CURRENT MAX User Current Maximum Scaling 04 024 VM_USER_CURRENT MIN VM_USER_CURRENT MAX Variable min max Voltage level V 100V 200 V 400 V 575 V 690 V VM_DC_VOLTAGE_SET MAX 410 800 955 1150 VM_DC_VOLTAGE MAX 415 830 990 1190 VM_AC_VOLTAGE_...

Page 97: ... installation Electrical installation Getting started Basic parameters Running the motor Optimization NV Media Card Operation Onboard PLC Advanced parameters Technical data Diagnostics UL listing information Unidrive M400 User Guide 97 Issue Number 2 ...

Page 98: ... Max O P frequency x trim 100 Analog Input 1 Analog Reference Preset Reference mm ppp mm ppp Key Read write RW parameter Read only RO parameter Input terminals Output terminals The parameters are all shown in their default settings 01 051 Power Up Keypad Control Mode Reference 1 20 Preset Reference Selected Indicator Preset References 01 028 Scan Timer 01 043 01 042 Pr set to greater than 1 01 050...

Page 99: ...speed clamp Maximum reverse freq speed Negative minimum speed select Reverse selected indicator 01 006 01 007 Sequencer Menu 6 Menu 8 RUN JOG FORWARD RUN REVERSE Jog reference 01 005 x 1 01 008 01 006 01 007 01 007 01 006 01 006 01 006 01 006 01 007 01 071 01 070 Alternative reference Clamped reference 01 072 Alternative reference enable Pre filter reference Pre ramp reference Reference in skip fr...

Page 100: ...21 Preset Reference 1 VM_SPEED_FREQ_REF Hz 0 00 Hz RW Num US 01 022 Preset Reference 2 VM_SPEED_FREQ_REF Hz 0 00 Hz RW Num US 01 023 Preset Reference 3 VM_SPEED_FREQ_REF Hz 0 00 Hz RW Num US 01 024 Preset Reference 4 VM_SPEED_FREQ_REF Hz 0 00 Hz RW Num US 01 025 Preset Reference 5 VM_SPEED_FREQ_REF Hz 0 00 Hz RW Num US 01 026 Preset Reference 6 VM_SPEED_FREQ_REF Hz 0 00 Hz RW Num US 01 027 Preset ...

Page 101: ... Direction None 0 Forward 1 Reverse 2 None 0 RW Txt 01 069 Reference in rpm VM_SPEED_FREQ_REF rpm RO Num ND NC PT 01 070 Clamped Reference VM_SPEED_FREQ_REF Hz RO Num ND NC PT 01 071 Alternative Reference VM_SPEED_FREQ_REF Hz 0 00 Hz RO Num NC 01 072 Alternative Reference Enable Off 0 or On 1 RO Bit ND NC PT Parameter Range Ú Default Ö Type OL RFC A OL RFC A RW Read Write RO Read only Num Number p...

Page 102: ...Acceleration Rate 4 02 015 Acceleration Rate 5 02 016 Acceleration Rate 6 02 017 Acceleration Rate 7 02 018 Acceleration Rate 8 Acceleration rates 1 8 01 050 3 4 1 2 7 5 6 Preset Selected Indicator 02 019 Jog Acceleration Rate 01 013 Jog Select 01 003 Pre Ramp Reference 02 003 Ramp Hold 02 004 Ramp Mode N t N t Acceleration Reverse Accel Rate Forward Accel Rate Ramp Control 02 010 Acceleration Rat...

Page 103: ... Ramp E RFC A mode only nable Current control Menu 4 Open loop only Deceleration Rate Select Bits 02 021 Deceleration Rate 1 02 022 Deceleration Rate 2 02 023 Deceleration Rate 3 02 024 Deceleration Rate 4 02 025 Deceleration Rate 5 02 026 Deceleration Rate 6 02 027 Deceleration Rate 7 02 028 Deceleration Rate 8 Deceleration Rates 1 8 3 4 1 2 7 8 5 6 02 037 01 050 Preset Selected Indicator 02 029 ...

Page 104: ...S 02 018 Acceleration Rate 8 VM_ACCEL_RATE s 5 0 s RW Num US 02 019 Jog Acceleration Rate VM_ACCEL_RATE s 0 2 s RW Num US 02 020 Deceleration Rate Selector 0 to 9 0 RW Num US 02 021 Deceleration Rate 1 VM_ACCEL_RATE s 10 0 s RW Num US 02 022 Deceleration Rate 2 VM_ACCEL_RATE s 10 0 s RW Num US 02 023 Deceleration Rate 3 VM_ACCEL_RATE s 10 0 s RW Num US 02 024 Deceleration Rate 4 VM_ACCEL_RATE s 10...

Page 105: ...cceleration 4 0 0 to 300 0 s 100Hz 0 0 s 100Hz RW Num US 02 048 Start Frequency VM_SPEED_FREQ_REF Hz 0 00 Hz RW Num US Parameter Range Ú Default Ö Type OL RFC A OL RFC A RW Read Write RO Read only Bit Bit parameter Txt Text string Date Date parameter Time Time parameter Chr Character parameter Bin Binary parameter IP IP address Mac MAC address Ver Version number SMP Slot menu parameter Num Number ...

Page 106: ...lamp _ 03 006 10 005 Below Set Frequency At Frequency Lower Limit _ 03 007 10 007 Above Set Frequency At Frequency Upper Limit _ 10 006 At Frequency 0 1 01 010 Bipolar Reference Enable NOR 01 003 Pre Ramp Reference 03 009 Absolute At Frequency Select 0 1 0 5Hz _ Over Speed Trip 1 0 20 01 006 03 008 Maximum Reference Clamp Over Frequency Threshold 03 008 0 mm ppp mm ppp Key Read write RW parameter ...

Page 107: ... installation Electrical installation Getting started Basic parameters Running the motor Optimization NV Media Card Operation Onboard PLC Advanced parameters Technical data Diagnostics UL listing information Unidrive M400 User Guide 107 Issue Number 2 ...

Page 108: ...chnical data Diagnostics UL listing information 108 Unidrive M400 User Guide Issue Number 2 Figure 11 4 Menu 3 RFC A logic diagram 02 001 Post Ramp Reference 03 023 01 011 Hard Frequency Reference Select Reference On Final Demand Reference 03 022 Hard Frequency Reference 02 005 Disable Ramp Output VM_SPEED_FREQ_REF MIN VM_SPEED_FREQ_REF MAX 03 001 03 079 Sensorless Mode Filter 03 080 d dt Sensorle...

Page 109: ...07 At Frequency Upper Limit 10 006 At Frequency NOR _ 03 005 10 003 Zero Frequency Zero Frequency Threshold _ 01 007 10 004 Running At Or Below Minimum Frequency Min Reference Clamp 0 1 01 010 Bipolar Reference Enable 0 5 Hz 20 01 003 Pre Ramp Reference 03 009 Absolute At Frequency Select 0 1 Frequency Controller Differential Feedback Gains 0 1 03 008 Over Frequency Threshold 03 008 0 Frequency Co...

Page 110: ... 2 0 RW Num US 03 017 Gain Change Threshold VM_FREQ 0 00 RW Num US 03 018 Motor and Load Inertia 0 00 to 1000 00 k gm 0 00 kgm RW Num US 03 022 Hard Frequency Reference VM_SPEED_FREQ_REF Hz 0 00 Hz RW Num US 03 023 Hard Frequency Reference Select Off 0 or On 1 Off 0 RW Bit US 03 028 Revolution Counter 0 to 65535 RO Num ND NC PT FI 03 029 Position 0 to 65535 RO Num ND NC PT FI 03 032 Position Count...

Page 111: ...hed Current Limit Active Current Magnitude Magnetising Current 04 002 04 020 Active Current Amp Percentage Load 04 002 04 020 10 017 04 019 Motor Protection Accumulator Motor Overload Alarm 10 039 Braking Resistor Thermal Accumulator 04 004 Final Current Reference Torque to current conversion 05 006 Output Frequency Final Torque Reference 05 001 Motor Rated Frequency 05 001 Motor map 2 01 Post Ram...

Page 112: ... Frequency Threshold Frequency Controller Output Torque Reference Frequency Over Ride Level Coiler Uncoiler Frequency Over Ride Level Motor Thermal Time Constant Motor Protection Mode At 100 Load Indicator Current Limit Active Indicator 05 007 05 010 Motor Rated Power Factor Motor Rated Current Torque Producing Current Amp Current Magnitude Magnetising Current 04 002 04 017 04 001 10 017 04 019 Mo...

Page 113: ...rrent Controller Ki Gain 0 000 to 600 000 40 000 RW Num US 04 015 Motor Thermal Time Constant 1 1 to 3000 s 179 s RW Num US 04 016 Thermal Protection Mode 00 to 11 00 RW Bin US 04 017 Magnetising Current VM_DRIVE_CURRENT A RO Num ND NC PT FI 04 018 Final Current Limit VM_TORQUE_CURRENT RO Num ND NC PT 04 019 Motor Protection Accumulator 0 0 to 100 0 RO Num ND NC PT PS 04 020 Percentage Load VM_USE...

Page 114: ... 05 007 05 008 Rated Current Rated Speed 05 006 Rated Frequency Stator Resistance 05 015 Low Frequency Voltage Boost 05 013 Dynamic V To F Select Transient Inductance 04 002 04 020 04 017 04 001 Current Magnitude Magnetising Current Torque Producing Current Percentage Load Motormap 05 012 Autotune 05 024 05 014 Control Mode 05 001 Output Frequency 05 004 Motor RPM Slip compensation Enable Slip Com...

Page 115: ... installation Electrical installation Getting started Basic parameters Running the motor Optimization NV Media Card Operation Onboard PLC Advanced parameters Technical data Diagnostics UL listing information Unidrive M400 User Guide 115 Issue Number 2 ...

Page 116: ... 05 025 Stator Inductance 05 029 05 062 Saturation Break Point 1 Saturation Break Point 2 05 030 05 063 Saturation Break Point 3 Saturation Break Point 4 Flux Calculator Current limits Current control Overload detection Current loop gains Torque reference Current demand filter Menu 4 Reference frame transformation 03 002 Estimated frequency Frequency controller output Position Flux Magnitude Curre...

Page 117: ...ata Diagnostics UL listing information Unidrive M400 User Guide 117 Issue Number 2 04 002 04 017 04 001 RFC A 05 009 Rated Voltage 05 013 Flux Optimization Select Flux Controller 05 018 Maximum Switching Frequency Modulator 05 003 Power Calculation V x I 05 002 Output Voltage Output Power 05 005 Voltage reference U V W DC Bus Voltage Current Magnitude Magnetising Current 05 035 Auto Switching Freq...

Page 118: ...Motor Poles Automatic 0 to 32 16 Poles Automatic 0 Poles RW Txt US 05 012 Auto tune 0 to 3 0 RW Num NC 05 013 Dynamic V To F Select Flux Optimization Select 0 to 2 0 RW Num US 05 014 Control Mode Ur S 0 Ur 1 Fixed 2 Ur Auto 3 Ur I 4 Square 5 Ur I 4 RW Txt US 05 015 Low Frequency Voltage Boost 0 0 to 25 0 3 0 RW Num US 05 017 Stator Resistance 0 0000 to 99 9999 Ω 0 0000 Ω RW Num RA US 05 018 Maximu...

Page 119: ... 0 0 0 RW Num US 05 063 Saturation Breakpoint 4 0 0 to 100 0 0 0 RW Num US 05 074 Boost End Voltage 0 0 to 100 0 50 0 RW Num US 05 075 Boost End Frequency 0 0 to 100 0 50 0 RW Num US 05 076 Second Point Voltage 0 0 to 100 0 55 0 RW Num US 05 077 Second Point Frequency 0 0 to 100 0 55 0 RW Num US 05 078 Third point voltage 0 0 to 100 0 75 0 RW Num US 05 079 Third point frequency 0 0 to 100 0 75 0 R...

Page 120: ... Cost 06 028 Energy Meter Inverter enable RFC only Menu 2 Menu 3 Ramp Hard Frequency reference enable enable 05 003 Power Pr 4 01 049 0 1 Sequencer 06 001 06 003 06 008 06 009 06 040 Stop Mode Supply Loss Mode Hold Zero Frequency Enable Catch A Spinning Motor Enable Sequencer Latching 06 018 06 017 Time Day Of Week 06 016 Date 06 019 Date Time Selector 0 1 2 3 4 5 6 Set Powered Running Acc Powered...

Page 121: ...2 Wednesday 3 Thursday 4 Friday 5 Saturday 6 RO Txt ND NC PT 06 019 Date Time Selector Set 0 Powered 1 Running 2 Acc Powered 3 Adaptor Int 4 Remote Keypad 5 Slot 1 6 Powered 1 RW Txt US 06 020 Date Format Std 0 US 1 Std 0 RW Txt US 06 021 Time Between Filter Changes 0 to 30000 Hours 0 Hours RW Num US 06 022 Filter Change Required Change Done Off 0 or On 1 RW Bit ND NC 06 023 Time Before Filter Cha...

Page 122: ...0 RW Bit US 06 073 Braking IGBT Lower Threshold 0 to VM_DC_VOLTAGE_SET V 110V drive 390 V 200V drive 390 V 400V drive 780 V 575V drive 930 V 690V drive 1120 V RW Num US 06 074 Braking IGBT Upper Threshold 0 to VM_DC_VOLTAGE_SET V 110V drive 390 V 200V drive 390 V 400V drive 780 V 575V drive 930 V 690V drive 1120 V RW Num US 06 075 Low Voltage Braking IGBT Threshold 0 to VM_DC_VOLTAGE_SET V 0 V RW ...

Page 123: ...Output Analog Output 1 Control 2 Control 07 099 07 055 07 056 07 019 07 102 07 007 07 008 Analog Input 1 Scaling Any unprotected variable parameter V f x 1 Analog Input 1 07 009 Analog Input 1 Invert 07 001 Analog Input 1 01 036 Analog Ref 1 07 030 Analog Input 1 Offset 07 028 Analog Input 1 Current Loop Loss Analog Input Mode 07 063 07 064 Analog Input 1 maximum Analog Input 1 at maximum 07 062 0...

Page 124: ...37 RW Num DE PT US 07 019 Analogue Output 1 Source A 0 000 to 30 999 2 001 RW Num PT US 07 020 Analogue Output 1 Scaling 0 000 to 40 000 1 000 RW Num US 07 021 Analogue Output 1 Mode Voltage 0 0 20mA 1 4 20mA 2 Digital 3 Voltage 0 RW Txt US 07 022 Analogue Output 2 Source A 0 000 to 30 999 4 002 RW Num PT US 07 023 Analogue Output 2 Scaling 0 000 to 40 000 1 000 RW Num US 07 024 Analogue Output 2 ...

Page 125: ... 0 00 RW Num US 07 066 Analogue Input 2 At Minimum Reference 100 00 0 00 RW Num US 07 067 Analogue Input 2 Maximum Reference 0 00 to 100 00 100 00 RW Num US 07 068 Analogue Input 2 At Maximum Reference 100 00 100 00 RW Num US 07 090 Analogue Input 1 Destination B 0 000 to 30 999 0 000 RO Num DE PT US 07 094 Analogue Input 2 Destination B 0 000 to 30 999 0 000 RO Num DE PT US 07 099 Analogue Output...

Page 126: ...ic Polarity 08 031 T10 Output Select Any unprotected bit parameter Any bit parameter x 1 x 1 08 011 T10 Digital I O 1 Invert 08 001 10 003 At Zero Frequency T10 Digital I O 1 Frequency or PWM output 0 or 1 2 or 3 T10 Digital I O 1 source destination A 08 021 T10 Digital I O 1 source destination B 08 121 1 T10 Digital input 1 control T10 Digital output 1 control 08 091 08 081 T11 Digital I O 2 Stat...

Page 127: ...igital input 3 destination B T12 Digital input 3 destination A 08 123 Any unprotected bit parameter 08 014 T13 Digital Input 4 Invert T13 Digital Input 4 State 08 004 06 032 Run reverse T13 Digital Input 4 x 1 T13 Digital input 4 control 08 084 08 024 T13 Digital input 4 destination B T13 Digital input 4 destination A 08 124 Any unprotected bit parameter 08 015 08 035 T14 Digital Input 5 Invert T1...

Page 128: ... forward T15 Digital Input 6 x 1 T15 Digital input 6 control 08 086 08 026 T15 Digital input 6 destination B T15 Digital input 6 destination A 08 126 Any unprotected bit parameter 08 017 T16 Digital Input 7 Invert T16 Digital Input 7 State 08 007 00 000 T16 Digital Input 7 x 1 T16 Digital input 7 control 08 087 08 027 T16 Digital input 7 destination B T16 Digital input 7 destination A 08 127 1 1 I...

Page 129: ...ard Operation Onboard PLC Advanced parameters Technical data Diagnostics UL listing information Unidrive M400 User Guide 129 Issue Number 2 Figure 11 13 Menu 8 logic cont Figure 11 14 Menu 8 logic cont 31 31 08 008 Relay 1 state Relay 1 Invert 0V x 1 08 018 Any bit parameter Relay 1 source B Relay 1 control Relay 1 source A 10 001 Drive OK 08 128 08 098 08 028 ...

Page 130: ...15 Menu 8 logic cont 08 041 Run button Toggle Auxiliary Button 08 042 Toggle Keypad Auxiliary Button Destination 08 051 x 1 x 1 DI O 12 State Keypad Run Button Invert Toggle Keypad Run Button State 08 061 00 000 Keypad Run Button Destination Any unprotected bit parameter 08 062 00 000 Any unprotected bit parameter 08 052 Keypad Auxiliary Button Invert Toggle mm ppp mm ppp Key Read write RW paramet...

Page 131: ...999 0 000 RW Num DE PT US 08 023 Digital Input 03 Destination A 0 000 to 30 999 6 030 RW Num DE PT US 08 024 Digital Input 04 Destination A 0 000 to 30 999 6 032 RW Num DE PT US 08 025 Digital Input 05 Destination A 0 000 to 30 999 1 041 RW Num DE PT US 08 026 Digital Input 06 Destination A 0 000 to 30 999 6 031 RW Num DE PT US 08 027 Digital Input 07 Destination A 0 000 to 30 999 0 000 RW Num DE ...

Page 132: ...3 DI 03 Destination B 0 000 to 30 999 0 000 RO Num DE PT US 08 124 DI 04 Destination B 0 000 to 30 999 0 000 RO Num DE PT US 08 125 DI 05 Destination B 0 000 to 30 999 0 000 RO Num DE PT US 08 126 DI 06 Destination B 0 000 to 30 999 0 000 RO Num DE PT US 08 127 DI 07 Destination B 0 000 to 30 999 0 000 RO Num DE PT US 08 128 Relay 01 Source B 0 000 to 30 999 0 000 RW Num PT US 08 129 Relay 02 Sour...

Page 133: ...eter 09 005 Function 1 Input 1 Invert Any bit parameter x 1 09 006 Function 1 Input 2 Source Parameter 09 007 Function 1 Input 2 Invert 09 008 Function 1 Output Invert 09 009 Function 1 Delay x 1 Function 1 Output Indicator 09 001 Any unprotected bit parameter 09 020 Function 2 Destination Parameter Any bit parameter x 1 09 014 Function 2 Input 1 Source Parameter 09 015 Function 2 Input 1 Invert A...

Page 134: ...ue Any unprotected bit parameter 09 033 Binary Sum Logic Destination Parameter S 09 024 Motorized Pot Output Scale 09 025 Motorized Pot Destination Parameter 09 023 Motorized Pot Rate Any unprotected variable parameter 09 027 Motorized Pot Down 09 026 Motorized Pot Up M 09 003 Motorized Pot Output Indicator 09 022 Motorized Pot Bipolar Select 09 021 09 028 Motorized Pot Reset To Zero Motorized Pot...

Page 135: ...Timer 1 Stop Date 09 038 Timer 1 Stop Time 09 039 Timer 1 Repeat Function Timer 1 Enable Timer 1 Invert Timer 1 Output Timer 1 Destination Any unprotected bit parameter 09 053 09 051 x 1 09 052 09 050 09 045 Timer 2 Start Date 09 046 Timer 2 Start Time 09 047 Timer 2 Stop Date 09 048 Timer 2 Stop Time 09 049 Timer 2 Repeat Function Timer 2 Enable Timer 2 Invert Timer 2 Output Timer 2 Destination T...

Page 136: ...1 Scope Trigger Invert 09 059 09 061 09 060 OR _ Scope Trigger Scope Trigger Source Scope Trigger Threshold 09 063 Scope Mode 09 067 Scope Sample Time 09 068 Scope Trigger Delay 09 069 Time Period 09 055 09 057 09 056 09 064 09 058 09 065 Scope Data Not Ready 09 066 Scope Saving Data Scope Trace 1 Source Scope Trace 2 Source Scope Trace 3 Source Scope Trace 4 Source Scope Arm mm ppp mm ppp Key Rea...

Page 137: ...t Destination 0 000 to 30 999 0 000 RW Num DE PT US 09 026 Motorised Pot Up Off 0 or On 1 Off 0 RW Bit NC 09 027 Motorised Pot Down Off 0 or On 1 Off 0 RW Bit NC 09 028 Motorised Pot Reset Off 0 or On 1 Off 0 RW Bit NC 09 029 Binary Sum Ones Off 0 or On 1 Off 0 RW Bit 09 030 Binary Sum Twos Off 0 or On 1 Off 0 RW Bit 09 031 Binary Sum Fours Off 0 or On 1 Off 0 RW Bit 09 032 Binary Sum Output 0 to ...

Page 138: ...Off 0 or On 1 RO Bit ND NC PT 09 066 Scope Saving Data Off 0 or On 1 RO Bit ND NC PT 09 067 Scope Sample Time 1 to 200 1 RW Num US 09 068 Scope Trigger Delay 0 to 100 0 RW Num US 09 069 Scope Time Period 0 00 to 200000 00 ms RO Bit ND NC PT 09 070 Scope Auto save Mode Disabled 0 Overwrite 1 Keep 2 Disabled 0 RW Txt US 09 071 Scope Auto save File Number 0 to 99 0 RO Num PS 09 072 Scope Auto save Re...

Page 139: ...Trip 2 0 to 255 RO Txt ND NC PT PS 10 023 Trip 3 0 to 255 RO Txt ND NC PT PS 10 024 Trip 4 0 to 255 RO Txt ND NC PT PS 10 025 Trip 5 0 to 255 RO Txt ND NC PT PS 10 026 Trip 6 0 to 255 RO Txt ND NC PT PS 10 027 Trip 7 0 to 255 RO Txt ND NC PT PS 10 028 Trip 8 0 to 255 RO Txt ND NC PT PS 10 029 Trip 9 0 to 255 RO Txt ND NC PT PS 10 030 Braking Resistor Rated Power 0 0 to 99999 9 kW 0 0 kW RW Num US ...

Page 140: ...rip 4 Sub trip Number 0 to 65535 RO Num ND NC PT PS 10 075 Trip 5 Sub trip Number 0 to 65535 RO Num ND NC PT PS 10 076 Trip 6 Sub trip Number 0 to 65535 RO Num ND NC PT PS 10 077 Trip 7 Sub trip Number 0 to 65535 RO Num ND NC PT PS 10 078 Trip 8 Sub trip Number 0 to 65535 RO Num ND NC PT PS 10 079 Trip 9 Sub trip Number 0 to 65535 RO Num ND NC PT PS 10 080 Stop Motor Off 0 or On 1 RO Bit ND NC PT ...

Page 141: ...1 033 Drive Rated Voltage 110V 0 200V 1 400V 2 575V 3 690V 4 RO Txt ND NC PT 11 034 Drive Configuration AV 0 AI 1 AV Preset 2 AI Preset 3 Preset 4 Keypad 5 Keypad Ref 6 Electronic Pot 7 Torque Control 8 Pid Control 9 AV 0 RW Txt PT US 11 035 Power Software Version 00 00 00 00 to 99 99 99 99 RO Ver ND NC PT 11 036 NV Media Card File Previously Loaded 0 to 999 0 RO Num NC PT 11 037 NV Media Card Fil...

Page 142: ... 11 079 Drive Name Characters 1 4 2147483648 to 2147483647 757935405 RW Chr PT US 11 080 Drive Name Characters 5 8 2147483648 to 2147483647 757935405 RW Chr PT US 11 081 Drive Name Characters 9 12 2147483648 to 2147483647 757935405 RW Chr PT US 11 082 Drive Name Characters 13 16 2147483648 to 2147483647 757935405 RW Chr PT US 11 084 Drive Mode Open loop 1 RFC A 2 RO Txt ND NC PT US 11 085 Security...

Page 143: ...ert 12 001 12 005 Threshold Detector 1 Hysteresis Any unprotected bit parameter 12 007 Threshold Detector Destination Parameter 1 Any variable parameter 12 023 Threshold Detector 2 Source 12 024 Threshold Detector 2 Level Threshold Detector 2 Threshold Detector 2 x 1 12 026 Threshold Detector 2 Output Invert 12 002 Threshold Detector 2 Output 12 025 Threshold Detector 2 Hysteresis 12 027 Threshold...

Page 144: ... 2 Source 2 Scaling Variable Selector 2 Output Variable Selector 2 Destination 12 012 12 011 Variable Selector 1 Variable Selector 1 Mode Variable Selector 1 Control 12 010 12 015 12 016 12 036 Any variable parameter 12 008 12 013 Variable Selector 1 Source 1 Variable Selector 1 Input 1 Scaling 12 009 12 014 Variable Selector 1 Source 2 Variable Selector 1 Enable Variable Selector 2 Enable Variabl...

Page 145: ...is manner and a drive replacement takes place prior to programming the drive on initial power up the brake may be released When drive terminals are programmed to non default settings the result of incorrect or delayed programming must be considered The use of an NV media card in boot mode can ensure drive parameters are immediately programmed to avoid this situation WARNING mm ppp mm ppp Key Read ...

Page 146: ...ut Frequency 05 001 Pr Reference On 01 011 Pr Brake Control Brake Release 12 040 Pr Ramp Hold 02 003 Pr Drive Active 10 002 Pr Current Magnitude 04 001 1 Wait for upper current threshold and brake release frequency 2 Pre brake release delay 3 Post brake release delay 4 Wait for brake apply frequency 5 Wait for zero frequency 6 1s delay as phase 2 of stopping sequence Pr 1 2 or 3 06 001 Pr Brake Co...

Page 147: ...steresis 0 00 to 25 00 0 00 RW Num US 12 026 Threshold Detector 2 Output Invert Off 0 or On 1 Off 0 RW Bit US 12 027 Threshold Detector 2 Destination 0 000 to 30 999 0 000 RW Num DE PT US 12 028 Variable Selector 2 Source 1 0 000 to 30 999 0 000 RW Num PT US 12 029 Variable Selector 2 Source 2 0 000 to 30 999 0 000 RW Num PT US 12 030 Variable Selector 2 Mode Input 1 0 Input 2 1 Add 2 Subtract 3 M...

Page 148: ...rameter PID Feed Forwards Reference Source PID Feed Forwards 14 009 PID Enable Source 1 Source not used 14 008 Any bit parameter 0 1 Logic 1 14 021 PID Feedback 0 1 x 1 14 006 PID Feedback Invert 14 003 Any variable parameter PID Reference Source 14 025 14 005 PID Reference Invert 14 020 0 1 14 007 _ 14 022 x 1 PID Reference Slew Rate PID Error 14 023 PID Reference Scaling 14 027 PID Enable Source...

Page 149: ...149 Issue Number 2 14 010 14 011 14 012 14 017 14 013 14 014 14 018 14 001 14 015 14 016 Any unprotected variable parameter PID Derivative Gain PID Integral Gain PID Proportional Gain PID Integral Hold PID Output Upper Limit PID Output Lower Limit PID Symmetrical Limit Enable PID Output PID Output Scaling PID Destination mm ppp mm ppp Key Read write RW parameter Read only RO parameter Input termin...

Page 150: ...ntial Gain 0 000 to 4 000 0 000 RW Num US 14 013 PID1 Output Upper Limit 0 00 to 100 00 100 00 RW Num US 14 014 PID1 Output Lower Limit 100 00 100 00 RW Num US 14 015 PID1 Output Scaling 0 000 to 4 000 1 000 RW Num US 14 016 PID1 Destination 0 000 to 30 999 0 000 RW Num DE PT US 14 017 PID1 Integral Hold Off 0 or On 1 Off 0 RW Bit 14 018 PID1 Symmetrical Limit Enable Off 0 or On 1 Off 0 RW Bit US ...

Page 151: ...es The option module ID indicates the type of module that is installed in the corresponding slot See the relevant option module user guide for more information regarding the module Parameter Range Ú Default Ö Type 15 001 Module ID 0 to 65535 RO Num ND NC PT 15 002 Software Version 00 00 to 99 99 RO Num ND NC PT 15 003 Hardware Version 0 00 to 99 99 RO Num ND NC PT 15 004 Serial Number LS 0 to 9999...

Page 152: ... 18 022 Application Menu 1 Read write Integer 22 32768 to 32767 0 RW Num US 18 023 Application Menu 1 Read write Integer 23 32768 to 32767 0 RW Num US 18 024 Application Menu 1 Read write Integer 24 32768 to 32767 0 RW Num US 18 025 Application Menu 1 Read write Integer 25 32768 to 32767 0 RW Num US 18 026 Application Menu 1 Read write Integer 26 32768 to 32767 0 RW Num US 18 027 Application Menu ...

Page 153: ...UL listing information Unidrive M400 User Guide 153 Issue Number 2 RW Read Write RO Read only Bit Bit parameter Txt Text string Date Date parameter Time Time parameter Chr Character parameter Bin Binary parame ter IP IP address Mac MAC address Ver Version number SMP Slot menu parameter Num Number parameter DE Destination ND No default value RA Rating dependent NC Non copyable PT Protected FI Filte...

Page 154: ...o 2147483647 0 RW Num 20 025 Application Menu 2 Read write Long Integer 25 2147483648 to 2147483647 0 RW Num 20 026 Application Menu 2 Read write Long Integer 26 2147483648 to 2147483647 0 RW Num 20 027 Application Menu 2 Read write Long Integer 27 2147483648 to 2147483647 0 RW Num 20 028 Application Menu 2 Read write Long Integer 28 2147483648 to 2147483647 0 RW Num 20 029 Application Menu 2 Read...

Page 155: ...drive 230 V 400V drive 50Hz 400 V 400V drive 60Hz 460 V 575V drive 575 V 690V drive 690 V RW Num RA US 21 010 M2 Motor Rated Power Factor 0 00 to 1 00 0 85 RW Num RA US 21 011 M2 Number of Motor Poles Automatic 0 to 32 16 Poles Automatic 0 Poles RW Txt US 21 012 M2 Stator Resistance 0 0000 to 99 9999 Ω 0 0000 Ω RW Num RA US 21 014 M2 Transient Inductance 0 000 to 500 000 mH 0 000 mH RW Num RA US 2...

Page 156: ...equency Thermal Protection Mode 0 to 1 0 RW Num US 21 041 M2 Saturation Breakpoint 2 0 0 to 100 0 0 0 RW Num US 21 042 M2 Saturation Breakpoint 4 0 0 to 100 0 0 0 RW Num US Parameter Range Ú Default Ö Type OL RFC A OL RFC A RW Read Write RO Read only Bit Bit parameter Txt Text string Date Date parameter Time Time parameter Chr Character parameter Bin Binary parameter IP IP address Mac MAC address ...

Page 157: ... 30 999 0 000 RW Num PT US 22 024 Parameter 00 024 Set up 0 000 to 30 999 0 000 RW Num PT US 22 025 Parameter 00 025 Set up 0 000 to 30 999 11 030 RW Num PT US 22 026 Parameter 00 026 Set up 0 000 to 30 999 0 000 RW Num PT US 22 027 Parameter 00 027 Set up 0 000 to 30 999 1 051 RW Num PT US 22 028 Parameter 00 028 Set up 0 000 to 30 999 2 004 RW Num PT US 22 029 Parameter 00 029 Set up 0 000 to 30...

Page 158: ...066 Set up 0 000 to 30 999 3 011 RW Num PT US 22 067 Parameter 00 067 Set up 0 000 to 30 999 3 079 RW Num PT US 22 068 Parameter 00 068 Set up 0 000 to 30 999 0 000 RW Num PT US 22 069 Parameter 00 069 Set up 0 000 to 30 999 5 040 RW Num PT US 22 070 Parameter 00 070 Set up 0 000 to 30 999 0 000 RW Num PT US 22 071 Parameter 00 071 Set up 0 000 to 30 999 0 000 RW Num PT US 22 072 Parameter 00 072 ...

Page 159: ...m permissible continuous output current 40 C 104 F ambient Model Heavy Duty Nominal rating Maximum permissible continuous output current A for the following switching frequencies kW hp 0 667 kHz 1 kHz 2 kHz 3 kHz 4 kHz 6 kHz 8 kHz 12 kHz 16 kHz 100 V 01100017 0 25 0 33 01100024 0 37 0 5 02100042 0 75 1 0 02100056 1 1 1 5 200 V 01200017 0 25 0 33 01200024 0 37 0 5 01200033 0 55 0 75 01200042 0 75 1...

Page 160: ...Number 2 Table 12 2 Maximum permissible continuous output current 50 C 122 F Model Heavy Duty Maximum permissible continuous output current A for the following switching frequencies 0 667 kHz 1 kHz 2 kHz 3 kHz 4 kHz 6 kHz 8 kHz 12 kHz 16 kHz 100 V 01100017 01100024 02100042 02100056 200 V 01200017 01200024 01200033 01200042 02200024 02200033 02200042 02200056 02200075 03200100 04200133 04200176 40...

Page 161: ... taking into account any current derating for the given conditions kW hp 0 667 kHz 1 kHz 2 kHz 3 kHz 4 kHz 6 kHz 8 kHz 12 kHz 16 kHz 100 V 01100017 0 25 0 33 01100024 0 37 0 5 02100042 0 75 1 0 02100056 1 1 1 5 200 V 01200017 0 25 0 33 01200024 0 37 0 5 01200033 0 55 0 75 01200042 0 75 1 0 02200024 0 37 0 5 02200033 0 55 0 75 02200042 0 75 1 0 02200056 1 1 1 5 02200075 1 5 2 0 03200100 2 2 3 0 042...

Page 162: ...account any current derating for the given conditions kW hp 0 667 kHz 1 kHz 2 kHz 3 kHz 4 kHz 6 kHz 8 kHz 12 kHz 16 kHz 100 V 01100017 0 25 0 33 01100024 0 37 0 5 02100042 0 75 1 0 02100056 1 1 1 5 200 V 01200017 0 25 0 33 01200024 0 37 0 5 01200033 0 55 0 75 01200042 0 75 1 0 02200024 0 37 0 5 02200033 0 55 0 75 02200042 0 75 1 0 02200056 1 1 1 5 02200075 1 5 2 0 03200100 2 2 3 0 04200133 3 0 3 0...

Page 163: ...ive 575 V 690 V drive 690 V 12 1 6 Temperature humidity and cooling method Ambient temperature operating range 20 C to 40 C 4 F to 104 F Output current derating must be applied at ambient temperatures 40 C 104 F Cooling method Forced convection Maximum humidity 95 non condensing at 40 C 104 F 12 1 7 Storage 40 C 40 F to 60 C 140 F for long term storage Storage time is 2 years Electrolytic capacito...

Page 164: ... Frequency range 5 to 13 2 Hz 1 0 mm 13 2 to 100 Hz 0 7g 6 9 ms 2 For more information please refer to section 12 Vibration Test 1 of the Lloyds Register Test Specification Number 1 12 1 13 Starts per hour By electronic control unlimited By interrupting the AC supply 20 equally spaced 12 1 14 Start up time This is the time taken from the moment of applying power to the drive to the drive being rea...

Page 165: ...ination of stiff supply with bad balance The value stated for the maximum continuous input current would only be seen in one of the input phases The current in the other two phases would be significantly lower The values of maximum input current are stated for a supply with a 2 negative phase sequence imbalance and rated at the maximum supply fault current given in Table 12 10 Table 12 10 Supply f...

Page 166: ... 20 16 02200075 18 1 9 1 18 1 13 5 03200100 23 9 12 8 23 9 17 7 25 20 25 20 04200133 23 7 13 5 23 7 16 9 25 20 25 20 04200176 17 0 21 3 25 25 Model Typical input current Maximum continuous input current Maximum overload input current Fuse rating IEC gG Class CC or Class J Maximum Maximum A A A A A 02400013 2 1 2 4 6 5 02400018 2 6 2 9 02400023 3 1 3 5 02400032 4 7 5 1 10 02400041 5 8 6 2 10 034000...

Page 167: ... 2 5 1 12 16 03200100 4 1 5 10 12 14 04200133 4 2 5 2 5 10 12 04200176 4 2 5 10 12 Model Cable size IEC 60364 5 52 mm2 Cable size UL 508C AWG Input Output Input Output Nominal Maximum Nominal Maximum Nominal Maximum Nominal Maximum 02400013 1 1 16 16 02400018 1 1 16 16 02400023 1 1 16 16 02400032 1 1 16 16 02400041 1 1 16 16 03400056 1 1 14 16 03400073 1 5 1 12 16 03400094 2 5 1 5 12 14 04400135 2...

Page 168: ...e 12 20 if high capacitance motor cables are used For further information refer to section on page 39 200 V Nominal AC supply voltage Model Maximum permissible motor cable length for each of the following switching frequencies 0 667 kHz 1 kHz 2 kHz 3 kHz 4 kHz 6 kHz 8 kHz 12 kHz 16 kHz 01200017 50 m 37 5 25 m 18 75 12 5 m 9 m 01200024 01200033 01200042 02200024 100 m 75 m 50 m 37 5 25 m 18 m 02200...

Page 169: ...del size AC terminals DC and braking Ground terminal 1 0 5 Nm 0 4 lb ft 1 5 N m 1 1 lb ft 2 1 4 Nm 1 lb ft 3 4 Model size Terminal block description Max cable size All Control connector 1 5 mm 16 AWG 2 way relay connector 2 5 mm 12 AWG STO connector 0 5 mm 20 AWG All AC input power connector 6 mm 10 AWG All AC output power connector 2 5 mm 12 AWG Standard Type of immunity Test specification Applic...

Page 170: ... buildings used for residential purposes Restricted distribution is defined as a mode of sales distribution in which the manufacturer restricts the supply of equipment to suppliers customers or users who separately or jointly have technical competence in the EMC requirements of the application of drives IEC 61800 3 2004 and EN 61800 3 2004 The 2004 revision of the standard uses different terminolo...

Page 171: ...able 12 30 Optional external EMC filter dimensions 12 2 3 EMC filter torque settings Table 12 31 Optional external EMC Filter terminal data CT part number Maximum continuous current Voltage rating IP rating Power dissipation at rated current Ground leakage Discharge resistors Balanced supply phase to phase and phase to ground Worst case 40 C 104 F 50 C 122 F IEC UL 40 C 104 F 50 C 122 F A A V V W ...

Page 172: ...001 Drive OK using communication protocols The most recent trip can be read in Pr 10 020 providing a trip number It must be noted that the hardware trips HF01 to HF19 do not have trip numbers The trip number must be checked in Table 13 3 to identify the specific trip Example 1 Trip code 2 is read from Pr 10 020 via serial communications 2 Checking Table 13 2 shows Trip 2 is an Over Volts trip 3 Lo...

Page 173: ... Optimization NV Media Card Operation Onboard PLC Advanced parameters Technical data Diagnostics UL listing information Unidrive M400 User Guide 173 Issue Number 2 Figure 13 2 Key to sub trip number x x y z z 00 Generated by the control module 01 Generated by the power module 0 Always zero for a single drive 00 01 07 Reason for the trip ...

Page 174: ...t Braking resistor overload timed out I2 t 19 The Brake R Too Hot trip indicates that braking resistor overload has timed out The value in Braking Resistor Thermal Accumulator 10 039 is calculated using Braking Resistor Rated Power 10 030 Braking Resistor Thermal Time Constant 10 031 and Braking Resistor Resistance 10 061 The It br trip is initiated when the Braking Resistor Thermal Accumulator 10...

Page 175: ...d reset the drive Ensure destination drive operating mode is the same as the source parameter file Card Error NV Media Card data structure error 182 The Card Error trip indicates that an attempt has been made to access the NV Media Card but an error has been detected in the data structure on the card Resetting the trip will cause the drive to erase and create the correct folder structure The cause...

Page 176: ...en made to modify a read only NV Media Card or a read only data block A NV Media Card is read only if the read only flag has been set Recommended actions Clear the read only flag by setting Pr mm 000 to 9777 and reset the drive This will clear the read only flag for all data blocks in the NV Media Card Card Slot NV Media Card trip Option module file transfer has failed 174 The Card Slot trip is in...

Page 177: ...tempted write to read only parameter 6 Attempted and over range write 7 Attempted read from write only parameter 30 The image has failed because either its CRC is incorrect or there are less than 6 bytes in the image or the image header version is less than 5 Occurs when the drive powers up or the image is programmed The image tasks will not run 31 The image requires more RAM for heap and stack th...

Page 178: ...ended actions Re program the drive with the latest version of the drive firmware for Unidrive M400 HF01 Data processing error CPU hardware fault The HF01 trip indicates that a CPU address error has occurred This trip indicates that the control PCB on the drive has failed Recommended actions Hardware fault Contact the supplier of the drive HF02 Data processing error CPU memory management fault The ...

Page 179: ...red This trip indicates that the control PCB on the drive has failed Recommended actions Hardware fault Contact the supplier of the drive HF10 Reserved HF11 Data processing error Non volatile memory comms error The HF11 trip indicates that a non volatile memory comms error has occurred HF12 Data processing error Main program stack overflow The HF12 trip indicates that the main program stack over f...

Page 180: ...eypad mode Reference Selector 01 014 4 or 6 and the keypad has been removed or disconnected from the drive Recommended actions Re install keypad and reset Change Reference Selector 01 014 to select the reference from another source LF Power Comms Communication has been lost errors detected between power control and rectifier modules 90 This trip is initiated if there is no communications between p...

Page 181: ...age of the trip level in Pr 07 035 If this parameter reaches 100 then an Oh dc trip is initiated The drive will attempt to stop the motor before tripping If the motor does not stop in 10 seconds the drive trips immediately Recommended actions Check the AC supply voltage balance and levels Check DC bus ripple level Reduce duty cycle Reduce motor load Check the output current stability If unstable C...

Page 182: ...mmend actions Check the motor and motor cable insulation with an insulation tester Fit an output line reactor or sinusoidal filter Force the heatsink fans to run at maximum speed by setting Pr 06 045 1 Check enclosure drive fans are still functioning correctly Check enclosure ventilation paths Check enclosure door filters Increase ventilation Increase acceleration deceleration rates Reduce duty cy...

Page 183: ...module did not acknowledge notifying the drive that communications with the drive has been stopped during the drive mode changeover with in the allocated time Recommended trip Reset the trip If the trip persists replace the option module Out Phase Loss Output phase loss detected 98 The Out Phase Loss trip indicates that a phase loss has been detected at the drive output If Output Phase Loss Detect...

Page 184: ...le are input phase loss Large supply impedance and severe output current instability Input phase loss detection can be disabled when the drive is required to operate from the DC supply or from a single phase supply in Input Phase Loss Detection Mode 06 047 Recommended actions Check the AC supply voltage balance and level at full load Check the DC bus ripple level with an isolated oscilloscope Chec...

Page 185: ... 245 23 39 99 176 205 214 223 224 These trip numbers are reserved trip numbers for future use These trips should not be used by the user application programs Source xx y zz Description Control system 00 0 01 No data was obtained from the power board Control system 00 0 02 There is no data table in node 1 Control system 00 0 03 The power system data table is bigger than the space available in the c...

Page 186: ...on module in option slot 1 on the drive has detected an error The reason for the error can be identified by the sub trip number Recommended actions See relevant option module User Guide for details of the trip Slot 1 HF Option module 1 hardware fault 200 The Slot 1 HF trip indicates that the option module in option slot 1 on the drive has indicated a hardware fault The possible causes of the trip ...

Page 187: ...highest sub trip number is given The sub trip is calculated as parameter size parameter type sub array number Temp Feedback Internal thermistor has failed 218 The Temp Feedback trip indicates that an internal thermistor has failed The thermistor location can be identified by the sub trip number Recommended actions Hardware fault Contact the supplier of the drive Th Brake Res Brake resistor over te...

Page 188: ...the User Supply Select Pr 06 072 is set to 1 and no user 24 V supply is present on the user 24 V input on the Adaptor Interface Recommended actions Ensure the user 24 V supply is present on the user terminals on the Adaptor Interface User OI ac User OI ac 8 A User OI ac trip is initiated if the output current of the drive exceeds the trip level set by User Over Current Trip Level Pr 04 041 User Pr...

Page 189: ...leted in time and has been suspended Onboard User Program Enable 11 047 is reset t zero when the trip is initiated 41 Undefined function called i e a function in the host system vector table that has not been assigned As 40 52 Customizable menu table CRC check failed As 30 53 Customizable menu table changed An error has been detected in the onboard user program image The sub trip indicated the rea...

Page 190: ... Reserved 102 OHt Rectifier 221 Stored HF 13 Autotune 103 108 Reserved 222 Reserved 14 17 Reserved 109 OI dc 223 224 Reserved 18 Autotune Stopped 110 111 Reserved 225 Current Offset 19 Brake R Too Hot 112 167 t112 t167 226 Soft Start 20 Motor Too Hot 168 172 Reserved 227 Sub array RAM 21 OHt Inverter 173 Fan Fail 228 Output phase s c 22 OHt Power 174 Card Slot 229 Reserved 23 Reserved 175 Card Pro...

Page 191: ...e trips occur 1 Stored HF trip Stored HF This trip cannot be cleared unless 1299 is entered into Parameter mm 000 and a reset is initiated 2 Non resettable trips Trip numbers 218 to 247 Slot 1 HF These trips cannot be reset 3 Volatile memory failure EEPROM Fail This can only be reset if Parameter mm 000 is set to 1233 or 1244 or if Load Defaults 11 043 is set to a non zero value 4 NV Media Card tr...

Page 192: ...ring Description Drive output stage Inhibit The drive is inhibited and cannot be run The SAFE TORQUE OFF signals are not applied to the SAFE TORQUE OFF terminals or Pr 06 015 is set to 0 The other conditions that can prevent the drive from enabling are shown as bits in Enable Conditions 06 010 Disabled Ready The drive is ready to run The drive enable is active but the drive inverter is not active ...

Page 193: ... Electrical installation Getting started Basic parameters Running the motor Optimization NV Media Card Operation Onboard PLC Advanced parameters Technical data Diagnostics UL listing information Unidrive M400 User Guide 193 Issue Number 2 14 UL listing information ...

Page 194: ...cal terminals 30 Electromagnetic compatibility EMC 18 43 169 EMC Compliance with generic emission standards 46 EMC General requirements 44 EMC Variations in the wiring 47 EMC filter dimensions external overall 171 EMC filter torque settings external 171 EMC filters optional external 170 Emission 170 EN61800 3 2004 standard for power drive systems 46 Enclosure 25 Enclosure Layout 25 Enclosure sizin...

Page 195: ...Open loop mode 13 Open loop vector mode 13 Operating mode changing 64 71 Operating modes 13 Optimization 75 Options 15 Output contactor 40 Output frequency 164 P Parameter access level 64 Parameter ranges 91 Parameter security 64 Planning the installation 17 Position feedback module category parameters 151 Power ratings 41 159 Power terminals 30 Product information 9 Q Quick start commissioning 74...

Page 196: ...196 Unidrive M400 User Guide Issue Number 2 U UL Listing Information 193 User Security 64 V Ventilation 25 Vibration 164 Voltage mode 76 77 W Warnings 7 Weights 165 ...

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