Emerson Topworx D Series Quick Start Manual Download Page 2

Clockwise calibration - 

Press the button greater than 8 seconds if you are going 

to calibrate using a clockwise rotation from the 4ma position to the 20mA 
position. (LED will start flashing a 5 - 2 code indicating that calibration mode is 
active and the unit is waiting to calibrate the 4mA position).

 

 
Step 3:  

Rotate valve to the desired position corresponding to 4mA. (This 

 

can be the open or closed position)

 

Step 4:  

Press and release the button to capture the 4mA value (The LED 

 

will start flashing a 3-3 code indicating that the unit is waiting to 

 

calibrate the 20mA position)

 

Step 5:  

Rotate valve to the desired position corresponding to 20mA (This 

 

will be the position opposite of the position in step 3)

 

Step 6:  

Press and release the button to capture the 20mA value (The LED 

 

will turn on  continuously)

 

 

Pneumatic Hookup Procedures

 

Prior to connecting the supply air to the spool valve, flush the system to re-
move any debris or contaminates. Galvanized pipe can easily flake and con-
taminate the system and therefore is not recommended. A 50 micron point of 
use filter at every device is recommended. 

 

4

-

Way Spool Valves

 

The TopWorx™ spool valve is a 5 port, 4

-way valve driven by an internally 

mounted pilot valve. The spool valve supply port and work ports are marked  
as follows:

 

Spool Valve Specifications

 

Medium 

Dried, filtered air (50 micron) 

Operating Pressure 

45psi (3.10 Bar) - 150psi (10.34Bar) 

Flow Coefficient 

.86Cv or 3.7Cv  

Environmental Rating 

Type 4, 4X, IP67 (metal enclosures only) 

Port Size 

1/2”NPT for 3.7 Cv valve

 

1/4”NPT for .86 Cv valve

 

Manual Override 

Available with push button momentary/ latching 

Valve Body 

Available in Hardcoat Anodized Aluminum or 316 
Stainless Steel 

Valve Seals 

Buna-N/Silicone 

Special Conditions of Safe Use (All installations)

 

Clean only with a damp cloth to prevent possibility of electrostatic discharge. 
For Explosion Proof installations, the internal ground connection shall be used 
and the external ground connection, if supplied in addition, is supplemental 
bonding allowed where local authorities permit, or is required. Refer to the  
D-Series Master IOM for Proof Testing instructions.

 

Preventative Maintenance

 

TopWorx™ switch boxes are designed to operate for one million cycles without 
servicing. Call TopWorx™ when you are approaching this milestone for a pre-

ventative maintenance kit and instructions. 
 

EU Declaration of Conformity

 

The products described herein, conform to the provisions of the following 
European Community Directives, including the latest amendments: 
Low Voltage Directive (2014/35/EU)  
EMC Directive (2014/30/EU) 
ATEX Directive (2014/34/EU)

 

About Emerson

-

TopWorx

 

Emerson is the global leader in valve control and position sensing for the pro-
cess industries. Our product solutions manage and control operations more 
intelligently and efficiently under the most demanding and extreme conditions. 
 

TopWorx™ discrete valve controllers enable automated on/off valves to com-

municate via FOUNDATION Fieldbus, Profibus, DeviceNet, AS-Interface, and 
HART protocols. They attach to all rotary and linear valves and actuators and 
carry a variety of global certifications. 
 
For more information please visit www.topworx.com. 
 

Global Locations:

 

Americas

 

3300 Fern Valley Road

 

Louisville, Kentucky 

 

40213 USA

 

+1 502 969 8000

 

Europe 

 

Horsfield Way 

 

Bredbury Industrial Estate 

 

Stockport SK6 2SU 

 

United Kingdom

 

+44 0 161 406 5155

 

Asia

-

Pacific

 

Asia Pacific Pte Ltd 

-

 Top-

Worx c/o ASCO ASIA

 

BLK4008, Ang Mo Kio Ave 
10,  #04

-

17/22, Techplace 1

 

Singapore 569625

 

+65 6891 7550

 

Africa

 

24 Angus Crescent

 

Longmeadow Business 

 

Estate East

 

Modderfontein

 

Gauteng

 

South Africa

 

+27 11 451 3700

 

Middle East

 

P.O. Box 17033

 

Jebel Ali Free Zone

 

Dubai 17033

 

United Arab Emirates

 

+971 4811 8283

 

ES

-

02390

-

1 R11

 

The Emerson logo is a trademark and service mark of Emerson Electric Co. ©Emerson Electric Co. 
©TopWorx All rights reserved. TopWorx, GO Switch, and VIP are all trademarks of TopWorx, All other 
marks used in this document are the property of their respective owners.  
Information contained herein is subject to change without notice.

 

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