background image

Type RP

Instruction Manual

D103677X012

January 2015 - Rev. 00

TM

Summary

Introduction  ........................................................................ 

1

P.E.D. Categories and Fluid Group  ................................... 

2

Characteristics  ................................................................... 

2

Labelling  ............................................................................ 

2

Overpressure Protection ....................................................

 3

Transport and Handling  .....................................................

 3

Atex Requirements  ............................................................ 

3

Slam-Shut Controller  ......................................................... 

3

Dimensions and Weights  ................................................... 

4

Operation  ........................................................................... 

5

Installation  ......................................................................... 

6

Startup  ............................................................................... 

6

Adjustment ......................................................................... 

7

Shutdown ........................................................................... 

7

Periodical Checks  .............................................................. 

7

Maintenance  ...................................................................... 

7

Spare Parts ........................................................................ 

8

Troubleshooting  ................................................................. 

8

Parts List ............................................................................ 

9

INTrODuCTION
Scope of manual

This manual provides instructions for installation, startup, 

maintenance and spare parts ordering for the RP series 

spring loaded regulators.

Product Description

The RP Series regulators are direct-operated with 

non-balanced trim.

They are usually supplied with built in filter and can be also 

provided with slam-shut controller for minimum pressure, 

maximum pressure or minimum and maximum downstream 

pressure.

The regulators of the RP series due to their operating 

specifications are mainly used in those system where 

sudden capacity variations are required, or else, where the 

cut-off of the gas distribution is controlled by solenoid valve, 

such as for the feeding of burners.

Figure 1.

  Regulator Type RP/011/66

This product has been designed to be used with fuel gases of 

1st and 2nd family according to EN 437, and with other non 

aggressive and non fuel gases. For any other gases, other 

than natural gas, please contact your local sales agent.

The following versions are available:

RP/011 • RP/022 • RP/033:

 Regulator

RP/011/66 • RP/022/66 • RP/033/66:

 

Regulator with slam-shut

The standard gas pressure devices (regulators and safety 

shut-off devices) are those used in the assemblies dealt with 

into EN 12186 and EN 12279 and their use has to be  under 

the provisions into ENs 12186 & 12279.
Fail open stand-alone regulators cannot be used as a safety 

accessory according PED 97/23/EC to protect downstream 

pressure equipment.
In the pressure regulators (with or without built-in safety 

shut-off devices) manufactured by Emerson Process 

Management shall be used additional pressure accessories 

(e.g. pilots or filters) manufactured and labeled by Emerson 

Process Management.
Emerson Process Management will be not responsible for any 

possible inefficiency due to installation of not own production 

additional pressure accessories (e.g. pilots or filters).

When pressure containing parts of possible built-in safety 

shut-off device (SSD) valve and pilot have different 

maximum allowable pressures, the SSD is differential 

strength type.

rP Series Spring Loaded Pressure regulators

Summary of Contents for TARTARINI RP Series

Page 1: ...1 66 This product has been designed to be used with fuel gases of 1st and 2nd family according to EN 437 and with other non aggressive and non fuel gases For any other gases other than natural gas please contact your local sales agent The following versions are available RP 011 RP 022 RP 033 Regulator RP 011 66 RP 022 66 RP 033 66 Regulator with slam shut The standard gas pressure devices regulato...

Page 2: ...nections RP 011 1 x 1 1 4 BSP RP 022 1 1 4 x 2 BSP RP 033 2 x 3 BSP Flanged Connections RP 011 FS DN 25 x 32 PN 16 25 40 CL150 CL300 RP 022 FS DN 32 x 50 PN 16 25 40 CL150 CL300 RP 033 FS DN 50 x 80 PN 16 25 40 CL150 CL300 Warning The pressure temperature limits indicated in this instruction manual or any applicable standard or code limitation should not be exceeded Maximum Operating Inlet Pressur...

Page 3: ...any possible external ignition source inside the equipment due to mechanical generated sparks drainage to safe area via drain lines of foreign materials if any by inflow of fuel gas with low velocity in the pipe work 5m sec In any case provisions of Directive 1999 92 EC and 89 655 EC shall be enforced by gas pressure regulating measuring station installation s end user with a view to preventing an...

Page 4: ...Inlet Outlet RP 011 1 1 1 4 50 280 120 206 102 135 185 195 6 5 RP 011 66 1 1 1 4 280 120 206 102 135 185 195 125 7 7 RP 022 1 1 4 2 50 300 120 266 106 135 185 200 10 5 RP 022 66 1 1 4 2 300 120 266 106 135 185 200 125 11 7 RP 033 2 3 70 300 120 266 120 160 230 270 13 RP 033 66 2 3 300 120 266 120 160 230 270 142 14 2 I1 Flanged connections PN 16 25 40 I2 Flanged connections CL 300 DIMENSIONS and w...

Page 5: ...he valve disc the antagonist action of the adjustment springs tends to open it Under normal conditions the balance between these antagonist actions positions the valve disc in such a way as to ensure a constant pressure and therefore the downstream capacity Upon any capacity variation tending to cause an increase or decrease of pressure in relation to the pre set pressure the moving unit reacts an...

Page 6: ...id standards the gas shall be cleaned by proper filters separators scrubbers to avoid any technical reasonable hazard of erosion or abrasion for pressure containing parts Pressure equipment in subject shall be installed in non seismic area and hasn t to undergo fire and thunderbolt action Clean out all pipelines before installation of the regulator and check to be sure the regu lator has not been ...

Page 7: ...ndustry codes standards and regulations recommendations In accordance with applicable National or Industry codes standards and regulations recommendations all hazards covered by specific tests after final assembling before applying the CE marking shall be covered also after every subsequent reassembly at installation site in order to ensure that the equipment will be safe throughout its intended l...

Page 8: ... Check for leaks using suds Spare parts Spare parts storage shall be done by proper procedures according to national standard rules to avoid over aging or any damage Troubleshooting Table 3 General Troubleshooting for RP Series SYMPTOMS Cause ACTIONS The regulator does not open Lack of incoming gas Check the station feeding The slam shut controller has not been reset Manually reset the slam shut c...

Page 9: ...g 37 Filter 38 Seta 39 O ring 40 Body 41 Gasket 42 Lower cover 43 Pin 44 Nut 45 Washer 46 Gasket 47 Diaphragm 48 Screw 49 Plate 50 Plate 51 Plate 52 Screw 53 Washer 54 Support 55 Lever 56 Needle 57 Needle 58 Fork lever 59 Label 60 Screw 61 Plate 62 O ring 63 Hub 64 Flange 65 Flange 66 Hub 67 O ring 68 Plug 69 Plug Rubber parts marked with are supplied in the spare parts kit recommended as stock To...

Page 10: ...Type RP 10 Figure 6 RP Series Regulator continued LM 1391 59 58 57 56 55 60 54 53 52 ...

Page 11: ...Type RP 11 Figure 6 RP Series Regulator continued LM 1391 OUTLET PRESSURE 2 BAR VERSION 48 47 51 50 49 61 69 68 34 VERSION WITHOUT SLAM SHUT 64 63 62 67 65 66 FLANGED VERSION ...

Page 12: ...ers McKinney Texas 75070 USA Tel 1 800 558 5853 Outside U S 1 972 548 3574 Asia Pacific Shanghai 201206 China Tel 86 21 2892 9000 Europe Bologna 40013 Italy Tel 39 051 419 0611 Middle East and Africa Dubai United Arab Emirates Tel 971 4811 8100 For further information visit www emersonprocess com regulators Natural Gas Technologies Emerson Process Management Regulator Technologies Inc USA Headquar...

Reviews: